Grizzly G0657 Owner's Manual
Grizzly G0657 Owner's Manual

Grizzly G0657 Owner's Manual

Grizzly lathe user manual
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MODEL G0657/G0658
BENCHTOP LATHE
OWNER'S MANuAL
G0657
G0658
Copyright © February, 2008 by grizzly industrial, inC.
WARNiNG: NO PORTiON Of THiS MANuAL MAy BE REPRODuCED iN ANy SHAPE
OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLy iNDuSTRiAL, iNC.
#Jb10401 printed in China

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Summary of Contents for Grizzly G0657

  • Page 1 BENCHTOP LATHE OWNER'S MANuAL G0657 G0658 Copyright © February, 2008 by grizzly industrial, inC. WARNiNG: NO PORTiON Of THiS MANuAL MAy BE REPRODuCED iN ANy SHAPE OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLy iNDuSTRiAL, iNC. #Jb10401 printed in China...
  • Page 3: Table Of Contents

    ... 29 SECTiON 7: SERviCE ... 30 troubleshooting ... 30 Changing belt ... 32 Motor service ... 33 Wiring diagram ... 34 g0657 parts breakdowns & lists ... 35 g0658 parts breakdowns & lists ... 39 WARRANTy AND RETuRNS ... 43...
  • Page 4: Introduction

    We are proud to offer the g0657/g0658 benchtop lathe. this machine is part of a growing grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of grizzly’s com-...
  • Page 5 G0657/G0658 identification figure 1. Model g0657/g0658 identification. A. spindle handwheel B. headstock C. Faceplate D. spur Center E. tool rest tool rest lock handle G. tool rest base release lever H. live Center Quill lock handle Quill handwheel K. tailstock...
  • Page 6: G0657 Machine Data Sheet

    lathe...
  • Page 7 lathe...
  • Page 8: G0658 Machine Data Sheet

    lathe...
  • Page 9: Identification

    lathe...
  • Page 10: Section 1: Safety

    lathe...
  • Page 11 lathe...
  • Page 12: Additional Safety For Drill Presses

    Additional Safety for Wood Lathes KEEPiNG GuARDS iN PLACE. Make sure all guards are in place and that the lathe sits on a flat, stable surface. EyE/fACE PROTECTiON. always wear a face shield when operating the lathe. RESPiRATORy PROTECTiON. always wear a respirator when using this machine.
  • Page 13: Section 2: Circuit Requirements

    DO NOT connect the machine to the power source until instructed to do so. Amperage Draw the Model g0657/g0658 motors draw the follow- ing amps under maximum load: g0657 Motor draw ... 6 amps g0658 Motor draw ... 8 amps...
  • Page 14: Section 3: Setup

    Model g0657/g0658 was carefully packed when it left our warehouse. if you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
  • Page 15: Clean Up

    5. Cleaner/degreaser available from grizzly. g0657/g0658 benchtop lathe Site Considerations Workbench Load refer to the Machine Data Sheet for the weight and footprint specifications of your machine.
  • Page 16: Mounting

    Whichever method you choose, it is crucial that the workbence is perfectly flat. Mounting the lathe to a surface that is not flat may cause the lathe bed to warp. Make sure all four corners are sitting firmly on the workbench and, if necessary, use shims to level the lathe and prior to mounting.
  • Page 17: Initial Setup

    handle.
  • Page 18: Test Run

    —if the machine starts, immediately stop the machine. the switch disabling feature is not working correctly. this safety feature must work properly before proceeding with regular operations. Call tech support for help. g0657/g0658 benchtop lathe...
  • Page 19: Section 4: Operations

    OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly industrial will not be held liable for accidents caused by lack of training. g0657/g0658 benchtop lathe...
  • Page 20 Tool Rest Lock Handle: locks the tool rest in position relative to the tool rest base. Base Release Lever: releases the tool rest base and allows it to be repositioned along the lathe bed. tool rest tool rest base figure 14.
  • Page 21: Changing Speed Ranges

    Changing Speed Ranges the variable speed motors on the Model g0657 and g0658 allow the spindle speed to vary within three separate ranges. For greater speed variations, the belt in the headstock can be repositioned. a label on the top of the headstock illustrates the belt positions and their speeds.
  • Page 22: Adjusting Tailstock

    Adjusting Tailstock the tailstock is equipped with a cam-action clamping system to secure it to the lathe bed. When the lever is engaged, a locking plate lifts and secures the tailstock to the bed. To position the tailstock along the bed: loosen the release lever and move the tailstock to the desired position (figure 20).
  • Page 23: Installing/Removing Spur Center

    (figure 24). g0657/g0658 benchtop lathe Knockout bar headstock spindle Wheel figure 24.
  • Page 24: Installing/Removing Faceplate

    The tailstock quill lock handle must always be locked down while the lathe is in use. The workpiece can be thrown from the lathe if this step is not observed. Also, the tailstock...
  • Page 25: Selecting Turning Tools

    Selecting Turning Tools lathe tools come in a variety of shapes and sizes and usually fall into five major categories. Gouges—Mainly used for rough cutting, • detail cutting, and cove profiles. the rough gouge is a hollow, double-ground tool with...
  • Page 26: Outboard Turning

    (figure 31).
  • Page 27: Spindle Turning

    35. Workpiece marked diagonally from corner to corner to determine the center. g0657/g0658 benchtop lathe using a wood mallet, tap the point of the spur center into the center of the workpiece, so that it leaves a center mark, then remove the spur center.
  • Page 28: Faceplate Turning

    When turning the lathe ON, stand to the side • of the spinning direction until the lathe reach- es full speed and you can verify that the lathe will not throw the workpiece. • use the slowest spindle speed when rough cutting.
  • Page 29: Sanding/Finishing

    Sanding/finishing after turning, the workpiece can be sanded, as shown in figure 41, and finished (in the same manner) before removing it from the lathe.
  • Page 30: Section 5: Accessories

    H3102, H3103, H3104—Gouge Slipstones H1064—6-PC Deluxe HSS Lathe Chisel Set G9863—8-PC HSS Lathe Chisel Set H0507—20" Swan Neck Hollowing Tool H0508—24" Swan Neck Hollowing Tool figure 45. Model h6542 robert sorby 8-pC set. g0657/g0658 benchtop lathe ⁄ "– ⁄ " x JT#3...
  • Page 31: Section 6: Maintenance

    • Clean/vacuum dust buildup off of motor. Cleaning Cleaning the Model g0657/g0658 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. if any resin has built up, use a resin dissolving cleaner to remove it.
  • Page 32: Section 7: Service

    3. Center workpiece on center/chuck or face plate; reduce rpM; replace defective center/chuck. 4. test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. possible solution 1. if necessary, install a soft, vibration dampening material (between the belt cover and the headstock casting. g0657/g0658 benchtop lathe...
  • Page 33 2. debris was not removed from taper before inserting into barrel. g0657/g0658 benchtop lathe possible solution 1. replace or adjust fan cover. inspect motor fan and replace if damaged. 1. inspect belt and tighten, reinstall, or replace if dam- aged.
  • Page 34: Changing Belt

    (figure 50). lock Collars rpM sensor ring figure 50. rpM sensor. Complete the new belt installation by fol- lowing Steps 6-9 in the Changing Speed Ranges procedure on Page 19. g0657/g0658 benchtop lathe rpM sensor...
  • Page 35: Motor Service

    Check brushes after every ten to fifteen hours of operation (figure 51). g0657/g0658 benchtop lathe figure 51. brush holder location (another brush is located on the other side of the motor from the one shown in this picture).
  • Page 36: Wiring Diagram

    G0657/G0658 Wiring Diagram figure 52. Motor control box wiring. figure 53. Control panel wiring. -34- g0657/g0658 benchtop lathe...
  • Page 37: G0657 Parts Breakdowns & Lists

    G0657 Main Breakdown -35- g0657/g0658 benchtop lathe...
  • Page 38 G0657 Main Breakdown Parts List REF PART # DESCRIPTION PSS11 SET SCREW 1/4-20 x 1/4 P0657002 SPINDLE HANDWHEEL P6004-2RS BALL BEARING 6004-2RS P0657004 WAVE WASHER 20MM P0657005 SENSOR RING P0657006 COLLAR P0657007 SPINDLE PULLEY P0657008 RIBBED V-BELT 3/16 X 1/2 X 23...
  • Page 39 G0657 Main Breakdown Parts List (Cont'd) REF PART # DESCRIPTION P0657060 BUSHING PR03M EXT RETAINING RING 12MM P0657062 ECCENTRIC ROD P0657063 TOOL REST LOCK HANDLE P0657064 CLAMP BOLT P0657065 CLAMP PLATE PLN05M LOCK NUT M10-1.5 P0657067 CENTER POINT P0657068 LIVE CENTER HEAD...
  • Page 40 MuST maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -38-...
  • Page 41: G0658 Parts Breakdowns & Lists

    G0658 Main Breakdown -39- G0657/G0658 Benchtop Lathe...
  • Page 42 MOTOR CIRCUIT BOARD 58-8 P0658058-8 HEAT SINK 58-9 P0658058-9 CASE 58-10 P0658058-10 RESET LABEL 58-11 P0658058-11 SMALL STRAIN RELIEF 58-12 P0658058-12 JUMPER WIRE 58-13 PTLW01 EXT TOOTH WASHER #10 P0658059 LATHE BED PTLW01 EXT TOOTH WASHER #10 G0657/G0658 Benchtop Lathe...
  • Page 43 FLAT WASHER 8MM P0658067 LEVELING FOOT P0657048 MOTOR PULLEY P0657046 LARGE STRAIN RELIEF PLN03 LOCK NUT 5/16-18 G0657/G0658 Benchtop Lathe REF PART # DESCRIPTION PB12 HEX BOLT 5/16-18 X 1-1/4 P0658074 MOTOR 3/4 HP 110V DC 74-1 P0658074-1 MOTOR BRUSH...
  • Page 44 MuST maintain the original location and readability of the labels on the machine. if any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -42-...
  • Page 47: Warranty And Returns

    WARRANTy AND RETuRNS grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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G0658

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