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Model g0600 lathe is shipped without oil. you must fill the headstock, gearbox, apron, and leadscrew housing with oil, and complete the lubrication procedures outlined in the maintenance section on page 52. if you run this lathe without oil, even for a short period of time, drivetrain parts will be damaged and your lathe warranty will be void.
Table of Contents INTRODUCTION ..........................3 Foreword ............................ 3 Contact Info ..........................3 G0600 Data Sheet ........................4 Identification ..........................7 Headstock Controls ........................8 SECTION 1: SAFETY........................9 Additional Safety for Metal Lathes ................... 11 Glossary of Terms ........................12 SECTION 2: CIRCUIT REQUIREMENTS ..................
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Brake and Switch ........................63 Control Panel Electrical ......................64 Switch and Motor Electrical ...................... 65 Main Electrical Box ........................66 Model G0600 Electrical Diagram ..................... 67 Headstock Gear System ......................68 Headstock Face and Shift System ................... 69 Headstock Shift System ......................70 Headstock Oil Pump System ....................
INTRODUCTION Foreword Contact Info We are proud to offer the Model G0600 20" x 60" If you have any comments regarding this manual, Big Bore Lathe. This machine is part of a growing please write to us at the address below: Grizzly family of fine metalworking machinery.
Identification Figure 1. The Model G0600 20" x 60" Big Bore Lathe. M. 4-Position Apron Stop Dial A. Headstock N. Spindle Rotation ON/OFF Lever B. D1-8 Camlock MT#7 Spindle O. Compound Rest Handwheel C. Gap Piece P. Apron Oil Level Sight Glass D.
Direction Lever: effect on spindle RPM. I is Hi range, II is low Changes the rotation direction of the range. leadscrew or feedrod so apron or cross feed will move the opposite direction. G0600 20" x 60" Big Bore Lathe...
Maintain your lathe in proper working condi- tion. Perform routine inspections and main- tenance promptly when needed. Put away adjustment tools after use. -11- G0600 20" x 60" Big Bore Lathe...
The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this lathe and metalworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: A machine shaft that supports a cutting Gib: A tapered wedge located along a sliding tool.
Wear safety glasses dur- Unpacking ing the entire setup pro- cess! The Model G0600 was carefully packed when it left our warehouse. If you discover the machine The Model G0600 is is damaged after you have signed for delivery, extremely...
Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are miss- ing. Figure 3. Major item inventory. -15- G0600 20" x 60" Big Bore Lathe...
Seek in alignment as shown by precision machinist's assistance from a professional rigger if required. levels. Figure 7. Lifting eye locations for the G0600 lathe. -18- G0600 20" x 60" Big Bore Lathe...
Lack of ventilation while using these sol- vents could cause seri- ous personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area. -19- G0600 20" x 60" Big Bore Lathe...
Follow all lubrication procedures high- Figure 10. Master power switch. lighted in Lubrication in the MAINTENANCE section on Page 51 of this manual. -20- G0600 20" x 60" Big Bore Lathe...
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Start the lathe again, and push the Figure 11. Spindle ON OFF Lever. EMERGENCY Stop switch and the lathe should stop. Complete the Spindle Brake In procedure on Page 22. The test run is complete. -21- G0600 20" x 60" Big Bore Lathe...
This is because the "Wild Wire" or the "Manufactured Leg" from the phase converter must NOT be connected to the Figure 13. Motor power supply junction block. transformer input circuit or transformer and contactor damage will occur. -22- G0600 20" x 60" Big Bore Lathe...
Figure 14. Spindle counterweights. Turn the lathe OFF, shift the levers to the next highest RPM and repeat Steps 5-6 for each RPM setting in both directions. DO NOT LEAVE THE AREA! -23- G0600 20" x 60" Big Bore Lathe...
The Model G0600 will perform many types of operations that are beyond the scope of this man- ual. Many of these operations can be dangerous or deadly if performed incorrectly.
Place a piece of plywood across the lathe ways and position it just under the chuck. The Model G0600 is shipped with the 3-jaw chuck The board should be at least 8" wide and 10" installed. This is a scroll-type chuck, meaning that long.
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If you ignore this notice, once installed the chuck may never be able to be removed since the camlock studs will turn with the camlocks and never release. -26- G0600 20" x 60" Big Bore Lathe...
Timing Mark Stud Can Still Rotate Back and Forth Slightly INCORRECT CORRECT INCORRECT Turn Stud Out One Turn Release Datum Between Turn Stud Arrows In One Turn Figure 19. Camlock stud alignment. -27- G0600 20" x 60" Big Bore Lathe...
(see Figure 24). The tailstock (Figure 25) of the Model G0600 lathe can be used to support workpieces with Bed and Way Cap Screws the use of a live or dead center. It can drill or bore holes in the center of a part, using a drill bit and chuck, or MT#5 tapered shank drill bit.
Figure 26. Chuck centering the dead center. Figure 28. Tailstock adjustment option #2. 10. Turn another 0.010" off of the diameter and check for a taper. Repeat until the desired amount of accuracy is achieved. -30- G0600 20" x 60" Big Bore Lathe...
Lock the quill into place once the live center and the part rotate together. The quill may need to be adjusted during operation. To remove the dead center, retract the quill until the dead center pops free. -32- G0600 20" x 60" Big Bore Lathe...
Fingers should be snug and allow rotational move- ment of the workpiece. Lubricate the finger Thumb Knobs bearings with oil during operation. Figure 35. Steady rest adjustments. -33- G0600 20" x 60" Big Bore Lathe...
Then using a protractor offset the compound rest to 29.5° degrees and mark the location on the cross slide. You will then have a quick refrence point for setting the ofset angle for cutting threads. -34- G0600 20" x 60" Big Bore Lathe...
Quick Change Foot Brake Tool Post The Model G0600 lathe comes equipped with a foot brake (see Figure 40). The foot brake is This 500 series quick change tool post allows for intended to be used primarily as a time saving speedy tool changes.
Note: For carbide cutting tools, double the cut- ting speed. These values are a guideline only. Refer to the MACHINERY'S HANDBOOK for more detailed information. Figure 41. Cutting speed table for HSS cutting tools. -36- G0600 20" x 60" Big Bore Lathe...
The graduated dial is adjustable using the same method as the dial on the cross slide. Angle adjustment is secured by cap screws on the base of the compound slide. Figure 48. Feed direction lever. -38- G0600 20" x 60" Big Bore Lathe...
Figure 57. Change gear setup for inch and metric thread cutting. Place the bore of the 66-tooth gear onto the shoulder of the 57-tooth gear, and align the three bolt holes (Figure 58) of the gears. -42- G0600 20" x 60" Big Bore Lathe...
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18. Close the side cover and refer to the Threading Chart on Page 40 for how to shift your lathe to the appropriate feed or thread pitch. Figure 61. Upper spindle gear positioning. -43- G0600 20" x 60" Big Bore Lathe...
(Lower Spindle) Use the 6mm hex wrench and remove the lower spindle cap screw, shoulder washer, and the 42-tooth gear (Figure 63). Figure 63. Change gear setup for dimetrial and modular thread cutting. -44- G0600 20" x 60" Big Bore Lathe...
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Figure 56. 18. Close the side cover and refer to the Threading Chart on Page 40 for how to shift your lathe to the appropriate feed or thread pitch. -45- G0600 20" x 60" Big Bore Lathe...
For all other even numbered TPI: Any number or mark can be used. Note: Since the leadscrew is a 4 TPI, then the thread dial is not needed for any thread that is divisible by 4. -46- G0600 20" x 60" Big Bore Lathe...
ACCESSORIES SECTION 5: ACCESSORIES This section includes the most common accessories available for this lathe through the Grizzly catalog, online at www.grizzly.com, or by calling 1-800-523-4777. G7895—Citrus Degreaser G2871—Boeshield T-9 12 oz Spray ® This citrus based degreaser is perfect for clean- G2870—Boeshield...
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Metal-Cutting Lathe. The positive-locking handle ing tolerances. clamps standard 5-C collets safely and securely for precision turning. See the current Grizzly catalog for a full line of 5-C collets. Figure 73. 15 Piece 5-C Collet Set. H3741—30 HP/25 HP Start, Phase Converter Add 3-phase electrical supply with this rota- Figure 71.
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64C. tools with carbide inserts, hex wrench, extra hold- down screws and a wooden case. Figure 76. H5687 Pre-Ground Tool Bit Set. Figure 78. G5640 5 Pc. Indexable Tool Set. -49- G0600 20" x 60" Big Bore Lathe...
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Just the thing for precision machining between centers! These bent tail lathe dogs are made of durable cast iron and feature square head bolts. H6499 H7500 H6500 Figure 80. 5-C Emergency Collets Figure 82. H2987-91 Lathe Dogs. -50- G0600 20" x 60" Big Bore Lathe...
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H4463 ⁄ " ⁄ " ⁄ " These high speed steel center drills are precision ground for unsurpassed accuracy. Figure 84. G9245 Live Center Set. Figure 83. H4456-63 HSS Ground Center Drills. -51- G0600 20" x 60" Big Bore Lathe...
Headstock Oil Sight Cleaning Glass Cleaning the Model G0600 is relatively easy. Make sure to unplug the lathe before cleaning it. Clean your machine every day or more often as Figure 85. Oil pump sight glass. needed. Remove chips as they accumulate. Wet...
Sight Glass Figure 88. Oil sight glass locations. Figure 86. Headstock oil drain. Gearbox Oil Fill Headstock Oil Fill Gearbox Oil Drain Figure 89. Gearbox oil fill. Figure 87. Headstock oil fill. -53- G0600 20" x 60" Big Bore Lathe...
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Fill the lead screw and feed rod bearing housing through the oil plug (Figure 91) until the housing is full. Use the same oil as used in the apron. -54- G0600 20" x 60" Big Bore Lathe...
Figure 95. Tailstock ball oiler locations: 1 ball oiler on the tailstock handwheel hub and 2 ball oilers on the tailstock housing top. Figure 93. Cross slide ball oiler location: 1 ball oiler on the cross slide. -55- G0600 20" x 60" Big Bore Lathe...
To perform regular maintenance on the cut- ting fluid system: Remove the access cover at the rear of the lathe (Figure 96). Figure 97. Coolant pump switch. Figure 96. Coolant pump and reservoir. -56- G0600 20" x 60" Big Bore Lathe...
4. Gear setup is too tight, causing them to bind. 4. Readjust the gear setup with a small amount of cut. backlash so the gears move freely and smoothly when the chuck is rotated by hand. -57- G0600 20" x 60" Big Bore Lathe...
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Carriage won't 1. Gears are not all engaged. 1. Adjust gear positions. feed. 2. Gears are broken. 2. Replace. 3. Loose screw on the feed handle. 3. Tighten. -58- G0600 20" x 60" Big Bore Lathe...
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3. Workpiece is hitting stationary object. 3. Stop lathe immediately and correct interference problem. Tailstock quill will 1. Quill lock knob is tightened down. 1. Turn knob counterclockwise. not feed out of tailstock. -59- G0600 20" x 60" Big Bore Lathe...
0.001" as indicated on the handwheel dial. Oil Fill Retainer Cap Screws Figure 99. Leadscrew end play adjustment location. Figure 98. Cross slide backlash adjustment socket head cap screws. -60- G0600 20" x 60" Big Bore Lathe...
When it does, the holding force is approxi- Removed) mately 12 kg. Readjust the clutch screw as required to achieve the 12 kg setting. Figure 104. Halfnut gib adjustment. Clutch Screw Figure 105. Feed clutch. -62- G0600 20" x 60" Big Bore Lathe...
3 to 5mm gap between the cam and the brake switch pushrod (Figure 107). Reinstall safety cover and test foot brake operation. -63- G0600 20" x 60" Big Bore Lathe...
Control Panel Electrical Jog Switch Emergency Stop Switch Power ON/OFF Switch Power Lamp Pump Switch Figure 108. Control panel switches. -64- G0600 20" x 60" Big Bore Lathe...
Model G0600 Electrical Diagram If a phase converter is being used, connect the “Wild Wire” or “Manufactured Leg” to L3 or contactor and transformer failure may result. -67- G0600 20" x 60" Big Bore Lathe...
Headstock Oil Pump System (0000 Series Parts) ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� ��� -71- G0600 20" x 60" Big Bore Lathe...
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KEY 8 X 8 X 20MM P06000047 SPECIAL D1-8 SCREW PR26M INT RETAINING RING 52MM P06000048 COMPRESSION SPRING P06000098 GEAR 51T X M2.75 P06000049 SPINDLE P06000099 KEY 10 X 10 X 80MM P06000050 D1-8 STUD -72- G0600 20" x 60" Big Bore Lathe...
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OIL SIGHT GLASS P06000196 FORK P06000146 INDICATOR PLATE P06000197 O-RING 68 X 3.1MM P06000147 POINTER PLATE P06000198 COVER P06000148 GEAR 31T X M2 P06000199 BRASS TUBE 4 X 0.75" P06000149 GEAR 35T X M2 -73- G0600 20" x 60" Big Bore Lathe...
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OIL PLUG P06000212 OIL PUMP P06000228 STEEL BALL 1/4" P06000213 BRASS FITTING P06000229 COMPRESSION SPRING P06000214 BRASS TUBE 10 X 0.75" PSB14M CAP SCREW M8-1.25 X 20 P06000215 BRASSS FITTING P06000231 BRASS FITTING -74- G0600 20" x 60" Big Bore Lathe...
Quick Change Gearbox Shift System (1000 Series Parts) ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� -78- G0600 20" x 60" Big Bore Lathe...
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SPECIAL DOME SCREW 1048 P06001048 GEAR 22T X 11D.P 1098 PSB49M CAP SCREW M6-1 X 60 1049 P06001049 GEAR 23T X 11D.P 1099 P06001099 DETENT PLATE 1050 P06001050 GEAR 24T X 14D.P -79- G0600 20" x 60" Big Bore Lathe...
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.