Related Manuals for Grizzly G0698
Summary of Contents for Grizzly G0698
- Page 1 MODEL G0698 18" X 47" WOOD LATHE OWNER'S MANUAL WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Page 3: Table Of Contents
Table of Contents SECTION 5: ACCESSORIES ......34 INTRODUCTION ..........2 SECTION 6: MAINTENANCE ......36 SECTION 1: SAFETY ........6 SECTION 7: SERVICE ........37 SECTION 2: CIRCUIT REQUIREMENTS ..9 SECTION 8: WIRING ........40 SECTION 3: SETUP ........10 SECTION 9: PARTS ........ -
Page 4: Introduction
INTRODUCTION Manual Accuracy Contact Info your machine may not exactly match the manual Machine Description www.grizzly.com... -
Page 5: Figure
Identification Figure 1. To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. -
Page 6: Machine Data Sheet
MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0698 18" X 47" WOOD LATHE Weight................................419 lbs. Length/Width/Height.......................80-3/4 x 19-1/16 x 48-1/16 in. Foot Print (Length/Width)........................65-1/2 x 20 in. - Page 7 Spindle Taper.............................MT#2 Spindle Size........................1-1/4 x 8 (RH) TPI in. Spindle Bore............................0.393 in. Spindle Center..........................Spur Center Indexed Spindle..........................10, 30 deg. No Of Indexes..............................4 Tailstock Taper............................MT#2 Tailstock Center............................Live Bed Construction.......................Precision-ground cast iron Frame Construction..........................Cast iron Stand Construction..........................Cast iron Base Construction..........................
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Page 8: Section 1: Safety
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. -
Page 9: Safety Instructions For Machinery
Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 16. REMOVE CHUCK KEYS OR ADJUSTING ERLY SUPERVISED PERSONNEL TO TOOLS. OPERATE MACHINERY. 17. DAMAGED MACHINERY. 8. KEEP CHILDREN/VISITORS AWAY. 18. DO NOT FORCE MACHINERY. 9. UNATTENDED OPERATION. 19. SECURE WORKPIECE. 10. -
Page 10: Additional Safety For Wood Lathes
Additional Safety for Wood Lathes KEEPING GUARDS IN PLACE. OPERATING DAMAGED LATHE. EYE/FACE PROTECTION. WORKPIECE CONDITION. RESPIRATORY PROTECTION. 10. ADJUSTMENTS/MAINTENANCE. MOUNTING WORKPIECE. ADJUSTING TOOL REST. 11. STOPPING LATHE. 12. AVOIDING ENTANGLEMENT. TURNING SPEED. USING SHARP CHISELS. 13. FACEPLATE TURNING. No list of safety guidelines can be complete. Like all machinery there is potential danger when operating this lathe. -
Page 11: Section 2: Circuit Requirements
SECTION 2: CIRCUIT REQUIREMENTS Power Connection Device 220V Single-Phase Operation Figure 2 Serious personal injury could occur if you connect the machine to power before com- pleting the setup process. DO NOT connect the machine to the power until instructed later in this manual. -
Page 12: Section 3: Setup
Wear safety glasses dur- ing the entire setup pro- cess! Unpacking The G0698 and its com- ponents are very heavy. Get lifting help or use power lifting equipment such as a fork lift to move please immediately call Customer Service at heavy items. - Page 13 Inventory Inventory Inventory: (Figures 3–6) Figure 4. Figure 5. Figure 3. NOTICE Figure 6. Some hardware/fasteners on the inventory list may arrive pre-installed. Check mount- ing locations before assuming that any items from the inventory list are missing.
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Page 14: Figure
Cleanup Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoi d u sing t h e s e p r o d u c t s to cl e a n machin e r y. Many cleaning solvents toxic inhaled. -
Page 15: Figure
Site Considerations Weight Load Physical Environment Machine Data Sheet Space Allocation Electrical Installation See below for required space allocation. Lighting Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Figure 8. -
Page 16: Figure
To assemble your lathe: Figure 9 Figure 10. Step 7 OPERATIONS Figure 9. Page 18 The G0698 and its com- Figure 11 ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items. - Page 17 Figure 12 Figure Steps 5–6 Figure 12. Figure 14. Figure Figure 13.
- Page 18 Bolting to Concrete Floors Mounting to Shop Floor Figure 16 Figure 15 Figure 16 NOTICE We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes. Figure 15.
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Page 19: Test Run
Test Run Troubleshooting Page 37 Before starting the lathe, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to Test Run follow this warning could result in serious personal injury or even death! -
Page 20: Section 4: Operations
C. Speed Dial: mal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. D. Overload Reset Button: Emergency STOP... -
Page 21: Operation Overview
Operation Overview Stock Inspection & Requirements Operation Before turning a workpiece, inspect all workpieces for the following: To complete a typical operation, the operator Workpiece Type: does the following: Foreign Objects: Large/Loose Knots: Wet or "Green" Stock: Excessive Warping:... -
Page 22: Adjusting Headstock
Adjusting Headstock Adjusting Tailstock To position the tailstock along the length of To position the headstock along the length of the bed: the lathe bed: Figure 19 Figure 18 Figure 19. Figure 18. Note: The large clamping hex nut under- neath the tailstock will require occasional adjusting to ensure proper clamping pressure of the tailstock to the bed. -
Page 23: Adjusting Tool Rest
Adjusting Tool Rest Always operate the lathe with the tool rest assembly firmly locked in position. Otherwise, serious personal injury may occur. To adjust the angle or height of the tool rest: To position the tool rest assembly along the length of the lathe bed: Figure Figure 20... - Page 24 Removing the Headstock Center Installing/Removing Headstock Center Installing the Headstock Center Figure 23 Figure 22 Figure 23. Figure 22.
- Page 25 Installing/Removing Tailstock Center Installing the Tailstock Center Figure 24 Figure 25. Removing the Headstock Center Figure 24. Figure The tailstock quill must always be locked in place during lathe operation. Before tighten- ing the quill lock handle, it must be properly aligned with the quill keyway.
- Page 26 Installing Headstock Faceplate Figure 27 To install the headstock faceplate: Figure 26 Figure 27. To prevent the faceplate and workpiece separating from the spindle during opera- tion, the headstock faceplate MUST be firmly threaded onto the spindle and secured in place by fully tightening the two faceplate set screws.
- Page 27 To change speed ranges: Changing Speed Ranges Figure Note: To maximize spindle torque, use the low spindle speed range for spindle speeds of 1200 RPM or less. Figure 28 Diameter Roughing General Finishing of Work- Cutting Figure 29. piece Figure Figure 28.
- Page 28 Note: When properly tensioned, the belt should deflect about ⁄ " when moderate pres- sure is applied to the belt mid-way between the upper and lower pulley (see Figure 32). Figure 31 Figure 32. Figure 31. Always choose the correct spindle speed for your operation.
- Page 29 Indexing Figure 34 Figure 33 Figure 34 Always disconnect the lathe from power before using the indexing feature of this lathe. DO NOT start the lathe with the index- ing pin inserted into the spindle; otherwise property damage and personal injury could result.
- Page 30 Scrapers Selecting Turning Tools Gouges Figure 37. Parting Tools Figure 35. Skew Chisel Figure 38. Specialty Tools Page 35 Figure 36.
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Page 31: Spindle Turning
To set up a spindle turning operation: Spindle Turning Figure 40 Figure 39 Figure 39. Figure 40. Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. Always wear a face shield and respirator when operating this machine. - Page 32 Page 23 Step 1 Figure 41 Do not press the workpiece too firmly with the tailstock or the bearings will bind and overheat. Likewise, do not adjust too loosely or the workpiece will spin off the lathe. Use good judgment and care, otherwise, serious personal injury could result.
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Page 33: Faceplate Turning
Spindle Turning Safety Tips: Faceplate Turning Figure 42 Figure 42. Mounting the Workpiece onto the Faceplate Spindle Turning Page 29 Note: Cut off corners of the workpiece to make it as close to "round" as possible. Damage to your eyes and lungs could result from using this machine without proper pro- tective gear. -
Page 34: Outboard Turning
Do NOT use screws with tapered heads because they can split the faceplate, or may snap off during operation. Figure 44. Headstock To outboard turn on the Model G0698: Faceplate Page 24 Mounting the Workpiece onto a Backing Block Note: Allow the glue to cure according to the manufacturer's instructions. - Page 35 Sanding/Finishing Figure 45 Figure Figure 45. Lathe prepared for outboard turning. Figure 46. Keep the lathe tool resting on a tool rest the ENTIRE time that it is in contact with workpiece or when preparing to make con- Note: Whenever sanding or finishing, move the tact between lathe tool and workpiece.
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Page 36: Section 5: Accessories
SECTION 5: ACCESSORIES G1194—3-Jaw Chuck T10117—Big Mouth Dust Hood with Stand Threaded insert required for mounting! Figure 47. Figure 49. G1082—4-Jaw Chuck H5954—Robert Sorby Stebcentre MT#2 Threaded insert required for mounting! Figure 48. Figure 50. G3167—1 ⁄ " x 8 TPI RH Threaded Insert... - Page 37 H6542—Robert Sorby HSS 8-PC Turning Set H0507—20" Swan Neck Hollowing Tool H0508—24" Swan Neck Hollowing Tool Figure 53. Figure 51. H1064—6-PC Deluxe HSS Lathe Chisel Set G9863—8-PC HSS Lathe Chisel Set Figure 54. Figure 52. H6204—Precision Drill Chuck ⁄ "– ⁄...
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Page 38: Section 6: Maintenance
SECTION 6: MAINTENANCE Lathe Bed Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious person- al injury. Schedule Lubrication Daily Check: Weekly Maintenance: Monthly Check: Cleaning... -
Page 39: Section 7: Service
SECTION 7: SERVICE Troubleshooting Motor & Electrical Page 39 Page 39... -
Page 40: Wood Lathe Operation
Wood Lathe Operation Symptom Possible Cause Corrective Action Page 39 Page 30 Page 30... -
Page 41: Changing Belt
Changing Belt To change the belt: Figure Step 5. Note: When properly tensioned, the belt should deflect about ⁄ " when moderate pres- sure is applied to the belt mid-way between the upper and lower pulley, as illustrated in Figure 32. Figure 55. -
Page 42: Section 8: Wiring
SECTION 8: WIRING Wiring Safety Instructions SHOCK HAZARD. WIRE/COMPONENT DAMAGE. MOTOR WIRING. MODIFICATIONS. CAPACITORS/INVERTERS. WIRE CONNECTIONS. CIRCUIT REQUIREMENTS. EXPERIENCING DIFFICULTIES. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -
Page 43: Wiring Diagram
Wiring Diagram RPM Sensor Electrical Box 6-15 Plug Ground RPM Readout (Included) Control Panel (Viewed From Behind) Spindle Direction Switch Circuit Breaker (Both sides shown) Reset Button Motor 2 HP 220V Speed Reset Emergency Control Button STOP Button Rheostat Figure 58. Control panel wiring. Figure 59. -
Page 44: Section 9: Parts
SECTION 9: PARTS Stand & Bed Parts Breakdown... - Page 45 Stand & Bed Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0698001 STAND P0698017 LEAD SCREW P0698002 P0698018 TAILSTOCK LOCK LEVER P0698003 BED STOP P0698019 QUILL LOCK LEVER PN08M HEX NUT M10-1.25 PSS14M SET SCREW M8-1.25 X 12 P0698005 FOOT P0698021...
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Page 46: Headstock Parts Breakdown
Headstock Parts Breakdown 64 65... -
Page 47: Headstock Parts List
Headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION P0698033 SPUR CENTER P0698071 RPM SENSOR BRACKET P0698034 FACEPLATE P0698072 RPM SENSOR PSS04M SET SCREW M6-1 X 12 PN29M HEX NUT M18-2.5 P0698036 SPINDLE P0698074 HEADSTOCK CLAMP PK153M KEY 8 X 7 X 45 P0698075 HEADSTOCK CLAMP BOLT P0698038... -
Page 48: Label Placement
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -
Page 49: Warranty Card
WARRANTY CARD The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. Note: We never use names more than 3 times. _____________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________... -
Page 51: Warranty And Returns
WARRANTY AND RETURNS... - Page 52 ® Buy Direct and Save with Grizzly – Trusted, Proven and a Great Value! ~Since 1983~ Visit Our Website Today For Current Specials! ORDER 24 HOURS A DAY! 1-800-523-4777...