Table Of Contents - Grizzly G4002 Owner's Manual

iNTRODucTiON ............................................... 2
Machine description ...................................... 2
Contact info.................................................... 2
Manual Accuracy ........................................... 2
g4002 Machine data sheet .......................... 3
g4003 Machine data sheet .......................... 6
SEcTiON 1: SAfETy ....................................... 9
safety instructions for Machinery .................. 9
Additional safety for Metal lathes ............... 11
Additional Chuck safety ............................... 12
SEcTiON 2: pOWER SuppLy ...................... 13
Availability .................................................. 13
Full-load Current rating ........................... 13
Circuit requirements for 220v .................. 13
grounding instructions .............................. 14
extension Cords ........................................ 14
power Connection........................................ 15
Connecting power Cord ............................ 15
Connecting power ..................................... 15
disconnecting power ................................. 15
Unpacking .................................................... 16
Needed for setup ......................................... 16
piece inventory ............................................ 16
Cleanup ........................................................ 17
site Considerations ...................................... 18
SEcTiON 3: ASSEMbLy & SETup .............. 19
Mounting ...................................................... 19
lubricating lathe ......................................... 19
Chucks ......................................................... 19
live Center................................................... 21
steady rest ................................................. 21
Follow rest .................................................. 22
4-Jaw Chuck ................................................ 22
SEcTiON 4: cONTROLS ............................... 23
spindle speeds ............................................ 23
Feed direction.............................................. 24
selecting the Feed rod ............................... 24
Quick Change selection .............................. 24
Feed rate Chart .......................................... 25
thread selection .......................................... 26
Carriage Controls ......................................... 29
tool post & holder....................................... 30
tailstock Controls ........................................ 31
test run ...................................................... 31

Table of contents

SEcTiON 5: ADJuSTMENTS ........................ 32
gibs .............................................................. 32
steady/Follow rest ...................................... 33
tailstock ....................................................... 34
SEcTiON 6: MAiNTENANcE ......................... 36
lubrication ................................................... 36
Bearing preload ........................................... 37
SEcTiON 7: cLOSuRE .................................. 38
SEcTiON 8: WiRiNG ...................................... 39
Wiring safety instructions ............................ 39
electrical Cabinet Wiring diagram ............... 40
Motor & Control panel Wiring diagram ....... 41
SEcTiON 9: pARTS ....................................... 42
electrical ...................................................... 42
headstock .................................................... 43
headstock parts list .................................... 44
Change gear train ...................................... 46
Quick Change gearbox ............................... 47
Quick Change gearbox parts list ............... 48
Apron ........................................................... 49
Apron parts list ........................................... 50
saddle .......................................................... 51
saddle parts list .......................................... 52
Compound rest ........................................... 53
tailstock ....................................................... 54
tailstock parts list ....................................... 55
Motor Assembly ........................................... 56
Feed rod leadscrew ................................... 57
Bed ............................................................... 58
WARRANTy & RETuRNS ............................. 61