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Multiple Dust Ports
if your machine has multiple dust ports, add the
total CFM given for each dust port size from the
table under Step 4 (approximate required airflow)
on the previous page. refer to the Table below
and find the CFM that is closest to your total
to determine the correct branch size. split the
branch line just before the dust ports with match-
ing duct sizes.
Two Machines on Same branch Line
if both machines will run at the same time, add
the total CFM given for each size from the table
(approximate required airflow) under Step 4 and
match the branch line given below.
if both machines will never run at the same time,
reference the machine with the biggest dust port
in the Table below and add blast gates after the
y-branch to open/close the line to each machine.
Total CfM
400
500
600
700
800
900
1000
Calculating Duct Resistance
adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). this resistance
can be minimized by using rigid (smooth) pipe and
gradual curves, as opposed to flexible pipe and
90˚ elbows.
to help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. if the inside of the tunnel is very
bumpy (flexible pipe) and has a lot of sharp turns
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.
the purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFM require-
ment for the machine. use the following tables to
calculate the resistance of duct work.
Model g0443 (Mfg. since 11/09)
branch Line Size
4"
4"
5"
5"
6"
6"
6"
Duct
approximate
Dia.
Static Pressure
Loss Per foot of
Rigid Pipe
Main
Branch
lines
lines
at 3500
at 4000
FpM
FpM
2"
0.091
0.122
2.5"
0.08
0.107
3"
0.071
0.094
4"
0.057
0.075
5"
0.046
0.059
6"
0.037
0.047
7"
0.029
0.036
8"
0.023
0.027
9"
0.017
0.019
fitting
90˚
Dia.
Elbow
Elbow
3"
0.47
0.235
4"
0.45
0.225
5"
0.531
0.266
6"
0.564
0.282
7"
0.468
0.234
8"
0.405
0.203
figure 44. static pressure loss tables.
in most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).
To calculate the static pressure of any given
line in the system, follow these steps:
1.
Make a list of each size duct in the line,
including the length, and multiply those num-
bers by the static pressure value given in the
previous table.
2.
list each type of elbow or branch and multiply
the quantity (if more than one) by the static
pressure loss given in the previous table.
approximate
Static Pressure
Loss Per foot
of flex Pipe
Main
Branch
lines
lines
at 3500
at 4000
FpM
FpM
0.35
0.453
0.306
0.397
0.271
0.352
0.215
0.28
0.172
0.225
0.136
0.18
0.106
0.141
0.08
0.108
0.057
0.079
45˚
45˚
90˚
Wye(Y)
Wye(Y)
0.282
0.188
0.375
0.225
0.354
0.236
0.329
0.235
0.324
0.216
0.297
0.189
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