Grizzly G0440 Owner's Manual
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Grizzly G0440 Owner's Manual

2 hp & 3 hp cyclone dust collectors
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MODEL G0440/G0441
2 HP & 3 HP
CYCLONE DUST COLLECTORS
OWNER'S MANUAL
(For models manufactured since 03/12)
Model G0441 Shown
With Optional Stand
COPYRIGHT © APRIL, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED OCTOBER, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR7027 PRINTED IN TAIWAN
V6.10.13

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  • Page 1 Model G0441 Shown With Optional Stand COPYRIGHT © APRIL, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED OCTOBER, 2013 (TS) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Manual Accuracy ........... 2 Metal Duct ..........27 Identification ........... 3 Flexible Duct ..........27 G0440 Machine Data Sheet ......4 System Design ..........28 G0441 Machine Data Sheet ......6 Step 1. Decide Who Will Design ....28 Step 2. Sketch Your Shop Layout ..... 28 SECTION 1: SAFETY ........

  • Page 4: Introduction

    INTRODUCTION Machine Description Manual Accuracy The Model G0440/G0441 is a 2-stage cyclone We are proud to provide a high-quality owner’s wood dust collector capable of collecting dust manual with your new machine! from multiple machines running simultaneously. We made every effort to be exact with the instruc-...

  • Page 5: Identification

    Stand Vacuum Hose Collection Drum Figure 1. Identification (Model G0441 shown with optional stand). To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations. Model G0440/G0441 (Mfg. Since 03/12)

  • Page 6: G0440 Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0440 2 HP CYCLONE DUST COLLECTOR Product Dimensions: Weight................................287 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 59 x 37-3/4 x 93-1/4 in.
  • Page 7 The information contained herein is deemed accurate as of 11/4/2013 and represents our most recent product specifications. Model G0440 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0440/G0441 (Mfg. Since 03/12)

  • Page 8: G0441 Machine Data Sheet

    The information contained herein is deemed accurate as of 11/6/2013 and represents our most recent product specifications. Model G0441 PAGE 1 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0440/G0441 (Mfg. Since 03/12)
  • Page 9 The information contained herein is deemed accurate as of 11/4/2013 and represents our most recent product specifications. Model G0441 PAGE 2 OF 3 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0440/G0441 (Mfg. Since 03/12)

  • Page 10: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are not approved safety glasses. alcohol, when tired, or when distracted. Model G0440/G0441 (Mfg. Since 03/12)
  • Page 11 ChILdREN & BYsTANdERs. Keep­children­and­ cord/plug­with­wet­hands.­Avoid­cord­damage­by­ bystanders­at­a­safe­distance­from­the­work­area. keeping­it­away­from­heated­surfaces,­high­traffic­ Stop­using­machine­if­they­become­a­distraction. areas,­harsh­chemicals,­and­wet/damp­locations. GuARds & COVERs.­Guards­and­covers­reduce­ EXPERIENCING dIFFICuLTIEs. If­ at­ any­ time­ accidental­ contact­ with­ moving­ parts­ or­ flying­ you­experience­difficulties­performing­the­intend- debris.­ Make­ sure­ they­ are­ properly­ installed,­ ed­operation,­stop­using­the­machine!­Contact­our­ undamaged,­and­working­correctly. Technical­Support­at­(570)­546-9663. Model G0440/G0441 (Mfg. Since 03/12)

  • Page 12: Additional Safety For Dust Collectors

    -10- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 13: Section 2: Power Supply

    G0440 Full-Load Current Rating ..14 Amps Nominal Voltage ......220V/240V G0441 Full-Load Current Rating ..22 Amps Cycle ............60 Hz Phase ...........

  • Page 14: Connection Type

    Conduit Conduit Extension Cords Ground Ground Since this machine must be permanently con- Figure 1. Typical setup of a permanently nected to the power supply, an extension cord connected machine. cannot be used. -12- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 15: Section 3: Setup

    Wrench or Socket ⁄ " ......... 2 • Wrench or Socket ⁄ " ........ 2 • Phillips Screwdriver #2 ....... 1 Mounting Hardware (Page 18) ... As Needed • • Medium-Strength Thread Locking Compound ........1 Bottle -13- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 16: G0440 Inventory

    S. Wall Mount Brace ........1 Barrel Gaskets ..........2 U. Brace Gaskets ..........2 Outlet Gasket ..........1 W. Canister Filter Assembly ......1 Figure 2. Model G0440 inventory. X. Hose Clamps 1 ⁄ " ........2 Vacuum Hose 1 ⁄...

  • Page 17: G0441 Inventory

    AA. Hose Clamps 1 ⁄ " ........2 AB. Vacuum Hose 1 ⁄ " x 98" ......1 Figure 3. Model G0441 inventory. AC. Collection Drum Vacuum Ring ....1 AD. Cyclone Vacuum Tube ....... 1 -15- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 18: Site Considerations

    Only install in an Shadows, glare, or strobe effects that may distract access restricted location. or impede the operator must be eliminated. 55½" 87½" 27¾" 75¼" 27¾" 33" Figure 4. Minimum working clearances. -16- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 19: Wall Mounting

    Level 4' ............1 • Pencil ............1 Wall Stud Wall Stud Wall Stud • Measuring Tape .......... 1 Figure 5. G0440 wall mounting board layout. • Lag Bolts ⁄ " x 5" (board/wall) ....16 • Flat Washers ⁄...

  • Page 20: Materials Needed For Concrete/Masonry Wall

    Figure 9. Board fastened to wall and ready for G0440 motor/blower housing assembly. Materials Needed for Concrete/ Floor Top Row Mounting Hole Height = 80" Masonry Wall Figure 7. G0440 wall mounting layout. • Concrete Anchor Stud ⁄ " x 2 ⁄...

  • Page 21: Assembly

    ⁄ " flat washers—and only snug the bolts, rather than fully tighten them. Intake Cylinder Figure 10. Foam tape stuck on intake cylinder. Gasket Here Intake Barrel Figure 12. Securing blower on intake barrel. -19- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 22 Figure 14, to start the bolts easier. Figure 16. Cyclone vacuum tube and hose attachment. Figure 14. Using tape on wrench in tight spot. -20- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 23 Figure 19. Mounting filters to the braces. 13. Model G0440: a. Apply the 3 x 15mm foam tape to the edges of the outlet port and the Figure 17. Model G0440 outlet port and filter canister adapter, as shown in Figure 20. L-braces installed. Foam Tape Figure 20.
  • Page 24 Figure 22. Foam Tape Foam Tape Figure 24. Casters attached to the lower collection drum. Figure 22. Foam tape applied to upper components (Model G0441). -22- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 25 Note—For the Model G0441 Only: If you are using the collection drum at full height, use the extra (6) #10-24 Phillips head screws and hex nuts provided to plug the lower latch mounting holes. -23- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 26 " hose clamps (see Figure 31). collection drum and hook the latch over the lid, as shown in Figure 29, then clamp it in place. Figure 31. Connecting the vacuum hose. Figure 29. Latch hooked over lid for clamping. -24- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 27: Test Run

    Press the TIMER on the remote control and cycle through each of the times in the same manner as Step 5. Press the ON/OFF button on the remote con- trol to make sure it is working properly. -25- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 28: Section 4: Designing The System

    However, be aware that there is a fire or explosion hazard if plastic duct material is used The Model G0440/G0441 works great as a central for dust collection without being grounded against system for a small shop or a dedicated dust col- static electrical charge build-up.

  • Page 29: Metal Duct

    Polyethylene is also very economical and avail- able in a wide variety of diameters and lengths for most applications. -27- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 30: System Design

    Figure below, includ- ing all your current/planned machines and your planned placement of the dust collector. Dust Collector Dust Figure 39. Inefficient duct layout. Collector Figure . Basic sketch of shop layout. -28- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 31: Step 4. Determine Required Cfms

    5" 6" 7" 1203 8" 1570 Shaper Table Saw Planer 9" 1990 Figure 42. CFM requirements labeled for each 10" 2456 machine. Figure 40. Approximate required airflow for machines, based on dust port size. -29- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 32: Determining Main Line Duct Size

    Experiment with different combinations of blast gates open/closed to find the best results for your system. Write your determined branch line sizes on your drawing, as shown in the following Figure. -30- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 33: Multiple Dust Ports

    CFM require- ment for the machine. Use the following tables to calculate the resistance of duct work. -31- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 34 4) moving machine closer to dust collector to eliminate duct length, and 5) reducing 90˚ elbows or replacing them with 45˚ elbows. Specifications, while deemed accurate, are not guaranteed. 2/2005. -32- Model G0440/G0441 (Mfg. Since 03/12) ® ©2005 BY GRIZZLY INDUSTRIAL...

  • Page 35: Example Materials List

    1354 1266 1070 The airflow test probe is located 1.5x duct diameter upstream from the air inlet. Test pipe length is a minimum of 10x duct diameter. Figure 50. G0440 performance curve chart and data. G0441 Performance Curve 2500 2250...

  • Page 36: System Grounding

    Always guard against stat- ic electrical build up by External grounding all dust collec- Ground Wire tion lines. Internal Ground Wire Ground Screw Flex-Hose Figure 53. Flex-hose grounded to machine. -34- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 37: Section 5: Operations

    SECTION 5: OPERATIONS Remote Control To reduce the risk of serious injury when using The remote control for the Model G0440/G0441 this machine, read and is IR (infrared) rather than RF (radio frequency) to understand this entire prevent accidental startups by other common RF manual before beginning items, such as garage door openers.

  • Page 38: Section 6: Accessories

    This flex hose provides just enough flexibility to make difficult connections while still keep- ing the inside wall as smooth as possible to minimize static pressure loss. Figure 54. Cyclone mounted on stand. Figure 56. Rigid Metal Flex Hose. -36- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 39 4" flexible hose (not included). micron outer and 1 micron inner). Easily the best value in its class! G2752 G2753 G2754 Figure 60. G0572 Hanging Air Cleaner. Figure 58. Dust collection attachments. -37- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 40: Section 7: Maintenance

    Refer to Removing/ Replacing Filter on the next page for detailed instructions in removing the canister filter. -38- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 41: Removing/Replacing Filter

    Follow the instructions below to perform this procedure. When replacing the filter for the G0440 ask for part number P0440032V2-4. For the G0441, ask for part number P04410032V2-4 from Grizzly at 800-523-4777.
  • Page 42 (see Figure 66). This will allow the canister base to align with the fastener holes around the brush base. Figure 66. Filter brush base aligned with assembly fastener holes. -40- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 43: Section 8: Service

    9. Use a dust collection nozzle on a stand. inadequate. 10. The dust collector is too small for the 10. Install a larger dust collector to power your dust dust collection system. collection system. -41- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 44: Section 9: Wiring

    Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -42- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 45: G0440 Wiring Diagram

    220V Motor Ground 1-PHASE 220 VAC DISCONNECT SWITCH (as recommended) OL_NO 220V Circuit Board 13NO NHD C-12D 14NO NHD NTH-14 ON/OFF Switch 220V Magnetic Contactor Switch and Overload Relay READ ELECTRICAL SAFETY -43- Model G0440/G0441 (Mfg. Since 03/12) ON PAGE 42!

  • Page 46: G0441 Wiring Diagram

    220V Motor Ground 1-PHASE 220 VAC DISCONNECT SWITCH (as recommended) OL_NO 220V Circuit Board 13NO NHD C-18D 14NO ON/OFF NHD NTH-25 Switch 220V Magnetic Contactor Switch and Overload Relay READ ELECTRICAL SAFETY -44- Model G0440/G0441 (Mfg. Since 03/12) ON PAGE 42!

  • Page 47: G0440/G0441 Electrical Components

    CONNECTION 220V Motor Wiring Figure 67. Motor wiring. Figure 68. Motor wiring schematic. Magnetic Switch Contactor Circuit Board Overload Relay Junction Box Figure 69. G0441 magnetic switch assembly. READ ELECTRICAL SAFETY -45- Model G0440/G0441 (Mfg. Since 03/12) ON PAGE 42!

  • Page 48: Section 10: Parts

    Grizzly Cyclone Induction Motor Connections: 28-1 OUTPUT DUTY HEAT 62V2 VOLT WEIGHT CLASS DATE PHASE SER. NO. Manufactured for Grizzly in Taiwan 44V2 32V3-1 32V3 32V2-2 32V2-3 32V2-4 72V2 32V2-3 52V2A 51V2 32V2-5 34V2 52V2 -46- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 49 DRUM COLLECTION BAG 640 X 1000MM P0440036 INTAKE CYLINDER 10" P0440094 JUNCTION BOX P0440037 FLAT WASHER 5/16 P0440095 JUNCTION BOX CORD 12G 3C 12" P0440038 HEX BOLT 5/16-18 X 3/4 P0440096 GROUNDING WIRE 12G 6" (GREEN) -47- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 50: G0441 Main

    Grizzly Cyclone Induction Motor 28-1 Connections: OUTPUT DUTY HEAT 68V2 VOLT WEIGHT CLASS DATE PHASE SER. NO. Manufactured for Grizzly in Taiwan 32V3-1 44V2 32V3 32V2-2 53V2A 32V2-3 32V2-4 32V2-3 78V2 51V3 32V2-5 34V2 107 108 53V2 -48- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 51 P0441112 FOAM TAPE 3 X 6 X 300MM P0441040 INTAKE BARREL 20" P0441113 COLLECTION DRUM VACUUM RING P0441041 HEX BOLT 5/16-18 X 3/4 P0441114 DRUM COLLECTION BAG 640 X 1200MM P0441042 FLAT WASHER 5/16 -49- Model G0440/G0441 (Mfg. Since 03/12)
  • Page 52 -50- Model G0440/G0441 (Mfg. Since 03/12)

  • Page 53: Warranty Card

    Do you think your machine represents a good value? _____ Yes _____No Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times.
  • Page 54 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 55: Warranty And Returns

    WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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