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Zenith HydroTap G5 Quick Start Installation Manual

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uick Start Installation Guide
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Zenith
HydroTap G5
Command Centre
Boiling/Chilled models (Manufactured after 1 January 2023)
AFFIX PRODUCT LABEL HERE
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Quick Start Installation Guide
1
807118NZ v1.06 08.23 G5 BC Quick Start Guide

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Summary of Contents for Zenith HydroTap G5

  • Page 1 Start Installation Guide Zenith HydroTap G5 Command Centre Boiling/Chilled models (Manufactured after 1 January 2023) AFFIX PRODUCT LABEL HERE Visit our website to download the manuals Quick Start Installation Guide 807118NZ v1.06 08.23 G5 BC Quick Start Guide...

  • Page 2: Table Of Contents

    Table of contents SECTION 1: Using the instructions ..............3 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS ..........4 SECTION 3: WARNINGS AND REGULATORY INSTRUCTIONS ......7 SECTION 4: Technical data ................9 SECTION 5: Supplied parts checklist ..............11 SECTION 6: Set up the ventilation ..............12 SECTION 7: Connect the water supply ............

  • Page 3: Section 1: Using The Instructions

    SECTION 1: Using these instructions Before you start This document is a Quick Start Installation Guide. For further details on installing and operating your HydroTap download & read the Command Centre installation and user instructions , which can be found online at: zenithwater.co.nz Read and use the instructions supplied with individual kit components for a safe installation.

  • Page 4: Section 2: Important Safety Instructions

    Children should be supervised to ensure that they do not play with the appliance. Refrigerant The Zenith HydroTap Command Centre range uses either HIGHLY FLAMMABLE R290, R600a or R134A refrigerant under pressure. Check the rating plate or contact Zenith before commencing work.
  • Page 5 Centre electrically. This safeguard does not offer the same protection to the connecting pipework and fittings. Application The HydroTap G5 Home series is intended to be used in household and similar applications such as: • Staff kitchen areas in shops, offices and other working environments;...
  • Page 6 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS Compressed gas warning- HydroTap Clean can • Read label before use. • Keep out of reach of children. • Use according to SDS (safety data sheet). • Pressurised container. Contains gas under pressure,may explode if heated. •...

  • Page 7: Section 3: Warnings And Regulatory Instructions

    • Connect only to a potable (wholesome, cat1) mains water supply. • Never locate the system near, or clean with water jets. • Do not expose the Zenith HydroTap to the elements of nature. The booster complies with protection class IP 20.
  • Page 8 When positioning the appliance, ensure the power supply cord is not trapped or damaged. If the power supply cord is damaged it must be replaced by a Zenith service provider or a qualified electrician. • Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.

  • Page 9: Section 4: Technical Data

    SECTION 4: Technical data Power rating Dimensions Model Weight (kg) W x D x H (mm) BC100 2.1 + 2.2* 450 (500) x 470 x 333 BC100 H BC60 450 (500) x 470 x 333 BC60 H BC40 1.97 450 (500) x 470 x 333 BC40 H BC30...
  • Page 10 SECTION 4: Technical data Water supply pressure requirements Min - Max pressure, kPA (bar) Component NZ/Australia HydroTap 170 (1.7) - 700 (7.0) Vented Mixer Tap 300 (3.0) - 700 (7.0) Booster 200 (2.0) - 700 (7.0) Limescale filter 200 (2.0) - 700 (7.0) A pressure limiting valve must be fitted for mains water pressures above the maximum limits stated above in accordance with local plumbing regulations.

  • Page 11: Section 5: Supplied Parts Checklist

    Optional Optional Font Font kit Optional Optional Note: Mains water isolation valve is not supplied with the kit. Contact Zenith for the full range of consumables and accessories. Quick Start Installation Guide 807118NZ v1.06 08.23 G5 BC Quick Start Guide...

  • Page 12: Section 6: Set Up The Ventilation

    SECTION 6: Set up the ventilation Use of tools can be hazardous. Assess the risks before you start. Use instructions supplied with individual kit parts. A clearance envelope around all Command Centres must be provided to allow ventilation for the safe and effective use of the HydroTap system.
  • Page 13 SECTION 6: Set up the ventilation BC100 - BC40 models • Cold air is drawn in through the inlet vent and gap provided by the door buffers. • Inlet vent is mounted over cupboard side, door or floor cut-out. • Warm air is exhausted through vent tray. •...
  • Page 14 Air inlet Inlet vent All models If cupboard temperature exceeds 35°C, additional ventilation is required. Contact your Zenith service provider for options (including additional vents and fan kit). Quick Start Installation Guide 807118NZ v1.06 08.23 G5 BC Quick Start Guide...

  • Page 15: Section 7: Connect The Water Supply

    SECTION 7: Connect the water supply Valves and fittings must be sealed with PTFE tape if compression seals are not included. Note: Mixer tap installations also use a ‘Tee piece’ as part of the water supply plumbing connections. Refer to the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option.

  • Page 16: Section 8: Set The Bypass & Install The Scale Filter

    SECTION 8: Set the bypass & install the limescale filter Available as optional accessory - UK only. For filter head and scale filter installation use the guide supplied with the filter head and filter respectively. Water Water Bypass in Bypass out see pages 20-22 see pages 20-22 Insert...

  • Page 17: Section 9: Fit The Booster

    SECTION 9: Fit the Booster Supplied with selected models, or available as an optional accessory with selected models. Booster 10⁰ 15⁰ Note Take care not to break the clips when removing or installing the Booster. Quick Start Installation Guide 807118NZ v1.06 08.23 G5 BC Quick Start Guide...

  • Page 18: Section 10: Connect The Booster

    SECTION 10: Connect the Booster Booster Do not connect to electrical power until commissioning. Do not over tighten hose connections. Braided hoses supplied cannot be lengthened. Cold water into Booster, Hot water out of Booster, connect to Command Centre connect to Command Centre BYPASS OUT BYPASS IN see pages 20-22...

  • Page 19: Section 11: Connect The Command Centre

    SECTION 11: Connect the Command Centre Generic installation instructions For HydroTap, mixer tap and any optional accessories, use instructions supplied with individual kit components. Mains power cable Braided hose HydroTap Command Connections key Do not connect to the mains Centre socket until commissioning Installation diagrams are for illustrative purposes only.
  • Page 20 SECTION 11: Connect the Command Centre BC40, BC60, BC100 models Booster (selected models) and limescale filter (optional) Zenith Vented Mixer Tap Mains connections Fit foam insulation Water (if supplied) (supplied) to the BLUE pipe BLUE CLEAR BC comm CHILLED MAINS...
  • Page 21 SECTION 11: Connect the Command Centre BC20, BC30, BC Home models Booster (selected models) and limescale filter (optional) Zenith BC comm Vented Mixer Tap Mains connections Fit foam insulation Water (if supplied) CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPASS...
  • Page 22 SECTION 11: Connect the Command Centre BC20, BC30, BC Home models Booster (selected models) and All-In-One Plus Pull-Out tap limescale filter (optional) BC comm Mains Leave caps on. Fit foam insulation Water Not in use CHILLED MAINS MIXER MIXER BOILING BYPASS VENT BYPAS...

  • Page 23: Section 12: Commissioning

    SECTION 12: Commissioning The HydroTap Clean process HydroTap Clean is a first to market cleaning process for HydroTap systems comprised of the HydroTap Clean solution, dosing adaptor and smart firmware. The HydroTap Clean process is automated and gently cleans the chilled and sparkling water paths during the commissioning of a new HydroTap Command Centre.
  • Page 24 • Familiarise yourself with the operation of the tap and GUI screen in preparation for use, see the user guide. • Initial commissioning screen touch COMMISSIONING 12:12 PM Language option. HydroTap G5 Language 024-H5v0.1.16 BCS100 0000000000000 H50063000AU • Optional screen shown if the...
  • Page 25 SECTION 12: Commissioning 12.3 Install the filter cartridge • Unpack filter cartridge. • Remove dust cap and set aside in a clean area for use later. • Write today’s date where shown on the label. • Avoid touching the filter o-rings and filter opening as this may cause bacterial contamination of the cartridge.
  • Page 26 SECTION 12: Commissioning 12.5 Filter flush • Follow the steps on-screen to flush the filter. • Open filter door & uncoil flush line. • Direct flush line into bucket. • Place a cloth or towel under the filter cartridge to catch any water that may spill.
  • Page 27 SECTION 12: Commissioning 12.6 System priming • Read the on screen information. SYSTEM PRIMING 12:12 PM • Touch the run arrow to go to the next The system reticulation will be primed with mains water. screen. Ambient water will automatically be dispensed from the tap.
  • Page 28 SECTION 12: Commissioning HYDROTAP CLEAN PREPARATION 12:12 PM Step 3. Install HydroTap Clean adapter (1) into filter head. Step 4. Insert HydroTap Clean can (2) into adapter (1). Filter head • Check the adapter seal is present and correctly positioned in the adapter. •...
  • Page 29 SECTION 12: Commissioning Filter head and HydroTap Clean adapter (1) • Screw the HydroTap Clean can (2) into the adapter (already installed into the filter head). HydroTap Clean can (2) HYDROTAP CLEAN PREPARATION 12:12 PM • Confirm installation of the Confirm that the HydroTap Clean can has been installed? HydroTap Clean can by...
  • Page 30 SECTION 12: Commissioning 12.8 Boiling calibration and cleaning • Read the on screen information. BOILING CALIBRATION & CLEANING 12:12 PM Info • BC systems offer combined boiling This will optimise the performance of the boiling unit and perform chilled cleaning. calibration and cleaning.
  • Page 31 SECTION 12: Commissioning • Read the on screen information and RE-INSTALL FILTER 12:12 PM instructions. While Boiling Calibration in Progress..Step 1. • Note When the cleaning process Ensure cloth is below HydroTap Clean can (2). completes there is an opportunity to Step 2.
  • Page 32 SECTION 12: Commissioning • Remove the HydroTap Clean adapter (1) from filter head. • Remove the dust cap and re-install the filter. • Touch forward arrow on screen to continue. Quick Start Installation Guide 807118NZ v1.06 08.23 G5 BC Quick Start Guide...
  • Page 33 SECTION 12: Commissioning 12.9 Tank flush • Read the on screen information and TANK FLUSH 12:12 PM Fresh water will be flushed through the instructions. tank/s multipe times as shown by the cycle counter/s. Enabling ‘Auto Dispense’ will fill/empty • Touch the green arrow to run. the tank/s automatically.
  • Page 34 SECTION 12: Commissioning • Note For all boiling models, if after EMPTY HOT TANK 12:12 PM filling the hot tank during the tank flush WARNING ! Boiling water will be dispensed ! Check process, the hot water temperature is 100.0 sink area remains safe still above 50 C the tank will need to be...
  • Page 35 SECTION 12: Commissioning 12.11 Safety sensor calibration (Classic boiling models only) Optional, in cases where light recalibration is required. Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct sunlight must be shaded from the HydroTap, during the calibration.

  • Page 36: Contact Details

    Refer to User Guide for operation and maintenance. Zenith Heaters Limited IRD/GST No. 95 640 729 18 Kawakawa Place, Westgate, Auckland 0814 New Zealand Ph: +(64 9) 838 8612 | Free Call 0800 558 055 zenithwater.co.nz WMKA00099 AU02691 AS 3498 Quick Start Installation Guide 807118NZ v1.06 08.23 G5 BC Quick Start Guide...

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