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Installation Instructions
HydroTap G4 Celsius
®
Filtered, Boiling, Chilled and Chilled Sparkling drinking water
with unfiltered Hot and Cold ambient water, for commercial kitchens
Commercial models
Affix Model Number Label
Here
802700NZ
802700NZ - Commercial Installation Instructions - Aug 2015 - V2.01
Page 1 of 32
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Summary of Contents for Zenith HydroTap G4 Celsius Series
- Page 1 Installation Instructions HydroTap G4 Celsius ® Filtered, Boiling, Chilled and Chilled Sparkling drinking water with unfiltered Hot and Cold ambient water, for commercial kitchens Commercial models Affix Model Number Label Here 802700NZ 802700NZ - Commercial Installation Instructions - Aug 2015 - V2.01 Page 1 of 32...
- Page 2 Models Model B160 / B240 Model C125 / C175 Model CS175 Page 2 of 32 802700NZ - Commercial Installation Instructions - Aug 2015 - V2.01...
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Page 3: Table Of Contents
Index Installation check list ........................4 General Product Features ......................5 Important Safety Instructions ....................... 6 Warnings and Regulatory Information ..................7 Major components and Accessories .................... 8 Technical Specification and installation requirements ..............9 STEP 1 - Measure and cut all the tap holes before fitting the taps Section 1 - Tap Installation instructions .................. -
Page 4: Installation Checklist
Installation checklist Before Installation: Read the instructions and check if there is adequate space to mount all of the components. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. Check the mains water pressure is between 172-700kPa for B & C models or 250-700kPa for CS models or 200-700kPa when a Booster and/or external filter softner is installed. -
Page 5: General Product Features
General Product Features Thank you for purchasing a Zenith Celsius. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 0800 558055 What is the Zenith Celsius ? The Zenith Celsius is a conventional flick mixer tap that dispenses, Boiling or Chilled still and Chilled Sparkling water from the same outlet. -
Page 6: Important Safety Instructions
Lifting Take care when lifting the Zenith Celsius unit. Some units may exceed safe lifting limits. If you feel this is beyond your personal capabilities, please seek assistance with the lift. The weights of the units are marked on the packaging. -
Page 7: Warnings And Regulatory Information
• Do not expose to temperatures exceeding 50˚C. • Do not pierce or burn, even after use. • Do not discard empty 2kg bottles. Return to Zenith for exchange or refilling. • Do not expose to naked flame or any incandescent material. -
Page 8: Major Components And Accessories
Major components and accessories Parts supplied Description Accessories Description Replacement CO 1 off Gas Cylinder Tap with hoses Replacement Filter 1 off Undersink Unit with air and water filters 1 off Mains water connection hose Vent Kit 1 x Inlet vent 1 x Outlet vent 9 x Screws 1 x Tee piece for... -
Page 9: Technical Specification And Installation Requirements
Technical Specifications Glasses Cups of of Chilled Commercial Models Boiling Model Water per Water per Hour Boiling + Mains Mixed water Hour Chilled + Mains Mixed water Chilled Sparkling + Mains Mixed water 1. The Cup measurement =167ml and the Glass measurement = 200ml Chilled water will continue to be dispensed after the rated capacity has been used, although this may be at slightly higher temperature. -
Page 10: Step 1 - Measure And Cut All The Tap Holes Before Fitting The Taps Section 1 - Tap Installation Instructions
Section 1 Tap Installation Special Tools Required: In addition to normal tools, the following will be required: • 35mm diameter sheet metal hole punch for sink tops. (Not supplied) • 35mm diameter hole saw for timber bench tops. (Not supplied) •... -
Page 11: Bench Top Hole Size
CS175 Tap connections BENCH TOP Ø35mm Cut a 35mm hole in the bench / sink top. Chilled Sparkling Tap components Note: Trim all plastic tubes to minimise any dead leg of water. BLACK RUBBER Seal BRASS WASHER RUBBER Washer BRASS PLUG Y-PIECE CHILLED... -
Page 12: B160/240 Tap Connections
B160 - B240 and C125 - C175 Tap connections Boiling model Vent BLACK RUBBER outlet SEAL BRASS WASHER RUBBER Washer PLUG BRASS VENT TUBE BOILING CHILLED TUBE HOT & COLD BRAIDED HOSES Page 12 of 32 802700NZ - Commercial Installation Instructions - Aug 2015 - V2.01... -
Page 13: Tap Installation
Tap Installation • Pass all the hoses, tubes and USB lead through the 35mm hole. • Ensure the black rubber seal is correctly positioned to give a water tight seal Boiling model Vent outlet BLACK RUBBER SEAL RUBBER WASHER 35mm HOLE IN BENCH FIT THE RUBBER WASHER,... -
Page 14: Section 2 - Ventilation
Section 2 Ventilation When installing air flow ducts, the following tools will be required: • Jigsaw and 12mm Drill • Keyhole or Wall Board saw. Ventilation for Boiling Models Proper air circulation must be provided for all models. The system will operate correctly only if the recommended air gaps are achieved during installation. -
Page 15: Cut Out Details And Procedures
Standard Ventilation Installation Standard ventilation for Chilled and Chilled Sparkling models Typical Cut out arrangement for Chilled Sparkling models with kickboard venting via a left hand appliance duct Air inlet vent A - Kickboard cutout Drill 4 pilot holes 12mm dia in corners Finish cutout using a Jigsaw and Kethole or Wall board saw B - Cabinet floor cutout... - Page 16 Alternative Ventilation Options When standard ventilation cannot be used, the following instructions are critical if there is insufficient cupboard air circulation. For low use applications, or when ventilation through a kickboard is not possible and the cupboard space temperature is near 35°C, or higher. An inlet vent (See Item B below) and door vent (See item D below) with silicon door buffers (See section 2.1), will need to be fitted.
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Page 17: Section 3 - Booster
It is intended to provide pre heating of water before it enters the Zenith HydroTap G4 boiling tank. The Booster is supplied as standard equipment with all 240 cup models. However, it may be later installed, as an accessory for the 160 cup models, to increase their delivery to 240 cups. -
Page 18: Specification
Booster Installation Installation Procedure Site requirements • Appliance must only be installed in a frost-free area. Never expose appliance to frost. • The Appliance is designed for wall mounted Installation and must to be installed with water connectors facing upwards. •... -
Page 19: Installation And Removal
The cold water inlet (blue) and hot water outlet (red) are marked on the rating plate. Connect the braided hoses from the ‘Bypass Out’ fitting on the Zenith HydroTap, to the water inlet of the booster unit (Marked Blue) and from the outlet of the booster unit (Marked Red) to the ‘Bypass IN’ fitting on the Zenith HydroTap unit. -
Page 20: Step 4 - Filter Softener (If Required) Section 4 - Filter Installation
Section 4 Filter / Softener Option As an optional accessory, an external filter / Softener may be fitted to reduce the incidence of scale build up in the hot tank. Mounting the filter head • Choose a suitable location, (cupboard back or side wall) within the reach of the braided hoses. -
Page 21: Step 5 - Fit The Co2 Gas Cylinder (Cs175 Model) Section 5 - Co2 Cylinder
Section 5 2.0 KG - CO Cylinder STORAGE WARNING: This cylinder must be installed in an open plan area or in an enclosed room, with a volume no less than 40m If more than 1 gas cylinder containing CO is present within the same location, the recommended ventilated area should be in proportion to the number of gas cylinders stored in that location. -
Page 22: Connect And Secure The Co2 Gas Cylinder
Regulator This gauge shows the pressure in the bottle This gauge shows the adjustable limit (2.7- 3.0 bar) and indicates when the bottle is empty. Initial required for the HydroTap to function correctly bottle pressure will be 35-40 bar. Green zone Relief valve NOTE:... -
Page 23: Step
Section 6 Undersink Unit Installation Hose fitting Install the mains water braided hoses to the undersink unit before locating the unit in place. Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened Note: Insulate the Blue and White tubes after trimming to length John Guest fittings (Insertion and removal) Be careful when cutting the poly tube so that there are no rough edges and that the tube is not distorted. -
Page 24: External Bypass Valve
Installation Note: Before you install a unit, determine whether a water softener or an external filter is required. xternal Bypass Valve (B160 and B240 models) The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. -
Page 25: B160 Installation
Installation Instructions Model B160 Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. MAINS MIXER BOILING POWER MIXER BYPASS VENT BYPASS CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Max. -
Page 26: B240 Installation
Installation Instructions Model B240 Booster Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. MAINS MIXER BOILING POWER MIXER BYPASS VENT BYPASS CORD Booster option Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm... -
Page 27: C125/175 Installation
Installation Instructions Model C125 & Model C175 Note: All silicon tubes CHILLED MAINS POWER must be cut to CORD OUTLET size. They must have a constant fall back to the unit. Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the undersink 1490 mm... -
Page 28: Cs175 Installation
Installation Instructions Model CS 175 HydroTap Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. CHILLED SPARKLING POWER MAINS OUTLET OUTLET CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the undersink unit close to the Celsius... -
Page 29: Section 7 - Commissioning
Section 7 Commissioning The Celsius is now ready to be commissioned. • Turn ON the water and check for any leaks. • Turn the power ON at the GPO and at the side of the undersink unit • If fitted, ensure the Booster is turned OFF. (The Booster is commissioned, later, at section 7.4) •... -
Page 30: Boiling Calibration (B160/240 Models)
Commissioning NOTE: For any subsequent fi lter changes or any operational procedures, please refer to the Celsius user guide, located inside the fi lter housing access door. Boiling Calibration (B160 and B240 Models) Boiling 03:01 PM, TUE 12, Feb 2013 Boiling Water •... -
Page 31: Trouble Shooting
Internal fault Call Zenith Service Call an electrician, a plumber, or Zenith on 0800 558055 for assistance, service, spare parts or enquiries. End of Life Disposal In order to help preserve our environment we ask that you dispose of this product correctly. Please contact your local city council for collection centre details. -
Page 32: Contact Details
WMKA00099 AS 3498 The terms “Zenith” and “Celsius” are registered trade marks of Zip Heaters (Aust) Pty Ltd. Zenith products described in this publication are manufactured under one or more of the following patents: AU675601, AU637412, AU635979, GB0422305, GB2065848, US4354049, US5103859, US5099825 and SA2006/08043.