Honeywell BENDIX/KING KTR 2280 System Installation Manual
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Honeywell BENDIX/KING KTR 2280 System Installation Manual

Honeywell BENDIX/KING KTR 2280 System Installation Manual

Multi-mode digital radio
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SYSTEM INSTALLATION
MANUAL (Preliminary)
KTR 2280
MULTI-MODE
DIGITAL RADIO (MMDR)
MANUAL NUMBER 006-10654-0000
Revision 0
AUGUST, 2006

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Summary of Contents for Honeywell BENDIX/KING KTR 2280

  • Page 1 SYSTEM INSTALLATION MANUAL (Preliminary) KTR 2280 MULTI-MODE DIGITAL RADIO (MMDR) MANUAL NUMBER 006-10654-0000 Revision 0 AUGUST, 2006...
  • Page 2 THIS DOCUMENT AND ALL INFORMATION AND EXPRESSION CONTAINED HEREIN ARE THE PROPERTY OF HONEYWELL INTERNATIONAL INC., ARE PROVIDED IN CONFIDENCE, AND MAY BE USED BY PERSONS REQUIRED BY 14 CFR 21.50 TO COMPLY WITH ANY OF THE TERMS OF THESE INSTRUCTIONS.
  • Page 3 Honeywell. 2. Rights In Materials - Honeywell retains all rights in these Materials and in any copies thereof that are not expressly granted to you, including all rights in patents, copyrights, trademarks, and trade secrets. No license to use any Honeywell trademarks or patents is granted under this License Agreement.
  • Page 4 New York without regard to the conflicts of laws provisions thereof. This license sets forth the entire agreement between you and Honeywell and may only be modified by a writing duly executed by the duly authorized representatives of the parties.
  • Page 5 KTR 2280 Preliminary H 08/17/06 REVISION HIGHLIGHTS KTR 2280 Preliminary H 08/17/06 Part Number Date Description 006-10654-0000 Aug/2006 Initial Release Rev. 0, Aug/2006 Page RH-1 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 6 KTR 2280 Preliminary H 08/17/06 REVISION HIGHLIGHTS Part Number Date Description Rev. 0, Aug/2006 Page RH-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 7: Table Of Contents

    2.3.5.1 KTR 2280 INTERCONNECTION AND CABLE HARNESS FABRICATION....2-6 2.3.5.2 PRIMARY POWER AND CIRCUIT BREAKER REQUIREMENTS ......2-7 2.3.5.3 CONNECTOR PIN FUNCTIONAL DESCRIPTIONS........... 2-8 2.3.5.4 CRIMP TOOL INFORMATION .................. 2-11 Rev. 0, Aug/2006 Page TOC-1 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 8 ADF DETAIL WINDOW ....................3-8 KTR 2280 OPERATION ....................3-8 3.3.1 VHF COM CONTROLS ..................... 3-10 3.3.1.1 DETAIL BUTTON ...................... 3-10 3.3.1.2 COM BUTTON......................3-10 Rev. 0, Aug/2006 Page TOC-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 9 3.3.2.7 DME DETAIL WINDOW SOFT KEYS ............... 3-12 3.3.3 ADF CONTROLS....................... 3-12 3.3.3.1 DETAIL BUTTON ...................... 3-12 3.3.3.2 ADF DETAIL WINDOW SOFT KEYS ................ 3-12 APPENDIX A ENVIRONMENTAL QUALIFICATION FORMS Rev. 0, Aug/2006 Page TOC-3 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 10 KTR 2280 Preliminary H 08/17/06 TABLE OF CONTENTS Rev. 0, Aug/2006 Page TOC-4 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 11 FIGURE 3-11 KMC 2210 PFD CONTROLLER..............3-8 FIGURE 3-12 KDU 1080 DISPLAY UNIT BEZEL SOFT KEYS.......... 3-9 FIGURE 3-13 KMC 2220 MF CONTROLLER..............3-9 Rev. 0, Aug/2006 Page LOF-1 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 12 KTR 2280 Preliminary H 08/17/06 LIST OF FIGURES Rev. 0, Aug/2006 Page LOF-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 13 KA 44B PIN FUNCTION LIST ..............2-10 TABLE 2-4 SIZE 22 HIGH DENSITY D-SUB CONTACT TOOLS ........ 2-11 TABLE 2-5 INSPECTION/CHECK PROCEDURE ............2-29 Rev. 0, Aug/2006 Page LOT-1 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 14 KTR 2280 Preliminary H 08/17/06 LIST OF TABLES Rev. 0, Aug/2006 Page LOT-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 15: General Information

    1.1 INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical characteristics of the Honeywell KTR 2280 Multi-Mode Digital Radio (MMDR). Installation and check out procedures are also included. Information relative to the maintenance, alignment, and procurement of the replacement parts may be found in the KTR 2280 Maintenance/Overhaul Manual, P/N 006-15654-XXXX.

  • Page 16: Technical Characteristics

    RECEIVE (MAXIMUM): 27.5 V @ 1.02A TRANSMIT (NOMINAL): 27.5 V @ 4.33A TRANSMIT (MAXIMUM): 27.5 V @ 6.11A TABLE 1-1 KXP 2290 TECHNICAL CHARACTERISTICS Rev. 0, Aug/2006 Page 1-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 17: Ka 44B Adf Antenna Technical Characteristics

    PANEL MOUNT PLUG 1.00 J501 148-05199-0003 FAN 25X25X15MM, 4.06CFM, 55MM TEF WIRE, WITH CONN 1.00 001-01299-0000 INSTRUCTION FOR HARNESS ASSEMBLY PARTS 030-03296-0000 HI DENSITY SUBD44P 1.00 Rev. 0, Aug/2006 Page 1-3 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 18 BAR CLAMP ASSEMBLY KMC 2220 047-11178-0002 BACKSHELL BAR CLAMP MED 1.00 076-03190-0001 SCREW PHP 4-40 X 7/16 SPECIAL 2.00 187-01943-0002 BACKSHELL GASKET MEDIUM 1.00 Rev. 0, Aug/2006 Page 1-4 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 19: Accessories Required, But Not Supplied

    KA 44B P/N 071-1234-01 includes a grounding ring. KA 44B P/N 071-1234-02 has no mounting plate and has the QE adjust accessible ver- tically. Rev. 0, Aug/2006 Page 1-5 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 20: Licensing Requirements

    Renewal of Aircraft Station License) can be obtained from the nearest FCC Field Office. This equipment has been type accepted by the FCC and entered on their list of type accepted equipment as Honeywell KTR 2280 and must be identified as Honeywell KTR 2280 on FCC Form 605, Aircraft Radio Station License Application.

  • Page 21: Wires/Coax Cables

    THE ANTENNA AND ANY LOCATION WHERE A PERSON MAY BE PERMANENTLY SEATED IN THE AIRCRAFT. LESSER SEPARATION IS ACCEPTABLE IN AN AIRCRAFT WHERE METAL SKIN SHIELDS THE OCCUPANTS FROM THE ANTENNA. Rev. 0, Aug/2006 Page 1-7 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 22 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 1-8 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 23: Installation

    The following paragraphs contain information pertaining to the initial installation of the KTR 2280 MMDR, including instructions concerning the location and mounting of the supporting antenna(s). Rev. 0, Aug/2006 Page 2-1 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 24: Mounting Tray Location(S)

    Where practical, plan the antenna location(s) to keep cable lengths as short as possible and avoid sharp bends in the cable to minimize the VSWR. Rev. 0, Aug/2006 Page 2-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 25: Ktr 2280 Mechanical Installation

    Rev. 0, Aug/2006 Page 2-3 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 26: Navigation Antennas

    On dual VOR/ILS installations, it is recommended that a splitter be used to divide signals from a single VOR/LOC antenna into two or more receivers. Use double shielded cables to reduce interference to the receivers. Rev. 0, Aug/2006 Page 2-4 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 27: Ka 44B Adf Antenna

    It is imperative that the doubler plate make a good ground plane contact with the inside of the aircraft skin. Rev. 0, Aug/2006 Page 2-5 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 28: Electrical Installation

    The length of the wires to parallel pins should be approximately the same length, so that the best distribution of current can be effected. Honeywell recommends that all wires, including spares, as provided with the interconnect definition information be included in the fabrication of the wiring harness.

  • Page 29: Primary Power And Circuit Breaker Requirements

    Power connections, wire sizes, and circuit breaker requirements may be found in the APEX system installation manual and/or engineering bulletin (EB) for a specific installation. Rev. 0, Aug/2006 Page 2-7 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 30: Connector Pin Functional Descriptions

    A429 Out1 B ADF MOD/0 OUT A429 Out2 A Unit Pos Parity A429 IN1 A N.A. Spare A429 IN2 A TABLE 2-1 J1 PIN FUNCTION LIST Rev. 0, Aug/2006 Page 2-8 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 31: Table 2-2 Antenna Connectors And Descriptions

    TABLE 2-1 J1 PIN FUNCTION LIST Connector Description J101 COM RF J102 ADF RF IN J103 NAV RF IN J104 Glideslope RF IN TABLE 2-2 ANTENNA CONNECTORS AND DESCRIPTIONS Rev. 0, Aug/2006 Page 2-9 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 32: Figure 2-2 Ka 44/44B Pin Location Diagram

    RF INPUT 32Hz +/-90 DEG. 32Hz 0 DEG. NO CONNECTION GROUND CENTER SHIELD GND OUTER SHIELD GND TABLE 2-3 KA 44B PIN FUNCTION LIST Rev. 0, Aug/2006 Page 2-10 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 33: Crimp Tool Information

    423 N. Campbell Ave P.O. Box 8247, Springfield, MO 65801 Tel: 800-641-4054 * Fax: 417-866-4115 * Email: info@connectpositronics.com TABLE 2-4 SIZE 22 HIGH DENSITY D-SUB CONTACT TOOLS Rev. 0, Aug/2006 Page 2-11 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 34 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-12 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 35: Figure 2-3 Ktr 2280 Installation Drawing

    KTR 2280 Preliminary H 08/17/06 FIGURE 2-3 KTR 2280 INSTALLATION DRAWING (Dwg. 155-06081-0000 Rev. B, Sheet 1 of 4) Rev. 0, Aug/2006 Page 2-13 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 36 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-14 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 37 KTR 2280 Preliminary H 08/17/06 FIGURE 2-3 KTR 2280 INSTALLATION DRAWING (Dwg. 155-06081-0000 Rev. B, Sheet 2 of 4) Rev. 0, Aug/2006 Page 2-15 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 38 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-16 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 39 KTR 2280 Preliminary H 08/17/06 FIGURE 2-3 KTR 2280 INSTALLATION DRAWING (Dwg. 155-06081-0000 Rev. B, Sheet 3 of 4) Rev. 0, Aug/2006 Page 2-17 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 40 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-18 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 41 KTR 2280 Preliminary H 08/17/06 FIGURE 2-3 KTR 2280 INSTALLATION DRAWING (Dwg. 155-06081-0000 Rev. B, Sheet 4 of 4) Rev. 0, Aug/2006 Page 2-19 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 42 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-20 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 43: Figure 2-4 Ktr 2280 Bar Clamp Assembly Drawing

    KTR 2280 Preliminary H 08/17/06 FIGURE 2-4 KTR 2280 BAR CLAMP ASSEMBLY DRAWING (300-10452-0000, Rev. -) Rev. 0, Aug/2006 Page 2-21 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 44 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-22 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 45: Figure 2-5 Ka 44B Outline And Mounting Drawing (-0000)

    KTR 2280 Preliminary H 08/17/06 FIGURE 2-5 KA 44B OUTLINE AND MOUNTING DRAWING (-0000) (Dwg No 155-05334-0000 R-9) Rev. 0, Aug/2006 Page 2-23 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 46 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-24 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 47: Figure 2-6 Ka 44B Outline And Mounting Drawing (-0010)

    KTR 2280 Preliminary H 08/17/06 FIGURE 2-6 KA 44B OUTLINE AND MOUNTING DRAWING (-0010) (Dwg No 155-05334-0010 R-AA) Rev. 0, Aug/2006 Page 2-25 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 48 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-26 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 49: Figure 2-7 Ka 44B Antenna Cable Assembly (-0020)

    KTR 2280 Preliminary H 08/17/06 FIGURE 2-7 KA 44B ANTENNA CABLE ASSEMBLY (-0020) (Dwg No 300-02586-0020 R-E) Rev. 0, Aug/2006 Page 2-27 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 50 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page 2-28 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 51: Post-Installation Checks

    Rev. 0, Aug/2006 Page 2-29 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 52: Post-Installation Checkout/Operation

    COM receiver sensitivity by increasing the squelch threshold. If possible, verify the communications capability on both the high and low end of the VHF COM band. Rev. 0, Aug/2006 Page 2-30 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 53 45 degrees. Note the indicated relative bearing and the amount of error. Continue to turn the aircraft, stopping ar each 45 degree point and noting the relative bearing error. Rev. 0, Aug/2006 Page 2-31 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 54 BFO tone is present in the receiver audio (if a keyed CW station is used the tone heard will be the coded identifier). Rev. 0, Aug/2006 Page 2-32 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 55: Operation

    (COM) tuning sub-window(s) are the first line(s) of the displayed radios, then the VHF Navigation (NAV) sub-window(s) and the Automatic Direction Finder (ADF) sub-window(s). Rev. 0, Aug/2006 Page 3-1 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 56: Vhf Com Tuning Sub-Window

    FIGURE 3-2 VHF COM TUNING SUB-WINDOW 3.2.1.1 ACTIVE FREQUENCY The active COM frequency is displayed on the left side of the VHF COM tuning sub-window. Rev. 0, Aug/2006 Page 3-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 57: Volume Control Indication/Scale

    The STUCK MIC annunciator will be shown in amber in the VHF COM sub-window between the squelch inhibit annunciation and the receive/transmit annunciator when the VHF COM detects a stuck microphone. FIGURE 3-3 STUCK MICROPHONE ANNUNCIATION Rev. 0, Aug/2006 Page 3-3 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 58: Com Detail Window

    The Pilot and Copilot VHF NAV functions and display locations are as shown in the following examples of the VHF NAV tuning sub-window. FIGURE 3-5 VHF NAV TUNING SUB-WINDOW Rev. 0, Aug/2006 Page 3-4 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 59: Active Frequency

    VHF NAV detail window. The bearing display will be shown as either BRG XXX° or RAD XXX°, depending on the operator's selection. FIGURE 3-6 VHF NAV BEARING DISPLAY Rev. 0, Aug/2006 Page 3-5 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 60: Nav Detail Window

    DME button is pressed on the PFD Controller or by selecting the "Go To DME Detail" soft key on the NAV detail window. FIGURE 3-8 DME DETAIL WINDOW Rev. 0, Aug/2006 Page 3-6 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 61: Adf Tuning Sub-Window

    3.2.6.4 ADF MODE This shows the function of the soft key on the PFD bezel next to the identifier. The choices are ADF, ANT, or BFO. Rev. 0, Aug/2006 Page 3-7 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 62: Adf Detail Window

    The VHF COM, VHF NAV, and ADF can be operated using the Display Bezel Soft Keys, the PFD Controller, or the MF Controller. FIGURE 3-11 KMC 2210 PFD CONTROLLER Rev. 0, Aug/2006 Page 3-8 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 63: Figure 3-12 Kdu 1080 Display Unit Bezel Soft Keys

    KTR 2280 Preliminary H 08/17/06 FIGURE 3-12 KDU 1080 DISPLAY UNIT BEZEL SOFT KEYS FIGURE 3-13 KMC 2220 MF CONTROLLER Rev. 0, Aug/2006 Page 3-9 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 64: Vhf Com Controls

    Depressing the button on the MF Controller initiates the frequency swap for the radio that has the cursor focus. Soft keys are also selectable from the MFC using the Joystick control followed by the ENT key. Rev. 0, Aug/2006 Page 3-10 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 65: Vhf Nav Controls

    Depressing the button on the MF Controller initiates the frequency swap for the radio that has the cursor focus. Soft keys are also selectable from the MFC using the Joystick control followed by the ENT key. Rev. 0, Aug/2006 Page 3-11 ©Honeywell International Inc. Do not print without express permission of Honeywell...

  • Page 66: Vol/Sq/Id Knob

    The soft keys control the ADF mode (ADF, ANT, or BFO). Pressing the FREQ SWAP button on the PFD or MF Controller while on the ADF detail page also changes the ADF modes. Rev. 0, Aug/2006 Page 3-12 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 67 KTR 2280 Preliminary H 08/17/06 APPENDIX A ENVIRONMENTAL QUALIFICATION FORMS INCLUDING SUPPLEMENTAL ENVIRONMENTAL PERFORMANCE INFORMATION Rev. 0, Aug/2006 Page A-1 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 68 KTR 2280 Preliminary H 08/17/06 This Page Intentionally Left Blank Rev. 0, Aug/2006 Page A-2 ©Honeywell International Inc. Do not print without express permission of Honeywell...
  • Page 72 This Page Intentionally Left Blank...
  • Page 73 A KA 44B production test sample was subjected to Category 2A as defined in the test environment called out in RTCA DO-160D Section 23. The KA 44B passed all requirements. Other DO-160D based test data has been collected and is available on request from Honeywell.
  • Page 74 This Page Intentionally Left Blank...

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