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Related Manuals for Honeywell ISM BAND XYR 5000 LINE
Summary of Contents for Honeywell ISM BAND XYR 5000 LINE
- Page 1 Base Radio User Guide 900 MHz ISM Band XYR 5000 Line 34-XY-25-05 Rev. 4 08/06...
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Page 3: Base Radio
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice. - Page 4 34-XY-25-05 Rev. 2 34-XY-25-05 Rev. 3 34-XY-25-05 Rev. 4 The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and control Honeywell Organization Corporate Industrial Measurement and Control International Field Instruments Technical Assistance Center Contact us by telephone at the numbers listed below.
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Page 5: Table Of Contents
Table of Contents TABLE OF CONTENTS... V TABLE OF FIGURES... VII INTRODUCTION... 1 QUICK START... 3 INSTALLATION... 5 3.1.1 Base Radio Positioning ... 5 3.2.1 Electrical Specifications ... 7 3.2.2 Wiring Power to the Base Radio ... 9 3.2.3 Wiring RS-485 to the Base Radio ... 9 3.2.4 Wiring the RS-485/232 Converter to the Base Radio ... - Page 6 6.3.6 Command 43- Read Device ID ... 29 6.4.1 Base Radio Device Type Registers ... 30 6.4.2 Base Radio Device Status Registers ... 30 6.4.3 Base Radio On/Offline Transmitter Registers... 30 RANSMITTER 6.5.1 Device ID Mapping Mode... 31 6.5.2 Register Mapping Mode ... 31 6.5.3 Transmitter Device Type Holding Registers ...
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Page 7: Table Of Figures
Table of Figures Figure 2-1 Overall Wiring Schematic... 3 Figure 3-1 General Layout... 6 Figure 3-2 Overall Wiring Schematic... 8 Figure 3-3 Terminal Block Labels... 8 Figure 3-4 Wiring Power to the Base Radio ... 9 Figure 3-5 Wiring RS-485 to the Base Radio ... 10 Figure 3-6 Base Radio to RS-232 Converter Wiring Diagram ... -
Page 8: Introduction
About the Device The Honeywell Base Radio is a reliable Radio Frequency (RF) transceiver with a variety of available outputs contained in an explosion proof housing useable in many hazardous and hard-to-reach areas. The time and expense of running wires often makes it difficult to... -
Page 9: Unpacking
You can use this device for long-term monitoring in remote locations, for short-term data gathering on process conditions, or to quickly test the economic viability of a new installation. The purpose of this guide is to help you install, configure and maintain your Honeywell Base Radio. Unpacking Remove the Packing List and check off the actual equipment received. -
Page 10: Quick Start
Quick Start This section summarizes what must be done in order to get the device installed, configured and in operation quickly. Additional detailed information is found throughout this guide. Steps 1-3 refer to the following diagram: Wire 24VDC power to the Base Radio using the power terminals on either the WMT or the Modbus connection. -
Page 11: Base Radio
The Base Radio RF settings should be configured as follows: • Set the RF Channel to any available RF CHAN that matches the one used by the Transmitters you wish to communicate with (other than RF OFF). • Set the Baud Rate to 76.8 K or to the Baud Rate used by the Transmitters with which you wish to communicate. -
Page 12: Installation
The Honeywell Base Radio is a rugged device, which provides optimal performance when installed with careful consideration. Installation practices greatly affect the life that you can expect from your Honeywell Base Radio. The main considerations for installation are covered below. -
Page 13: Figure 3-1 General Layout
Remember, the approximate line of sight range between a Transmitter and Base Radio is determined by the Baud Rate as listed below: • 76.8K -76.8 Kbaud, Range of 500 to 750 ft • 19.2K - 19.2 Kbaud, Range of 2,000 to 2,500 ft •... -
Page 14: Electrical Installation
Electrical Installation In this section wiring instructions are discussed for the various setup capabilities of the Base Radio. The subsections are as follows: 3.2.1 Electrical Specifications 3.2.2: Wiring Power to the Base Radio 3.2.3 Wiring RS-485 to the Base Radio 3.2.4 Wiring the RS-485/232 Converter to the Base Radio 3.2.5 Wiring the RS-485/USB Converter to the Base Radio 3.2.6 Daisy-Chaining Multiple Base Radios to Single RS-485/Power... -
Page 15: Figure 3-2 Overall Wiring Schematic
Figure 3-2 Overall Wiring Schematic Warning! Explosions may result in death or serious injury. Do not remove the instrument cover in explosive atmospheres when power and/or communications are on. To begin the electrical installation first remove the explosion proof housing cover from the Base Radio, if you have not already done so. -
Page 16: Wiring Power To The Base Radio
3.2.2 Wiring Power to the Base Radio The Honeywell Base Radio is designed to use a 24 VDC power supply at a minimum of 0.5 Amps. Honeywell offers a DIN rail mountable 100-240VAC 50/60Hz to 24VDC transformer for this purpose, AIC #. For more information, contact your Honeywell Representative. -
Page 17: Wiring The Rs-485/232 Converter To The Base Radio
3.2.4 Wiring the RS-485/232 Converter to the Base Radio Honeywell offers an optically isolated, surge protected, DIN Rail mountable RS-485/232 converter, AIC #. Because there are many RS-485/232 Converters available, please see your converter’s instruction manual for details as this section will only discuss the wiring of the B&B 485LDRC9 converter. -
Page 18: Wiring The Rs-485/Usb Converter To The Base Radio
Note The RS-485 cable should NOT be connected to the RS-485/USB converter before the converter drivers have been installed. Honeywell also offers a non-optically isolated RS-485 to USB converter. The USB Converter provides easy connectivity between the PC and standard communication ports, not requiring PC reconfiguration, assignment of IRQs, or jumper settings. -
Page 19: Daisy-Chaining Multiple Base Radios To Single Rs-485/Power
Once Windows™ has detected the USB device, click NEXT. Now connect the RS-485 cable to the converter’s DB-9 terminal. Click START, SETTINGS, CONTROL PANEL, then select SYSTEM, and click on DEVICE MANAGER. Verify that the converter is listed in COM PORTS as “USB to Serial Adapter”. -
Page 20: Figure 3-7 Daisy-Chaining Power To Multiple Base Radios
3.2.6.1 Daisy-Chaining Power to Multiple Base Radios A consideration when daisy-chaining power to multiple Base Radios is the power draw at power supply. Each Base Radio will typically draw 200mA @ 24VDC. This means a single Base Radio will draw a typical average power of 4.2W. If using the supplied DIN rail mounted 15W power, it is suggested that no more than three Base Radios be tied parallel to this supply. -
Page 21: Terminating Communications Wiring To The Base Radio
Figure 3-8 Daisy-Chaining RS-485 to Multiple Base Radios 3.2.7 Terminating Communications Wiring to the Base Radio RS-485 is capable of maintaining communications over a maximum distance of 4000 feet. In most (and we recommend all) situations the unit that comprises an “end” of an RS-485 network should be terminated by a resistor wired across the A and B wires. -
Page 22: Grounding The Base Radio
(recommended in section 3.2.1) the value of the resistor should be a 120 Ohm ¼ watt resistor. To terminate a Base Radio, place one end of the resistor in the open terminal block’s B slot and place the other end of the resistor in the open terminal block’s A slot. Doing so will place the resistor across the A and B wires, as needed. -
Page 23: General Configuration
General Configuration This section discusses the generalities around configuring the Base Radio via the NEXT and ENTER buttons. The subsections are as follows: 4.1: Base Radio Displayed Messages 4.1.1: The Read Only Sequence 4.2: Overall Configuration Menu Map 4.3: Setting the User Password Base Radio Displayed Messages The Base Radio should be on if power is being supplied (See Section 3.2: Electrical Installation). -
Page 24: Overall Configuration Menu Map
Overall Configuration Menu Map A complete Base Radio Menu Map is shown in Appendix B. Below is an overall view of the configuration menu to aid the user in setting up the Base Radio for proper operation. Figure 4-2 The Read Only Sequence Figure 4-3 Overall Configuration Menu Map... -
Page 25: Setting The User Password
The password is a four-digit password. The factory default is 0000. If you wish to select a different password, follow the Base Radio Menu Map shown in Figure 4.5 to change it. If you forget your password you must call your Honeywell Sales Representative to have it reset. -
Page 26: Configuring The Rf Communications
Once you are in the RF Channel menu, you can increment it by pressing the NEXT button. When selecting the RF Channel, do not choose an RF Channel that is currently being used by other Honeywell Wireless Systems as this can cause communication problems. -
Page 27: Rf Baud Rate Selection
RF Baud Rate Selection The RF Baud Rate refers to the speed at which the Base Radio and Transmitters communicate. There are three selectable settings with the quickest update times and longest communication ranges listed below: • 4.8K — Rate of 4.8 Kbaud (Update every 20 seconds) —... -
Page 28: High Rf Id Setting
High RF ID Setting The Base Radio uses this parameter along with the RF CHAN and BAUD RT parameters to set up communication with Transmitters. This setting should be a number between 1 and 100 corresponding to the Transmitter with the highest RFID on the system. Any Transmitter with an RFID set above the HI RFID setting will not communicate with the Base Radio. -
Page 29: Configuring The Modbus Communications
Configuring the Modbus Communications The subsections are as follows: 6.1: Base Radio Setup 6.1.1: Modbus Baud Rate Setting 6.1.2: Modbus Device ID Setting 6.1.3: Modbus Parity Setting 6.1.4: Modbus Mapping Mode Setting 6.2: Modbus Communication Protocol 6.3: Modbus Commands 6.3.1: Command 03-Read Holding Registers 6.3.1.1: Base Radio Holding Registers 6.3.1.1.1: Base Radio Device Type Holding Registers 6.3.1.1.2: Base Radio Device Status Holding Registers... -
Page 30: Modbus Device Id Setting
distance. If you encounter communication problems between the Base Radio and server computer or existing system, try a slower baud rate setting. Once you have determined the Modbus Baud Rate you wish to use, follow the Base Radio menu map shown in Figure 6-1 to configure the Baud Rate. The factory default is 19.2 K. -
Page 31: Figure 6-2 Menu Map To Modbus Device Id Setting
• Base Radio with Modbus device ID 001 ⇒ Transmitter with RF ID 1 is found at Modbus device ID 002 ⇒ Transmitter with RF ID 2 is found at Modbus device ID 003 ⇒ Transmitter with RF ID 3 is found at Modbus device ID 004 •... -
Page 32: Modbus Parity Setting
6.1.3 Modbus Parity Setting The Modbus Parity distinguishes which type of parity is used to validate each packet of information on the RS-485 Network. The type of parity required is usually indicated by the user’s PLC. Selecting EVEN or ODD parity will automatically include one STOP bit per frame. Selecting a parity of NONE will automatically include two STOP bits as per the Modbus communications specification. -
Page 33: Modbus Communication Protocol
Follow the Base Radio menu map, shown in Figure 6-4, to configure the mapping mode. The factory default is the Device ID mode. Figure 6-4 Menu Map to Modbus Mapping Mode Setting Modbus Communication Protocol The Base Radio connects to the Host (Master) system using Modbus over a serial RS- 485 line. -
Page 34: Modbus Commands
device ID. The Base Radio uses register addresses 1 through 10 with each subsequent group of 10 registers used by a Transmitter. The RF online/offline status of a Transmitter can be determined through a number of different sources. In the Base Radio holding registers, a count of the current number of online Transmitters can be found at address 00004. -
Page 35: Command 11- Get Com Event Counter
Subfunction Code Note that identical information is returned for any device ID that the Base Radio has control of (i.e. including Transmitters mapped to virtual device IDs when operating in the device ID mapping mode (See Section 6.2). 6.3.3 Command 11- Get Com Event Counter This command returns a two-byte status word and the device’s event counter. -
Page 36: Command 43- Read Device Id
6.3.6 Command 43- Read Device ID This command returns identification information relating to the device. The conformity level of this command is level 01, basic identification (stream access only). As with most of the other diagnostic commands, identical information is returned for any device ID that the Base Radio is controlling (including Transmitters mapped to virtual device IDs when operating in the device ID mapping mode). -
Page 37: Base Radio Device Type Registers
10007 10008 10009 10010 10011 6.4.1 Base Radio Device Type Registers The Base Radio Device Type value is 255. This is the only possible value for the Device Type holding registers for a Base Radio. Note that the register is a 16-bit unsigned int for Base Radios. -
Page 38: Transmitter Holding Registers
total from the subtraction and subtract the next largest number possible and so on until the result is zero. Each value that was used in the subtraction indicates that the Transmitter is online. For example: The On/Offline Status holding register contains the value 15. In this case the largest value we can subtract is 8, which leaves a result of 7. -
Page 39: Transmitter Device Type Holding Registers
00005 + (RF ID * 10) 00006 + (RF ID * 10) 00007 + (RF ID * 10) 00008 + (RF ID * 10) 00009 + (RF ID * 10) 00010 + (RF ID * 10) Note If you have purchased any Wireless Differential Pressure Transmitters, please see the User Guide for specific Modbus holding register differences from those listed in the following sections. -
Page 40: Transmitter Device Status Registers
6.5.4 Transmitter Device Status Registers The following are the values for the Device Status holding registers. These registers are bit field registers represented as a 32-bit floating point values for Transmitters. Value Transmitter Device Status Transmitter Online Low Battery Condition ►... -
Page 41: Technical Specifications
Technical Specifications Power Characteristics • 10VDC-30VDC, 24 VDC @ 200mA typical RF Characteristics • 902 MHz – 928 MHz Frequency Hopping Spread Spectrum (FHSS), FCC certified ISM license-free band • Up to 3000’ range to Transmitters with clear line of sight; 500’ to 1000’ range with obstructions •... -
Page 42: Figure 7-1 Overall Base Radio Dimensions
Figure 7-1 Overall Base Radio Dimensions... -
Page 43: Appendix Anavigating The Menus
Appendix A Navigating the Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display (LCD) screen is all that is needed to navigate the respective menus. Pressing both of these buttons for one second will turn the unit on. -
Page 44: Appendix Bbase Radio Menu Map
Appendix B Base Radio Menu Map Figure A- 1 Base Radio Menu Map... -
Page 45: Appendix Cmodbus Register Definitions
Appendix C /* Temperature Units */ DegC /* Degrees Celcius */ DegF /* Degrees Fahrenheit */ DegR /* Degrees Rankine */ DegK /* Kelvin */ /* Pressure Units */ InH2OAt68F /* inches of water at 68 degF */ InHgAt0C /* inches of mercury at 0 degC */ FtH2OAt68F /* feet of water at 68 degF */ MMH2OAt68F... - Page 46 /* Velocity Units */ FtPerSec /* feet per second */ MetersPerSec /* meters per second */ InPerSec 114, /* inches per second */ InPerMin 115, /* inches per minute */ FtPerMin 116, /* feet per minute */ MetersPerHr 120, /* meters per hour */ /* Volume Units */ Gallons /* gallons */...
- Page 47 KGPerCuMeter /* kilograms per cubic meter */ PoundsPerGal /* pounds per gallon */ PoundsPerCuFt /* pounds per cubic foot */ GramsPerML /* grams per milliliter */ KGPerLiter /* kilograms per liter */ GramsPerLiter /* grams per liter */ PoundsPerCuIn /* pounds per cubic inch */ ShTonPerCuYard /* short tons per cubic yard */ DegTwad...
- Page 48 /* Angle Units */ 143, /* degrees */ 144, /* radians */ /* Conductance Units */ MicroSiemens /* micro siemens */ MilliSiemensPerCM= /* milli siemens per centimeter */ MicroSiemensPerCM= /* micro siemens per centimeter */ /* Volume per Volume Units */ VolumePercent 149, /* volume percent */...
- Page 49 *16986* Honeywell Industrial Measurement and Control 2500 W. Union Hills Drive Phoenix, AZ 85027...