Honeywell XYR 5000 Series User Manual
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Honeywell XYR 5000 Series User Manual

Honeywell XYR 5000 Series User Manual

Wireless base radio
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Wireless Base Radio
User Manual
XYR 5000 Line
34-XY-25-05
Rev. 3
11/04

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Summary of Contents for Honeywell XYR 5000 Series

  • Page 1 Wireless Base Radio User Manual XYR 5000 Line 34-XY-25-05 Rev. 3 11/04...
  • Page 3 2500 West Union Hills Drive In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 4 Rev. 3 09/04 Added Daisy-Chaining and USB 232 Converter Information. Contacts World Wide Web The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and control customers Honeywell Organization WWW Address (URL/e-mail) Corporate http://www.honeywell.com Industrial Measurement and Control http://content.honeywell.com/imc/...

  • Page 5: Table Of Contents

    Honeywell Industrial Wireless Wireless Base Radio Table of Contents Section 1: Introduction __________________________________1 1.1: Using This Manual 1.2: About the Device 1.3: Unpacking 1.4: Software Compatibility Section 2: In a Hurry? __________________________________3 Section 3: Installation ___________________________________4 3.1: Mechanical Installation 3.1.1: Base Radio Positioning 3.1.2: Base Radio Mounting...
  • Page 6 Honeywell Industrial Wireless Wireless Base Radio Table of Figures 3.1: General Layout ....................4 3.2: Overall Wiring Schematic ................. 5 3.3: Terminal Block Labels ..................5 3.4: Wiring Power to the Base Radio ............... 6 3.5: Wiring RS-485 to the Base Radio ..............6 3.6: Base Radio to RS-232 Converter Wiring Diagram...........

  • Page 7: Section 1: Introduction

    Section 1: Introduction This manual is designed to assist in installing, operating, and maintaining 1.1: USING THIS MANUAL Honeywell Model WBR Base Radios. The manual is broken into sections as follows: Section 2: In a Hurry? This section summarizes what must be done in order to get the device in- stalled, configured and in operation quickly.

  • Page 8: About The Device

    Honeywell Industrial Wireless Wireless Base Radio The Honeywell Wireless Base Radio is a reliable Radio Frequency (RF) 1.2: ABOUT THE DEVICE transceiver with a variety of available outputs, contained in an explosion proof housing useable in many hazardous and hard-to-reach areas. The...

  • Page 9: Section 2: In A Hurry

    Honeywell Industrial Wireless Wireless Base Radio Section 2: In a Hurry? This section summarizes what must be done in order to get the device in- stalled, configured and in operation quickly. However, it does not provide detailed or how-to information to perform the tasks outlined.

  • Page 10: Section 3: Installation

    3.1.1: Base Radio Positioning 3.1.2: Base Radio Mounting The Honeywell Wireless Base Radio is a rugged device, but it will give much better service if installed with careful consideration as noted in this manual. It may be utilized in any service so long as care is exercised to prevent exposing the sensing elements to excess stress or temperature.

  • Page 11: Electrical Installation

    Honeywell Industrial Wireless Wireless Base Radio In this section wiring instructions are discussed for the various setup capa- 3.2: Electrical Installation bilities of the Base Radio. The subsections are as follows: 3.2.1: Electrical Specifications 3.2.2: Wiring Power to the Base Radio 3.2.3: Wiring RS-485 to the Base Radio...

  • Page 12: 2: Wiring Power To The Base Radio

    Honeywell Industrial Wireless Wireless Base Radio 3.2.2: Wiring Power to the Base The Honeywell Base Radio is designed to use a 24 VDC power supply at a minimum of 0.5 Amps. Honeywell offers 110VAC/120VAC-15W DIN Radio rail mounted 24VDC converter for this purpose. For more information contact your Honeywell Representative.

  • Page 13: 5: Wiring The Rs-485/Usb Converter To The Base Radio

    Wireless Management Toolkit’s Honeywell Server to look at the correct COM PORT for incoming information. 11. To specify this COM PORT, start the Honeywell Server and Right- Click on the RF Server Icon (see Wireless Management Toolkit User’s Manual Section 4 for more details).

  • Page 14: 6: Daisy-Chaining Multiple Base Radios To Single Rs-485/Power

    Honeywell Industrial Wireless Wireless Base Radio 3.2.6: Daisy-Chaining Multiple Two or more Base Radios may be placed on a single RS-485 communica- tion line, an a single power supply line (provided the power supply and Base Radios to Single RS-485/ wiring can handle the load).

  • Page 15: 7: Terminating The Base Radio

    Honeywell Industrial Wireless Wireless Base Radio Section 3: Installation 3.2.7: Terminating the Base Radio RS-485 is capable of maintaining communications over a maximum dis- tance of 4000 feet. In most (and we recommend all) situations the unit that comprises an “end” of an RS-485 network should be terminated by a resis- tor wired across the A and B wires.

  • Page 16: Section 4: General Configuration

    Honeywell Industrial Wireless Wireless Base Radio Section 4: General Configuration This section discusses the generalities around configuring the Base Radio via the next and enter buttons. The subsections are as follows: 4.1: Base Radio Displayed Messages 4.1.1: The Read-Only Sequence 4.2: The Overall Configuration Menu Map...

  • Page 17: Overall Configuration Menu Map

    Base Radio Menu Map shown in Figure 4.5 to change it. If you forget your password you must call your Honeywell Sales Repre- sentative to have it reset. Figure 4.5: Menu Map to Password Setting Rev.

  • Page 18: Section 5: Configuring The Rf Communications

    Once you are in the RF Channel menu, you can increment it by pressing the NEXT button. When selecting this value, do not choose an RF Chan- nel that is currently being used by other Honeywell Wireless Networks as this can cause communication problems.

  • Page 19: Section 6: Configuring The Modbus Communications

    Honeywell Industrial Wireless Wireless Base Radio Section 6: Configuring the Modbus Communications This section applies to the configuration of the Base Radio for Modbus communication with a PLC/DCS. The subsections are as follows: 6.1: Base Radio Setup 6.1.1: Modbus Baud Rate Setting 6.1.2: Modbus Device ID Setting...

  • Page 20: Menu Map To Modbus Device Id Setting

    Honeywell Industrial Wireless Wireless Base Radio 6.1.2: Modbus Device ID Setting The Modbus Device ID allows a PLC or DCS to find the proper Base Ra- dio on a RS-485 Network. Because Modus needs a device ID for each Transmitter, they have been...

  • Page 21: 2: Modbus Device Id

    Honeywell Industrial Wireless Wireless Base Radio 6.1.3: Modbus Parity Setting The Modbus Parity distinguishes which type of parity is used to validate each packet of information on the RS-485 Network. The type of parity required is usually indicated by the user’s PLC.

  • Page 22: Modbus Communication Protocol

    Honeywell Industrial Wireless Wireless Base Radio The Base Radio connects to the Host (Master) system using Modbus over 6.2: Modbus Communication a serial RS-485 line. The Base Radio supports Modbus RTU transmission Protocol mode at baud rates of 9600, 19200, 38400, 57600, or 115200 baud with even, odd, or no parity and 8 data bits.

  • Page 23: Modbus Commands

    Honeywell Industrial Wireless Wireless Base Radio The Base Radio responds to six Modbus commands including the Read 6.3: Modbus Commands Holding Registers (03), Diagnostic (08), Get Com Event Count (11), Get Com Event Log (12), Report Slave ID (17), and Read Device Identifica- tion (43).
  • Page 24 Honeywell Industrial Wireless Wireless Base Radio 6.3.1.1.3: Base Radio On/Offline On the left are the values for the Online/Offline Status of Transmitters 1- 16 holding register in the Base Radio. The other online/offline status Transmitter Registers holding registers hold the status of the remaining Transmitters with RF IDs 17 through 50.
  • Page 25 Honeywell Industrial Wireless Wireless Base Radio 6.3.1.2.1: Transmitter Device Type The following are possible values for the Device Type holding registers. Registers Note that the register is a 32-bit floating point value for Transmitters. Value Device Type 0 Acoustic Monitor Transmitter...

  • Page 26: 2: Command 08-Diagnostic

    Honeywell Industrial Wireless Wireless Base Radio 6.3.2: Command 08- Diagnostic This command provides a number of tests for checking the communica- tions between the Base Radio and the Host master device. Sub-function Code Transmitter Device Status 0 Return Query Data...

  • Page 27: 4: Command 12-Get Com Event Log

    Honeywell Industrial Wireless Wireless Base Radio 6.3.4: Command 12- This command returns a status word, communications event counter, mes- sage count, and a field of bytes from the communications event log. The Get Com Event Log status word and communications event counter are identical to those re- turned by Command 11 (Get Com Event Counter) above.

  • Page 28: Section 7: Technical Specifications

    Honeywell Industrial Wireless Wireless Base Radio Section 7: Technical Specifications Power Characteristics 10VDC-30VDC, 24 VDC @ 200mA typical RF Characteristics 902 MHz – 928 MHz Frequency Hopping Spread Spectrum (FHSS), FCC certified ISM li- cense-free band Up to 3000’ range to Transmitters with clear line of sight; 500’ to 1000’ range with obstruc-...

  • Page 29: Appendix A: Navigating The Menus

    Honeywell Industrial Wireless Wireless Base Radio Appendix A: Navigating the Menus Pressing either the NEXT or ENTER buttons located on the front of the Transmitter or Base Radio just below the Liquid Crystal Display (LCD) screen is all that is needed to navigate the respective menus. Pressing both of these buttons for one second will turn the unit on.

  • Page 30: Appendix B: Base Radio Menu Map

    Honeywell Industrial Wireless Wireless Base Radio Appendix B: Base Radio Menu Map 24 Rev. 3 User Manual 11/04...

  • Page 31: Appendix C: Modbus Register Defenitions

    Honeywell Industrial Wireless Wireless Base Radio Appendix C: Modbus Register Definitions /* Temperature Units */ DegC /* Degrees Celcius */ DegF /* Degrees Fahrenheit */ DegR /* Degrees Rankine */ DegK /* Kelvin */ /* Pressure Units */ InH2OAt68F /* inches of water at 68 degF */...
  • Page 32 Honeywell Industrial Wireless Wireless Base Radio /* Velocity Units */ FtPerSec /* feet per second */ MetersPerSec /* meters per second */ InPerSec 114, /* inches per second */ InPerMin 115, /* inches per minute */ FtPerMin 116, /* feet per minute */...
  • Page 33 Honeywell Industrial Wireless Wireless Base Radio /* Density Units */ /* specific gravity units */ GramPerCuCm /* grams per cubic centimeter */ KGPerCuMeter /* kilograms per cubic meter */ PoundsPerGal /* pounds per gallon */ PoundsPerCuFt /* pounds per cubic foot */...
  • Page 34 Honeywell Industrial Wireless Wireless Base Radio /* Resistance Units */ Ohms /* ohms */ KOhms 163, /* kilo ohms */ /* Angle Units */ 143, /* degrees */ 144, /* radians */ /* Conductance Units */ MicroSiemens /* micro siemens */...

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