Starter Inspection; Electric Start - Yamaha FZ-16 Service Manual

DISASSEMBLY STARTER
1.
Remove:
•
Starter "1"
•
Engine front cover
Start / brush holder assembly "2"
NOTE:
Before disassembling the starter,
make alignment marks "a" in the
starter cover and front cover
Starter / brush holder assembly.
to

STARTER INSPECTION

1.
Check:
•
Switch
Dirty Clean with 600 grit.
2.
Measure:
•
Switch diameter "a"
Out of specification Replace
starter.
Limit
17.6 mm
to
3.
Measure:
•
Mica recess "a"
Recess specification outside the mica
appropriate measure with a saw blade
frosted metal, until it clicks into
the switch.
Mica undercut (depth)
2.10 mm
1
2
5-33

ELECTRIC START

NOTE:
To ensure correct operation of the
switch should be cut mica.
4.
Measure:
•
Resistance of the armature (switch and
insulation)
Out of specification Replace motor
boot.
a.
Measure the resistance of the armature with
multimeter.
Multimeter
Armature coil
Resistance of the switch "1"
Ù 0.0315 to 0.0385 at 20 ° C (68 ° F)
b.
If the resistance is out of specification
Replace the starter.
5.
Measure:
•
Brush length "a"
Replace out of specification
engine front cover
Start / brush and holder
Length of the brushes "a"
7.5 mm
Limit
4.0 mm