Installing The Clutch Actuator - Yamaha 2006 FJR1300AS Service Manual

Pressure plate
stroke
Pressure plate stroke
before replacing the
clutch master cylin-
der kit was 2.90 mm
(0.11 in) or more, or
the difference in the
pressure plate stroke
before and after re-
placing is 0.10 mm
(0.004 in) or more
For all other cases
b. If the thickness of the shim installed on the
vehicle is 1.5 mm (0.06 in), refer to the follow-
ing table.
Pressure plate
stroke
Pressure plate stroke
before replacing the
clutch master cylin-
der kit was 2.90 mm
(0.11 in) or more, or
the difference in the
pressure plate stroke
before and after re-
placing is 0.10 mm
(0.004 in) or more
For all other cases
L LLL L LLL L L LLL L
7. Check:
• Rear wheel drag torque
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 33.
8. Check:
• Shift operation
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 33.
9. Check:
• Starting-off performance of vehicle
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 33.
Action
Select diagnostic
code No. Sh_ _66 in
the diagnostic mode
and operate the hand
shift lever switch
(shift up) three times.
Select diagnostic
code No. Sh_ _66 in
the diagnostic mode
and operate the hand
shift lever switch
(shift up) one time.
Action
Select diagnostic
code No. Sh_ _66 in
the diagnostic mode
and operate the hand
shift lever switch
(shift up) two times.
No adjustment is nec-
essary.
L LLL L L LLL L L LLL L
ET2D21039

INSTALLING THE CLUTCH ACTUATOR

1. Install:
• Clutch actuator
• Clutch master cylinder
• Clutch hose
• Clutch fluid reservoir hose
2. Bleed:
• Hydraulic clutch system
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 31.
3. Check:
• Pressure plate stroke
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 31.
4. Adjust:
• Clutch engagement point
Refer to "Diagnostic code table (Diagnostic
code No. Sh_ _66)".
NOTE:
Adjust the clutch engagement point if the clutch
actuator was replaced.
M MMM M MMM M
a. Select diagnostic code No. Sh_ _66 in the
diagnostic mode and operate the hand shift
lever switch (shift up) until the clutch en-
gagement point is at the maximum setting.
NOTE:
The hand shift select indicator light stops coming
on when the maximum setting is reached.
b. Operate the hand shift lever switch (shift
down) ten times and check that the hand shift
select indicator light comes on.
L LLL L LLL L
5. Check:
• Rear wheel drag torque
LLL
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 33.
6. Check:
• Shift operation
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 33.
7. Check:
• Starting-off performance of vehicle
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 33.
– 56 –
CLUTCH
M MMM M M MMM M M MMM M
L LLL L L LLL L L LLL L
M MMM M MMM
L LLL L LLL