Toro Greensmaster 3150 04358 Operator's Manual

Toro Greensmaster 3150 04358 Operator's Manual

2-wheel drive traction unit
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Original Instructions (EN)
Greensmaster
Drive Traction Unit
Model No. 04358—Serial No. 316000001 and Up
Form No. 3398-668 Rev A
®
3150 2-Wheel
*3398-668* A

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Summary of Contents for Toro Greensmaster 3150 04358

  • Page 1 Form No. 3398-668 Rev A Greensmaster ® 3150 2-Wheel Drive Traction Unit Model No. 04358—Serial No. 316000001 and Up *3398-668* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
  • Page 3: Table Of Contents

    Inspecting the Fuel Lines and Connections....38 Safety ................4 Electrical System Maintenance ........38 Safe Operating Practices........... 4 Servicing the Battery..........38 Toro Mower Safety ..........5 Servicing the Fuses ..........39 Sound Power Level ..........7 Drive System Maintenance .........39 Sound Pressure Level..........7 Adjusting the Transmission for Neutral .....39...
  • Page 4: Safety

    Safety • Operate the machine only in good light, keeping away from holes and hidden hazards. • This machine has been designed in accordance with Be sure all drives are in neutral and parking brake is EN ISO 5395:2013 and ANSI B71.4-2012 and meets engaged before starting engine.
  • Page 5: Toro Mower Safety

    Toro Mower Safety equipment with a portable container rather than from a fuel dispenser nozzle. The following list contains safety information specific to Toro products or other safety information that you must know that • Keep the nozzle in contact with the rim of the fuel tank is not included in the ANSI standards.
  • Page 6: Maintenance And Storage

    To ensure optimum performance and continued safety abnormally, stop immediately, turn the engine off, wait for certification of the machine, use only genuine Toro all motion to stop, and inspect the machine for damage. replacement parts and accessories. Replacement parts...
  • Page 7: Sound Power Level

    Sound Power Level This unit has a guaranteed sound power level of 95 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 82 dBA, which includes an Uncertainty Value (K) of 1 dBA.
  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 121–9566 131–2007 1. Read the Operator’s Manual. 7. Continuous variable setting 2.
  • Page 9 93–9051 1. Read the Operator's Manual. 133-2338 1. Warning—read the 4. Tipping hazard—slow Operator’s Manual, do machine before turning, not operate this machine do not turn at high speeds. 105–8306 unless you are trained. 1. Forward machine speeds 3. Slow-use for mowing 2.
  • Page 10 104–7729 1. Warning—read the 2. Cutting/dismemberment instructions before hazard; hand or foot—stop servicing or performing the engine and wait for maintenance. moving parts to stop. 133-2339 1. Warning—read the 4. Tipping hazard—do not Operator’s Manual, do drive across or down Battery Symbols not operate this machine slopes greater than 15...
  • Page 11 105–8305 1. Lower and engage the 4. On reels. 2. Raise and disengage the 5. Engine—start reels. 3. Engine—stop 115-8226 1. Tipping hazard—read the Operator's manual; always wear a seat belt when operating, do not remove the rollover protection system (ROPS).
  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Activate and charge the battery. Carriage bolt (5/16 x 3/4 inch) Install the battery. Nut (5/16 inch) Bolt (1/2 x 1.75 inches) Bolt (1/2 x 1.5 inches) Install the rollover protection system (ROPS).
  • Page 13: Activating And Charging The Battery

    Activating and Charging the Battery No Parts Required Procedure Use only electrolyte (1.265 specific gravity) to fill battery Figure 4 initially. 1. Electrolyte WARNING 4. Allow approximately 20 to 30 minutes for the CALIFORNIA electrolyte to soak into the plates. Fill as necessary to Proposition 65 Warning bring the electrolyte to within about 6 mm (1/4 inch) Battery posts, terminals, and related...
  • Page 14: Installing The Battery

    Important: Failure to correctly activate the battery may result in battery gassing and/or premature battery failure. 7. Install the vent caps. Installing the Battery Parts needed for this procedure: Figure 5 Carriage bolt (5/16 x 3/4 inch) Nut (5/16 inch) 3.
  • Page 15: Installing The Rollover-Protection System

    Installing the Rollover-Protection System (ROPS) Parts needed for this procedure: Bolt (1/2 x 1.75 inches) Bolt (1/2 x 1.5 inches) Washer Nut (1/2 inch) Procedure Figure 6 1. Jack pad 4. Washer 1. Remove the screws, nuts, and washer supporting the 2.
  • Page 16 1. Remove the cutting units from the cartons. Assemble and adjust them as listed in the cutting unit Operator's Manual. 2. Slide the cutting unit under the pull frame while sliding the lift hook onto the lift arm (Figure G020795 Figure 9 1.
  • Page 17: Adding Rear Ballast And Weight Kit

    Adding Rear Ballast and Installing the CE Guard Kit Weight Kit EU Only Parts needed for this procedure: Parts needed for this procedure: Rear Weight Kit, Part No. 100-6441 (purchase separately) CE Guard Kit, Model 04440 (purchase separately) 19.5 kg (43 lb) of calcium chloride (purchase separately) Procedure Rear Weight Kit, Part No.
  • Page 18: Product Overview

    Throttle Lever Product Overview The throttle lever (Figure 13) gives the operator the ability to Controls control the speed of the engine. Moving the throttle lever toward the F position increases the engine speed; moving the throttle lever toward the S position will decrease the Brake Pedal engine speed, but will not stop the engine.
  • Page 19: Ignition Switch

    Seat-Adjustment Lever Ignition Switch This lever, on the left side of the seat (Figure 14), allows a 10 Insert the key into the ignition switch (Figure 15) and turn it cm (4 inch) forward and rearward adjustment of the seat. clockwise as far as possible to the S position to start the TART...
  • Page 20: Specifications

    1. Backlap lever 2. Reel-speed control its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Reel-Speed Control To best protect your investment and maintain optimal...
  • Page 21: Operation

    Operation SG, SH, or SJ or higher. The recommended viscosity (weight) is SAE 30. Note: Determine the left and right sides of the machine 1. Position the machine on a level surface and stop the engine. Wait a few minutes before checking the oil. from the normal operating position.
  • Page 22: Checking The Hydraulic-Fluid Level

    Toro Premium All Season Hydraulic Fluid (Available in 5 can ignite the gasoline vapors. A fire or explosion gallon pails or 55 gallon drums. See parts catalog or Toro from gasoline can burn you and others and can distributor for part numbers.) damage property.
  • Page 23: Checking The Tire Pressure

    EnviroSyn 46H Important: Mobil EAL EnviroSyn 46H is the only synthetic biodegradable fluid approved by Toro. This fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range G017136 of temperature conditions. This fluid is compatible...
  • Page 24: Starting The Engine

    Note: If oil leaks continue to appear, contact 4. Sit on the seat, move the traction pedal to N EUTRAL your Authorized Toro Distributor for assistance move the functional control lever to N , and EUTRAL and, if necessary, replacement parts.
  • Page 25: Checking The Leak Detector

    correctly. Correct the problem if it is not operating properly. 5. Sit on the seat, move the traction pedal to N EUTRAL move the functional control lever to N , and EUTRAL engage the parking brake. Start the engine. Move the raise/lower mow control forward to lower the cutting units.
  • Page 26: Setting The Reel Speed

    3. Insert a clean rod or screwdriver into the tank neck and 1. Select the height-of-cut at which the cutting units are gently push down on the switch float (Figure 27); the set. alarm should sound after the 1-second delay. 2.
  • Page 27: Mowing

    1. Measure in approximately 12.7 cm (5 inches) from the timing necessary to minimize the cleanup mowing outer edge of each basket. operation. 4. Overlap a minimal amount with the previous cut on 2. Either place a strip of white tape or paint a line onto return passes.
  • Page 28: Inspecting And Cleaning After Mowing

    Inspecting and Cleaning after Note: Due to the nature of the power steering system, the steering wheel will not return to its original position Mowing after a turn has been completed. At the completion of the mowing operation, thoroughly wash Important: Never stop on a green with the cutting the machine with a garden hose without a nozzle so excessive unit reels operating as damage to the turf may...
  • Page 29: Loading The Machine

    In case of an emergency, you can tow the machine for a short on a ramp. distance, less than 0.4 km (1/4 mile); however, Toro does not • Use the seat belt when loading the machine. recommend this as standard procedure.
  • Page 30: Maintenance

    Note: Determine the left and right sides of the machine from the normal operating position. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.
  • Page 31: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm. Check the brake operation. Check the fuel level.
  • Page 32: Service Interval Chart

    Service Interval Chart Figure 34 Premaintenance Note: If you remove the seat assembly frequently, you can replace the roll pin with an R-key pin (Part No. 3290-467). Procedures Jacking the Machine Removing the Seat Assembly CAUTION You may remove the seat assembly to access the valve block area of the machine.
  • Page 33: Lubrication

    Lubrication • Lift-arm pivot (3) and pivot hinge (3) (Figure Greasing the Machine Service Interval: Every 50 hours (Immediately after every washing) Lubricate the grease fittings regularly with No. 2 lithium grease. Locate the grease fitting as follows: • Rear-roller-hub assembly or, if equipped with a Figure 39 3-wheel-drive kit, rear-wheel-roller clutches and external ball bearing (1)
  • Page 34 • Lift cylinders (3) (Figure G017145 Figure 45 Figure 42 To grease the machine, complete the following procedure: 1. Wipe the grease fitting clean so foreign matter cannot • Traction pedal (Figure be forced into the bearing or bushing. 2. Pump grease into the bearing or bushing until the grease is visible.
  • Page 35: Engine Maintenance

    Engine Maintenance Servicing the Air Cleaner Service Interval: Every 50 hours—Service the air-cleaner foam element (more frequently when operating conditions are dusty or dirty). Every 100 hours—Service the air-cleaner paper element (more frequently when operating conditions are dusty or dirty). 1.
  • Page 36: Adjusting The Throttle Lever

    Adjusting the Throttle Lever 2. Remove the oil filter (Figure 48). 3. Apply a light coat of clean oil to the new filter gasket. Proper throttle operation is dependent upon proper adjustment of the throttle lever. Before adjusting the 4. Screw the filter on by hand until the gasket contacts the carburetor, ensure that the throttle lever is operating properly.
  • Page 37: Adjusting The Engine Speed

    Adjusting the Engine Speed Replacing the Spark Plugs Important: Before adjusting the carburetor and speed Service Interval: Every 800 hours control, adjust the throttle and choke controls. The recommended air gap is 0.76 mm (0.030 inch) WARNING The correct spark plug to use is a Champion RC 14YC. The engine must be running during adjustment Note: The spark plug usually lasts a long time;...
  • Page 38: Fuel System Maintenance

    Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Servicing the Battery Service Interval: Every 800 hours (Sooner if the fuel flow Properly maintain the battery electrolyte and keep the top of is restricted) the battery clean. Store the machine in a cool place to prevent the battery from running down.
  • Page 39: Servicing The Fuses

    Drive System WARNING Maintenance CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related Adjusting the Transmission accessories contain lead and lead compounds, for Neutral chemicals known to the State of California to cause cancer and reproductive harm. If the machine creeps when the traction control pedal is in Wash hands after handling.
  • Page 40: Adjusting The Transport Speed

    F. Verify the adjustment with the throttle lever in the 2. Loosen the pedal stop until you obtain the desired and F position. transport speed. G. From each side of the bulkhead, tighten the 3. Tighten the locknut securing the pedal stop. locknuts evenly, securing the traction cable to the bulkhead (Figure...
  • Page 41: Brake Maintenance

    Brake Maintenance Controls System Maintenance Adjusting the Brakes Adjusting the Cutting Unit A brake adjustment rod is located on each side of the machine so that you can adjust the brakes equally. Lift/Drop 1. While moving forward in transport speed, press the brake pedal;...
  • Page 42: Adjusting The Lift Cylinders

    5. Connect the cylinder clevis to the lift arm and tighten Every 800 hours—Change the hydraulic filter. the jam nut. If the oil becomes contaminated, have your Toro distributor flush the system. Contaminated oil looks milky or black when compared to clean oil.
  • Page 43: Checking The Hydraulic Lines And Hoses

    Checking the Hydraulic Lines Cutting Unit Maintenance and Hoses Backlapping the Cutting Units WARNING WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Contact with the reels or other moving parts can result in personal injury. • Ensure that all hydraulic fluid hoses and lines are •...
  • Page 44: Storage

    Storage the speed stabilizes, then return the reel speed to setting 1 or to your desired speed. • To make an adjustment to the cutting units while If you wish to store the machine for a long period of time, the backlapping, turn the reels off by moving the following steps should be performed prior to storage: raise/lower mow control rearward and stop the...
  • Page 45 Notes:...
  • Page 46 Notes:...
  • Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 48 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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