Toro 30487N Operator's Manual

Traction unit
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Original Instructions (EN)
Groundsmaster
Series Traction Unit
Model No. 30487—Serial No. 315000001 and Up
Model No. 30487N—Serial No. 315000001 and Up
Model No. 30495—Serial No. 315000001 and Up
Form No. 3390-468 Rev A
®
7200 and 7210
*3390-468* A

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Summary of Contents for Toro 30487N

  • Page 1 Form No. 3390-468 Rev A Groundsmaster ® 7200 and 7210 Series Traction Unit Model No. 30487—Serial No. 315000001 and Up Model No. 30487N—Serial No. 315000001 and Up Model No. 30495—Serial No. 315000001 and Up *3390-468* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 If you require a spark arrester, contact your Authorized Toro Service Dealer. Serial No. Genuine Toro spark arresters are approved by the USDA Forestry Service. This manual identifies potential hazards and has safety Important: It is a violation of California Public...
  • Page 3: Table Of Contents

    Safety ................4 Bleeding the Fuel System .........40 Safe Operating Practices........... 4 Bleeding Air from the Injectors ........41 Toro Riding Mower Safety ........5 Electrical System Maintenance ........42 Sound and Vibration Level Information ..... 7 Servicing the Battery..........42 Slope Table............. 7 Storing the Battery..........42...
  • Page 4: Safety

    Thoroughly inspect the area where the equipment is to installed per the Declaration of Conformity. Machine with be used and remove all objects which may be thrown by model number 30487N meets or exceeds ANSI B71.4–2012 the machine. specifications in effect at the time of production •...
  • Page 5: Toro Riding Mower Safety

    Stop the engine and disengage drive to attachment before refuelling. Toro Riding Mower Safety Rollover Protection System (ROPS) - The following list contains safety information specific to Toro Use and Maintenance products or other safety information that you must know that •...
  • Page 6 • Battery gases can explode. Keep cigarettes, sparks and flames away from battery. • Use only genuine Toro replacement parts to ensure that original standards are maintained. • Use only Toro approved attachments. Warranty may be voided if used with unapproved attachments.
  • Page 7: Sound And Vibration Level Information

    Sound and Vibration Level Information See the CE Kit Manual (30240) for guaranteed sound powers, sound pressure levels, and vibration levels. Slope Table This chart contains the maximum slope that you can safely operate the machine on. 16 Degrees 17 Degrees 18 Degrees 2015+ Models 30354...
  • Page 8: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is noted in the table above. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than what is rated for your machine.
  • Page 9: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 120-9195 1. Warning—read the Operator's Manual before operating and 8.
  • Page 10 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 110-9796 2. PTO—On 5. Slow 3. Fast 1. Read the Operator's Manual for information on fuses. 110-8252 1. Read the Operator's Manual. 3. Hydraulic oil 5. Engine coolant 2.
  • Page 11 120-9196 1. Forward 3. Slow 5. Reverse 7. Read the Operator's Manual for more information on the hydraulic oil. 2. Fast 4. Neutral 6. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 93–6696 1.
  • Page 12 107-3069 1. Warning–there is no rollover protection when the roll bar is down. 2. To avoid injury or death from a rollover accident, keep the roll bar in the raised and locked position and wear the seat belt. Lower the roll bar only when absolutely necessary; do not wear the the seat belt when the roll bar is down.
  • Page 13 110-9781 1. Warning—read the Operator's Manual. 2. Poison and caustic liquid/chemical burn hazard—keep children a safe distance from the battery. 3. Warning—do not touch the hot surface. 4. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 5. Hydraulic oil in system under pressure, escaping hydraulic oil penetrating skin hazard, broken hydraulic lines hazard—wear protective hand protection when handling hydraulic system components.
  • Page 14: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the ROPS. Deck installation manual Install the deck – No parts required Adjust the left front caster. –...
  • Page 15: Adjusting The Rops

    Adjusting the ROPS Adjusting the Left Front Caster No Parts Required No Parts Required Procedure Procedure 1. Remove the hairpin cotter pins and remove the 2 pins Adjust the wheel to the outside position for 72” decks and to from the roll bar (Figure the inside position for 60”...
  • Page 16: Installing Weights (For Ce Compliance)

    0 kg (0 lb) Traction Unit and Road Light Groundsmaster 7200/7210 0 kg (0 lb) 0 kg (0 lb) 0 kg (0 lb) Traction Unit and Jack Stand Contact your Authorized Toro Distributor to obtain the appropriate kits and weights for your machine.
  • Page 17: Checking The Fluid Levels

    Checking the Fluid Levels No Parts Required Procedure 1. Check the hydraulic fluid level before starting the engine, refer to Hydraulic System Maintenance (page 51). 2. Check the engine oil level before and after starting the engine, refer to Servicing the Engine-Oil (page 38).
  • Page 18: Product Overview

    Parking Brake Lever Product Overview Whenever the engine is shut off, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking brake lever rearward and up (Figure 7). To release the parking brake, push the parking brake lever forward and down.
  • Page 19: Specifications

    The Charge Indicator its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved Illuminates when the system charging circuit malfunctions. attachments and accessories.
  • Page 20: Operation

    Operation • The blended fuel composition should meet ASTM D975 or EN590. • Note: Determine the left and right sides of the machine Painted surfaces may be damaged by biodiesel blends. from the normal operating position. • Monitor seals, hoses, gaskets in contact with fuel as they may be degraded over time.
  • Page 21: Filling The Fuel Tank

    Filling the Fuel Tank Using the Rollover Protection System (ROPS) 1. Park the machine on a level surface. Important: The fuel tanks are connected, but the WARNING fuel does not transfer quickly from one tank to the other. It is important when filling that you park To avoid injury or death from rollover: keep the on a level surface.
  • Page 22: Think Safety First

    Think Safety First 2. Lower the roll bar to the down position (Figure 11). Please read all safety instructions and symbols in the safety section. Knowing this information could help you or bystanders avoid injury. DANGER Operating on wet grass or steep slopes can cause sliding and loss of control.
  • Page 23: Operating The Parking Brake

    Releasing the Parking Brake The use of protective equipment for eyes, ears, feet and head is recommended. Push forward and down on the parking brake lever to release the parking brake (Figure 14). Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended.
  • Page 24: Driving The Machine

    5. Move the throttle lever midway between the Fast and 3. Turn the ignition key to the Off position (Figure 16). Slow positions (Figure 15). Wait for all moving parts to stop before leaving the operating position. 6. Turn the ignition key clockwise to the Run position (Figure 16).
  • Page 25: Stopping The Machine

    Operating the Mower Note: The farther you move the traction control levers in either direction, the faster the machine will move in that direction. Raising and Lowering the Mower with the Deck Lift Switch The deck-lift switch raises and lowers the mower deck (Figure 18).
  • Page 26: Adjusting The Height-Of-Cut

    Engaging the Power Take Off (PTO) The power take off (PTO) switch starts and stops the mower blades and some powered attachments. 1. If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO. 2.
  • Page 27: Adjusting The Rear Anti-Scalp Rollers

    Figure 21 1. Screw 3. Skid 2. Flange-head bolt 4. Nut Figure 22 1. Flange nut 4. Spacer 4. Remove the flange-head bolts and nuts from each skid. 2. Bushing 5. Bolt 5. Move each skid to the desired position and secure them 3.
  • Page 28 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. 3. Raise the front of the machine and support it on jack stands.
  • Page 29: The Safety Interlock System

    Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately.
  • Page 30: Positioning The Seat

    Refer to Figure for a description of what each light means. For details on using the rest of the SCM functions, refer to the Service Manual, available through your Authorized Toro Distributor. Figure 31 1. Back rest knob 3. Lumbar support adjustment knob 2.
  • Page 31: Unlatching The Seat

    Pushing the Machine by Hand Important: Never tow the machine because hydraulic damage may occur. Pushing the Machine 1. Disengage the power take-off (PTO) and turn the ignition key to off. Move the levers to the neutral locked position and apply the parking brake. Remove the key.
  • Page 32: Transporting Machines

    each side of the unit (Figure 35). The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward. Having a full-width ramp provides a surface for the frame members to contact if the unit starts to tip backward.
  • Page 33: Operating Tips

    Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Mowing Direction Alternate mowing direction to avoid making ruts in the turf over time. This also helps disperse clippings, which enhances decomposition and fertilization.
  • Page 34: Maintenance

    • Drain and clean the fuel tank. Every 2 years • Flush and replace cooling system fluid. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor.
  • Page 35: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid...
  • Page 36: Premaintenance Procedures

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 37 Service Interval Chart Premaintenance Lubrication Procedures Greasing the Bearings and...
  • Page 37: Servicing The Mower-Deck Gear Box Lubricant

    Servicing the Mower-Deck Every 400 hours Gear Box Lubricant 1. Position the machine and cutting unit on a level surface. 2. Lower the mower deck to the 2.5 cm (1 inch) height The gear box is designed to operate with SAE EP90W gear of cut.
  • Page 38: Engine Maintenance

    3. Before removing the filter, use low pressure air (40 psi, clean and dry) to help remove large accumulations of Note: Toro Premium Engine oil is available from your debris packed between outside of primary filter and distributor in either 15W-40 or 10W-30 viscosity. See the the canister.
  • Page 39 3. Remove the dipstick (Figure 40), wipe it clean, and install the dipstick. Remove the dipstick and check the oil level. The oil level should be up to the Full mark on the dipstick. Figure 41 2. Drain plug 1. Oil filter 4.
  • Page 40: Fuel System Maintenance

    Fuel System 6. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an additional Maintenance 1/2 turn. 7. Tighten the drain plug on the bottom of the filter canister. DANGER Under certain conditions, diesel fuel and fuel Cleaning the Fuel Tank vapors are highly flammable and explosive.
  • Page 41: Bleeding Air From The Injectors

    4. Tighten the pipe connector securely when it attains a CAUTION solid flow. The engine may start during this procedure. 5. Turn the key to the Off position. Moving fans and belts in a running engine can severely injure you or bystanders. 6.
  • Page 42: Electrical System Maintenance

    Electrical System WARNING Maintenance Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in Important: Whenever working with the electrical personal injury. system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from •...
  • Page 43: Drive System Maintenance

    Replacing the Caster Wheels and Bearings Figure 46 1. Obtain a new caster wheel assembly, cone bearings, and bearing seals from your Authorized Toro Distributor. 2. Remove the locknut from the bolt holding the caster wheel assembly between the caster fork (Figure...
  • Page 44: Cooling System Maintenance

    Cooling System Maintenance DANGER Discharging hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns. • Do not remove the radiator cap when the engine is hot. Always allow the engine to cool at least 15 minutes or until the radiator cap is cool enough to touch without burning your hand before removing the radiator cap.
  • Page 45: Cleaning The Radiator

    Brake Maintenance 1. Check the level of the coolant in the expansion tank (Figure 49). The coolant level should be between the marks on the side of the tank. Adjusting the Parking Brake Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key.
  • Page 46: Belt Maintenance

    Belt Maintenance 4. Move the switch up or down on the bracket until the distance between the brake shaft sensor and the switch plunger is 3.9 mm (5/32 inch) (Figure 51). Checking the Alternator Belt Note: Make sure that the brake-shaft sensor does not contact the switch plunger.
  • Page 47: Controls System Maintenance

    Controls System Maintenance Adjusting the Control Lever Neutral Interlock Switch 1. Stop the machine, move the deck lift switch fully into the neutral-locked position, set the parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 53).
  • Page 48: Adjusting The Traction Drive For Neutral

    G020875 Figure 55 Figure 57 1. Bolts 1. Neutral position 2. Neutral locked position 2. Seat plate 7. If adjustment is needed, loosen the nut and jam nut 4. Move the control lever to the neutral position but not against the yoke (Figure 56).
  • Page 49: Adjusting The Maximum Ground Speed

    1. Raise the frame onto stable jack stands so that the drive 9. Repeat steps through for the other side of the wheels can rotate freely. machine. 2. Slide seat forward, unlatch it, and swing it up and 10. Tighten the jam nuts at the ball joints (Figure 56).
  • Page 50: Adjusting The Tracking

    Figure 61 Figure 60 1. Control lever 3. Bolts 3. Jam nut 1. Stop bolt 2. Control-lever post 2. Control lever 4. 1.5 mm (0.060 inch) 4. Have someone push the control-lever posts (not the 5. Thread the stop bolt all the way in (away from the control levers) all the way forward into the maximum control lever).
  • Page 51: Hydraulic System Maintenance

    (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions.
  • Page 52: Changing The Hydraulic Oil And Filter

    Figure 64 1. Hydraulic reservoir drain 3. Transmission case drain plug plug 2. Filter Figure 63 4. Clean the area around the hydraulic oil filter and 1. Dipstick 2. Fill cap remove it (Figure 64). 5. Immediately install a new hydraulic oil filter. 6.
  • Page 53: Mower Deck Maintenance

    Mower Deck Cleaning Maintenance Cleaning Under the Mower Adjusting the Mower Deck Service Interval: Before each use or daily Pitch Remove the grass buildup under the mower daily. 1. Disengage the PTO, move the motion control levers to Cutting unit pitch is the difference in height-of-cut from the the neutral locked position, and set the parking brake.
  • Page 54: Storage

    C. Coat the cable terminals and battery posts with • Radiator and radiator screen Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. • Underneath the deck D. Slowly recharge the battery for 24 hours every 60 •...
  • Page 55 Notes:...
  • Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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