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Summary of Contents for ABB GW100
- Page 1 — EN ER GY I ND USTR I E S AWIN GW100 rev.2 ABB Wireless Industrial Network - User Manual...
- Page 3 — EN ER GY I ND USTR I E S AWIN GW100 rev.2 ABB Wireless Industrial Network - User Manual...
- Page 4 ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or referenced standard. In order to determine the specific features supported by a particular ABB product, the reader should consult the product specifications for the particular ABB product.
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Page 5: Table Of Contents
2.9.3 Wireless commands ....................15 2.9.4 Device-specific commands ..................15 3 Basic Features of AWIN GW100 rev.2 ..................16 Get Familiar with AWIN GW100 rev.2 ..................16 DHCP Server ..........................17 Webserver ............................ 17 Operator Authentication for Webserver Access ..............17 Modbus TCP Mapping....................... -
Page 6: Appendix A.1 Wirelesshart Field Device Data Available For Modbus Mapping
Ethernet connections ....................28 5.2.3 Antenna connections ....................28 6 Configuration ..........................29 Configuring a PC to communicate with AWIN GW100 rev.2 WirelessHART Gateway ......................29 Log onto AWIN GW100 rev.2 WirelessHART Gateway ............30 View Gateway Information ...................... 30 General AWIN GW100 rev.2 Gateway Information .............. 32 WirelessHART Profile Configuration .................. -
Page 7: Appendix A.2 Wirelesshart Network Statistics Data Available For Modbus Mapping
How to Check that you have a Strong WirelessHART Mesh Network? ......59 9.12 What to do if you have Duplicate Tag Names? ..............59 9.13 Reference Architecture - AWIN GW100 rev.2 Connectivity for Gateway Configuration ..........................59 9.14 Reference Architecture - AWIN GW100 rev.2 Connectivity with Control System ............................ - Page 9 Figure 32: AWIN GW100 rev.2 LED locations ....................52 Figure 33: Example of remote antenna assembly ..................57 Figure 34: AWIN GW100 rev.2 configuration via (a) direct connection, or (b) network to a PC ..60 Figure 35: AWIN GW100 rev.2 connectivity to control system (AC800M) ..........60...
- Page 11 LI ST O F TA B LES List of Tables Table 1: Terminology .............................. 9 Table 2: Related Documentation ........................10 Table 3: Supported Tools ............................ 10 Table 4: LEDs Information ..........................16 Table 5: Cable types and signal loss (dB) ......................23 Table 6: Home screen fields ..........................
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Page 13: About This User Manual
This manual is intended to provide the users an overview of practical aspects related to Wire- lessHART technology. It provides detailed description of factors to consider when designing WirelessHART networks, along with features offered by the AWIN GW100 rev.2 gateway to as- this user manual provides information on the sist in evaluating network design. -
Page 14: Related Documentation
It is IEC 62591 specified wireless communication protocol de- signed for HART protocol Extensible Markup Language Related Documentation Table 2 lists the documents relevant to AWIN GW100 rev.2 WirelessHART Gateway. Table 2: Related Documentation Document ID Title 3BNP102987 AWIN GW100 rev.2 Product Datasheet 3BNP102992 AWIN GW100 rev.2 Release Note... -
Page 15: Target Audience
Compatibility To check compatibility of the revisions of the AWIN GW100 rev.2 gateway, refer to the relevant section of Release Note. 3B NP 10299 2 B... -
Page 16: Technology Overview
WIR ELES SHART N ET WORK TE CHNO LOGY OVERVIE W Technology Overview WirelessHART Network A WirelessHART network consists of a host; a WirelessHART gateway, network manager, and access point; and one or more WirelessHART field devices and/or adapters. The Wire- lessHART network is described in the HART specifications published by the FieldComm Group. -
Page 17: Network Manager
T ECHN OLOGY OVERVI EW NETWORK MA NAGER Burst: Message 1: Field device publishes pre-configured message data such as a primary variable or loop current to the Host on a fixed interval. From this example it is obvious that, the Burst method results in about half the network traf- fic, freeing the network to take care of other tasks such as keeping track of device configura- tion changes, communicating with joining devices, searching for lost devices, or gathering statistics on the health and stability of the network. -
Page 18: Wirelesshart Field Device
WIR ELES SHART F I ELD D EV ICE TE CHNO LOGY OVERVIE W connected to the network. Given this logic, devices could be one or more hops from the ac- cess point as long as they have neighbors (or their neighbors have neighbors) which can communicate directly with the access point. -
Page 19: Wirelesshart Commands
T ECHN OLOGY OVERVI EW WIRE LES SHART COMM ANDS adapter, and the WirelessHART adapter may be capable of adapting or bridging the commu- nication between the WirelessHART network and multiple wired devices. WirelessHART Commands The WirelessHART capable host, gateway, network manager, access point, adapters and Wire- lessHART field devices all communicate using a set of both standard and device specific HART commands. -
Page 20: Basic Features Of Awin Gw100 Rev.2
BA SI C FEAT URES O F A WI N G W1 00 REV .2 Basic Features of AWIN GW100 rev.2 The AWIN GW100 rev.2 is a WirelessHART gateway. It can connect with up to 25 WirelessHART field devices and convert the HART data to Modbus TCP data for easy integration into almost any ModbusTCP based host system. -
Page 21: Dhcp Server
BA SI C F EAT UR ES O F AWI N GW100 R EV.2 D HCP SERVER DHCP Server The AWIN GW100 rev.2 is compatible with networks that use a Dynamic Host Control Protocol (DHCP) server for allocating IP addresses. Webserver The AWIN GW100 rev.2 gateway comes with built-in webserver which allows the user to both... -
Page 22: Network Connectivity
BA SI C FEAT URES O F A WI N G W1 00 REV .2 Network Connectivity AWIN GW100 rev.2 has built-in four ports. Any one of the ports P1-P4 can be connected to an Ethernet switch. The switch can be part of a host network. A typical host system on the net- work can be a PLC or Automation controller using ModbusTCP protocol to communicate to the gateway. -
Page 23: Declarations And Certificates
BA SI C F EAT UR ES O F AWI N GW100 R EV.2 DE CLARAT IO NS A ND CERTIF I CATES Declarations and Certificates AWIN GW100 rev.2 holds the following certificates which makes it suitable for installation in hazardous areas. -
Page 24: Eu Declaration Of Conformity
3.9.5 EU Declaration of Conformity EU Declaration of conformity can be found in document ID 4JNO000322. This document can be found at abb.com. 3.9.6 FCC Compliance This equipment has been tested and found to comply with the limits for a Class B digital de- vice, pursuant to Part 15 of the FCC Rules. -
Page 25: Wirelesshart System Planning
20 dB above the receiver sensitivity threshold is sufficient in most systems. AWIN GW100 rev.2 provide the means for direct measurement of received signal strength using “RSSI (Received Signal Strength Indicator)” readings available in the gateway’s network statistics webpage. -
Page 26: Antennas And Cabling
A NT EN NA S A ND CA BLI NG WIRE LES SHART SYS TEM PLA NNI NG Antennas and Cabling The single most important item affecting radio performance is the antenna system. Consider carefully this part of an installation, or the performance of the entire system will be compro- mised. -
Page 27: Coaxial Cable Considerations
WIR ELES SHART SYST EM P LA NNI NG A NTENNA S A ND CA BLI NG 4.4.1 Coaxial cable considerations The importance of using a low-loss antenna coaxial cable is often neglected during radio in- stallation. Using the wrong cable can cause huge reductions in efficiency, and these losses cannot be recovered with any amount of antenna gain or transmitter power. -
Page 28: Recommendations For Establishing A Robust Wirelesshart Network
R ECOM M EN DAT IO NS FOR ESTA BLISH IN G A R OBU ST WIRE LES SHART SYS TEM PLA NNI NG WIR ELES SHART N ET WORK Recommendations for Establishing a Robust WirelessHART Network To establish a robust WirelessHART network, follow these guidelines: –... -
Page 29: Installation
– The AWIN GW100 rev.2 is snapped onto a standard rail within a control cabinet or switch box. Power is supplied via power plug. The control cabinet or switch box must comply with the specifications of EN 60950-1:2001 with respect to fire enclosure. -
Page 30: Figure 4: Installation Showing End Clamps
Modules are installed from left to right on the mounting rail. Install modules to mounting rail as described in the following steps. 5. Attach the AWIN GW100 rev.2 to the mounting rail by positioning the keyway at the top of the module onto the mounting rail (see Figure 5). Then rotate the module in- ward until the DIN rail latch locks the module in place on the rail. -
Page 31: Making Connections And Powering Up
MAK I NG CONNE CTI ONS AND P OWER I NG UP 6. Continue attaching any other module(s) to the mounting rail as described in Step 1. ABB recommends the use of end clamps to prevent modules from sliding left and right on the mounting rail. -
Page 32: Ethernet Connections
5.2.2 Ethernet connections Connect a CAT5 Ethernet cable between the port on the AWIN GW100 rev.2 and the network adapter card on your computer. Use either a crossover (C/O) or 1:1 cable as the radio has au- tocross functionality. The cable should not exceed 100 m (329 ft.) in length. Alternatively, an Ethernet switch can be used for connection. -
Page 33: Configuration
Configuring a PC to communicate with AWIN GW100 rev.2 WirelessHART Gateway 1. Connect the AWIN GW100 rev.2 to an Ethernet network using a CAT5 cable plugged into the RJ45 socket (P1 port). 2. Go to the Network Connections dialog box, and then click Local Area Connections button. -
Page 34: Log Onto Awin Gw100 Rev.2 Wirelesshart Gateway
3. Provide the following details on the login screen and select Login. Enter the default login credentials: – Username: admin – Password: admin Figure 9: Login screen View Gateway Information After login, the home page shows the following basic information about the AWIN GW100 rev.2 gateway. 3B NP 10299 2 B... -
Page 35: Figure 10: Home Screen Showing Awin Gw100 Rev.2 Data
CO NF IG UR AT IO N VIE W GATE WAY I NF ORMAT IO N Figure 10: Home screen showing AWIN GW100 rev.2 data. The fields in this window are: Table 6: Home screen fields Field Description Name A user adjustable field. Information on where this de- vice was installed or the site name is shown here. -
Page 36: General Awin Gw100 Rev.2 Gateway Information
G EN ER A L AWI N GW100 R EV.2 GAT EWAY I N FOR MATI ON CO NF IG URATI ON Figure 11: General Configuration screen showing configuration data. Manager Watchdog function continuously monitors the stability of the network manager and resets or reboots the gateway if deemed necessary. -
Page 37: Wirelesshart Profile Configuration
WirelessHART AP MAC Address MAC address for the WirelessHART radio in the gateway. Firmware Version Version of software loaded into the AWIN GW100 rev.2. Hardware Version Shows version and revision level of the circuit boards. WirelessHART Profile Configuration 1. -
Page 38: Configuration Of Wirelesshart Network
1024 2048 2. Click Submit button to save the changes. The AWIN GW100 rev.2 must be rebooted for the changes to take effect. Configuration of WirelessHART Network Click on Configuration > WirelessHART > Network Configuration in the left navigation col- umn to configure the WirelessHART network. -
Page 39: Figure 14: Network Configuration Screen
This option is related to Accept Common Join Key functionality. Get Advertising Status When active advertising is “ON,” the AWIN GW100 rev.2 sends frequent beacons to join the network. Advertising Time The period of time Active Advertising is enabled. It can be enabled by selecting Enable button to the right of the field. -
Page 40: Security
AWIN GW100 rev.2 gateway. 6.6.1 Security Two methods of security are available in a WirelessHART network created by AWIN GW100 rev.2. Accept Common Join Key The Common Join Key security method uses a single, common key value entered in all Wire- lessHART devices and the AWIN GW100 rev.2 gateway. -
Page 41: Channel Blacklist
The Device ID is used for addressing the device via Modbus TCP. Devices connected to Wire- lessHART adapters appear below the adapter and do not have a MAC address. Network reliability is a measure of the percentage of packets received by the AWIN GW100 rev.2 divided by the total packets on the network. -
Page 42: Table 12: Color Code
VI EW D EV ICES CO NF IG URATI ON Table 12: Color code Color Description Green The WirelessHART device is operating properly, connected to the net- work and has at least three neighbors. Yellow The WirelessHART device is operating properly, connected to the net- work and has less than three neighbors. -
Page 43: Delete A Device
CO NF IG UR AT IO N VIE W DEV ICE S Table 13: Device Information Field Description Device ID The identification number assigned to the attached WirelessHART and HART devices. It can be changed by using the “Edit Slave IDs” option on the same page. -
Page 44: Edit Slave Device
This option simplifies and automates devices configuration. The details of the XML format are provided in Appendix. ABB’s AWIN WirelessHART Gateways Configurator (3BNP102928) can be used to import, edit and export device configuration. For further details, refer to Bulk Configuration Guide (4JNO000307). -
Page 45: Network Statistics
CO NF IG UR AT IO N NETWORK STAT IST ICS Network Statistics Click Configuration > WirelessHART > Network Statistics in the left navigation column to view the topology of WirelessHART network. This page is designed to show the connection status and connectivity information of con- nected devices, along with information about the routing structure of the network. -
Page 46: Ip Configuration
If using static IP addresses, enter the IP address assigned to the gateway. Each device on the network must have a different IP address. If a DHCP server is on the network and will assign IP addresses to the AWIN GW100 rev.2, click Use DHCP to get an IP address radio button. -
Page 47: Modbus Configuration
Mappings button on this page. Modbus does not natively guarantee secure communication. Any node able to com- municate with the AWIN GW100 rev.2 via Modbus can perform unwanted changes or misconfigurations that may disrupt the intended operation of the AWIN GW100 rev.2 and the connected systems to it. -
Page 48: Figure 20: Modbus Mapping Screen
M OD BUS MA P CO NF IG URATI ON Figure 20: Modbus Mapping screen 3B NP 10299 2 B... -
Page 49: Passwords
Always record this passphrase when saving a configuration file. It will need to be re-entered each time that specific configuration file is uploaded to the AWIN GW100 rev.2. 3B NP 10299 2 B... -
Page 50: Maintenance
MA I NT ENA N CE CO NF IG URATI ON Figure 22: Configuration - Store Retrieve Settings screen 6.15 Maintenance 6.15.1 Firmware Update Maintenance > Firmware update in the left navigation column to view the current ver- Click on sion of firmware and install a new version (see Figure 23). -
Page 51: Reboot
CO NF IG UR AT IO N MA I NTENA NCE The “Utilities” screen includes a field to enter an IP address or host name. Click Ping button to find out if it is connected and functional. The “Utilities” screen also includes an Auto Logout Timer field. If no activity occurs from the user within the selected time, the web manager will logout. -
Page 52: System Logs
SYST EM LO GS CO NF IG URATI ON This allows a WirelessHART gateway to be rebooted without having to physically access the gateway. 6.16 System Logs Click Monitoring/Reports > System Log in the left navigation column to access the system log screen. -
Page 53: Monitoring
VIE W GATE WAY STAT US Monitoring The AWIN GW100 rev.2 gateway provides a user account for users which are interested in only reading data from the gateway. To view these pages login to the gateway using the following credentials: –... -
Page 54: View Wirelesshart Network Topology
VI EW WIR ELES SHART NET WO RK TO PO LOGY M ONITOR I NG Figure 28: Monitor user Field Devices screen. View WirelessHART Network Topology After login, select Network Information page. It shows devices topology information in a ta- ble format. -
Page 55: System Information
M ON I TOR ING SY STEM I NF ORMAT IO N System Information After login, select System from the top drop-down menu. It shows firmware information. Figure 31: Monitor user -System Information screen 3B NP 10299 2 B... -
Page 56: Troubleshooting
LED Indicators Figure 32 shows the LEDs location on the front of the gateway itself. Unmarked LEDs are ex- plicitly pointed in the figure. Figure 32: AWIN GW100 rev.2 LED locations Table 14: Color code LED name Description ST (multi color) -
Page 57: General Troubleshooting
Verify network settings of PC match network settings of AWIN GW100 rev.2. They should be on same subnet. Confirm IP addresses of LAN in- terface. If IP address is unknown, the AWIN GW100 rev.2 can be hard to reset. This will result in factory default configuration, and all previous configuration will be lost. - Page 58 To check, login to the net- vice work statistics page. Up to 24 devices can connect to AWIN GW100 rev.2. The gateway itself is counted as one device, bringing total to 25 devices.
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Page 59: Modbus Exception Codes
TR OUB LESHOOT IN G M OD BUS EX CEPT IO N CODES Problem Solution Device is stuck in handshak- Reboot the device stuck in handshaking state. If not possible, then reform ing state network or power cycle the gateway. Note: Power cycling the gateway or reforming the network will force all de- vices to drop off the network and reconnect. -
Page 60: Good To Know
H OW TO CR EAT E A GAT EWAY BACKUP ? G OO D T O KNOW Good to Know How to Create a Gateway Backup? To create a gateway backup, follow these steps: 1. Log onto the gateway as admin. 2. -
Page 61: How To Change Device Tag Name
Note: The device’s Long Tag can be changed at any time via the IO Schedule. How to Change Device Tag Name? The long tag of a device can be changed by using HART handheld, ABB FIM and AWIN Wire- lessHART Gateways Configurator. -
Page 62: How Is Battery Life Cached In The Gateway
H OW IS BAT T ERY LI FE CACH ED IN TH E GAT EWAY? G OO D T O KNOW How is Battery Life Cached in the Gateway? The battery life of a device reported in the gateway webpage and on Modbus connection is populated as follows: –... -
Page 63: How To Check That Wirelesshart Network Is Operating As Normal
– Active path RSSI shall be better than -75 dBm (recommended). 9.12 What to do if you have Duplicate Tag Names? Only unique tag names of devices shall be used with the AWIN GW100 rev.2. Refer to section for details. 9.13 Reference Architecture - AWIN GW100 rev.2... -
Page 64: Reference Architecture - Awin Gw100 Rev.2 Connectivity With Control
G OO D T O KNOW CO N NECT IVI T Y WITH CO NTR OL SYSTEM Figure 34: AWIN GW100 rev.2 configuration via (a) direct connection, or (b) network to a PC 9.14 Reference Architecture - AWIN GW100 rev.2 Connectivity with Control System During normal operations, AWIN GW100 rev.2 will be connected to a Modbus network. -
Page 65: How To Commission A New Sensor To An Existing Network With Known Network Id And Join Key
9.16 How to Dispose this Product – End of Lifecycle? This product is compliant with European Directive 2012/19/EU, which is concerning waste of electrical and Electronic Equipment. For notes on disposal in Europe visit www.abb.com. 3B NP 10299 2 B... -
Page 66: Appendix A. Appendix
Appendix A. Appendix Appendix A.1 WirelessHART Field Device Data Available for Modbus Mapping The following data (see, Table 17) is available from WirelessHART devices in the gateway. This data is available for communication over ModbusTCP link. Space in holding registers is reserved for device variable codes but are currently not supported. -
Page 67: Table 18: Wirelesshart Gateway Parameters Available For Modbus Mapping
Parameter Register Length Data Type Description Number of Wire- Number of neighbors of a device Unsigned 8-bit lessHART Neigh- Integer bors Appendix A.2 WirelessHART Network Statistics Data Available for Modbus Mapping The following data (Table 18) is available from WirelessHART gateway itself related to the overall network statistics. -
Page 68: Appendix A.3 Automatic Modbus Mapping Structure
Appendix A.3 Automatic Modbus Mapping Structure Mapping for Field Devices Table 19: Mapping for Field Devices Device no 1 in list Device no 2 in list Parameter Start Register End Register Start Register End Register Loop Current 40100 40101 40130 40131 40102 40103... -
Page 69: Appendix A.4 Modbus Import File Structure
Appendix A.4 Modbus Import File Structure The following XML file structure is used for Field Devices Modbus map: <?xml version="1.0" encoding="UTF-8"?> <ArrayOfSlaves xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance" xmlns:xsd="http://www.w3.org/2001/XMLSchema"> <Gateway> <Reliability> 40000</Reliability> <Stability> 40002</Stability> <Latency>40004</Latency> <Packets_Lost_Up>40006</Packets_Lost_Up> <Time>40008</Time> <Data_Age>40010</Data_Age> <Status>40011</Status> <WiHARTDeviceCnt>40012</WiHARTDeviceCnt> <TotalDeviceCnt> 40013</TotalDeviceCnt> <LiveDeviceCnt>40014</LiveDeviceCnt> </Gateway> <Slave> <LongTag>Wimon470</LongTag>... -
Page 70: Appendix A.5 Device Configuration File Structure
Appendix A.5 Device Configuration File Structure The following XML file structure is used for Field Devices: <?xml version="1.0" encoding="UTF-8"?> <IOSchedule> <Gateway> <LongTag>####</LongTag> <Network_ID>####</Network_ID> <Network_ID_Format>####</Network_ID_Format> <Join_Key>####</Join_Key> <IP_Address>####</IP_Address> <IP_Address_Assignment>####</IP_Address_Assignment> <Subnet_Mask>####</Subnet_Mask> <Active_Advertising>####</Active_Advertising> <Advertising_Time>####</Advertising_Time> <Gateway_Profile>####</Gateway_Profile> <Modbus_TCP>####</Modbus_TCP> </Gateway> <Slave> <MAC_Address>####</MAC_Address> <Current_Long_Tag>####</Current_Long_Tag> <Network_ID_Slave>####</Network_ID_Slave> <Network_ID_Format_Slave>####</Network_ID_Format_Slave> <Join_Key_Slave>####</Join_Key_Slave> <Burst_Period>####</Burst_Period> <Routing_Device>####</Routing_Device>... - Page 71 — Visit us abb.com/awin...