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ABB TZIDC-220 Operating Instructions Manual

Electro-pneumatic positioner for foundation fieldbus with flameproof enclosure
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Operating Instructions
Electro-Pneumatic Positioner
TZIDC-220
42/18-82 EN
for FOUNDATION Fieldbus
with flameproof enclosure

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Summary of Contents for ABB TZIDC-220

  • Page 1 Operating Instructions Electro-Pneumatic Positioner TZIDC-220 42/18-82 EN for FOUNDATION Fieldbus with flameproof enclosure...
  • Page 2 More information, e.g. regarding configuration, operation and ordering details, is available on CD. © Copyright 2006 by ABB Automation Products GmbH Modifications reserved This document is subject to copyright. It is intended to help the user operate the equipment safely and efficiently.

  • Page 3: Table Of Contents

    General safety instructions ..................6 Device-specific safety instructions................. 7 1.2.1 General ......................7 1.2.2 Special instructions for TZIDC-220 positioners of explosion protection type Ex d (type Doc. 901132, type examination certificate DTM 02 ATEX E 029 X) ....................7 1.2.3 Pneumatic safety ..................8 1.2.4...
  • Page 4 Functional test / maintenance ................31 3.6.1 Functional test of the shutdown module ............32 4 Technical data ......................33 Fieldbus specifications ..................33 Basic model......................34 Options ........................38 5 Certificates ........................40 Appendix A: Configuration overview ................ 68 Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 5: Important Information

    If the information in this document is insufficient in any situation, please contact our service de- partment, who will be happy to help you. Please read this document carefully before installation and commissioning. 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 6: Safety Summary

    • careful maintenance The regulations, standards and directives referred to in this manual are applicable in Germany. When using the TZIDC-220 positioner outside the German jurisdiction, the rel- evant regulations, standards and directives applicable in the country where the device is used must be observed.

  • Page 7: Device-Specific Safety Instructions

    Ex d (type Doc. 901132, type examination certificate DTM 02 ATEX E 029 X) • Do not open a TZIDC-220 positioner installed and run in a hazardous area directly upon switch-off. Always wait for at least five minutes. Otherwise, some components inside the housing may still be hot and cause an explosion.

  • Page 8: Pneumatic Safety

    When connecting a power source for test purposes without establishing a bus communication (e.g. when executing the Autoadjust function), a supply voltage between 9.0 V DC and a maximum of 32 V DC can be applied. Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 9: Explosion Protection

    All cable shields must be kept as short as possible and have to be connected to protective ground on both sides (use the grounding screw in the TZIDC-220 connection compartment on the device side). •...

  • Page 10: Correct Use

    18-0.34 EN. 2.2 CE compliance information We declare that we are the manufacturer of the TZIDC-220 positioner and that the prod- uct conforms with the EMC Directive 89/336/CEE as of May 1989 and meets the require- ments of the following standards: •...

  • Page 11: Installing And Commissioning

    60° for mounting to linear actuators and 120° for mount- ing to rotary actua- tors. The minimum angle is always 25°. Operating range for linear actuators Operating range for rotary actuators -30° -60° Fig. 3 Positioner ranges 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 12: Operating Conditions At The Installation Site

    3.1.2 Operating conditions at the installation site Before installing check to ensure that the specifications in terms of safety and control applicable to the TZIDC-220 positioner will not be exceeded at the installation site of the actuator or final control element.
  • Page 13 • Slip the plain washer (8) onto the screw (7), insert the screw into the lever and counter with the nut (9). Fig. 6 Assembling the lever 42/18-82 EN Electro-pneumatic positioner TZIDC-220...
  • Page 14 3. Mount the lever and the angle bracket to the positioner Fig. 7 Mounting lever and angle bracket to TZIDC-220 • Attach the lever (1) to the positioner’s feedback shaft (2) (can only be mounted in one position due to the flat on the side of the feedback shaft).
  • Page 15 Adjust the height of the positioner at the cast iron yoke or the columnar yoke until the lever is horizontal (at visual check) at half valve stroke. Check the unit for proper mounting after having made the pneumatic IMPORTANT and electrical connection (see chapter "Commissioning" on page 26). 42/18-82 EN Electro-pneumatic positioner TZIDC-220...
  • Page 16 Minimum angle: 25° After mounting, check whether the positioner operates within the sensor range. Check the unit for proper mounting after having made the pneumatic and IMPORTANT electrical connection (see chapter "Commissioning" on page 26). Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 17: Mounting The Positioner To Rotary Actuators

    (2.1), four spring washers (2.2), and four plain washers (2.3) for fastening the bracket to the actuator Fig. 11 Mounting kit for rotary actuators Tools required: Wrench 10 mm /13 mm Allen key 3 mm 42/18-82 EN Electro-pneumatic positioner TZIDC-220...
  • Page 18 Fig. 12 Mounting the adapter feedback shaft with the flat. 2. Attach the mounting bracket (1) to the positioner M6 screws Fig. 13 Attaching the mounting bracket to the positioner Electro-pneumatic positioner TZIDC-220 42/18-82 EN...
  • Page 19 After mounting, check whether the actuator’s operating range is in accordance with the positioner’s sensor range. Check the unit for proper mounting after having made the pneumatic and IMPORTANT electrical connection (see chapter "Commissioning" on page 26). 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 20: Pneumatic Connection

    We recommend pipes with the dimension 6 x 1 mm for the pneumatic piping. The amount of supply pressure has to be matched to the working pressure necessary for the actuation. The positioner's operating range is between 1.4 and 6 bar. Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 21: Electrical Connection

    When connecting a power source for test purposes without establishing a bus communication (e.g. when executing the Autoadjust function), a supply voltage between 9.0 V DC and a maximum of 32 V DC can be applied. 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 22: Overview

    (use the grounding screw in the TZIDC-220 connection compartment on the device side). • Keep the case closed. Otherwise, the positioning action may be affected through EMI, resulting in a permanent positioning error, espe- cially when the Autoadjust function is performed with the case open.

  • Page 23: Making The Electrical Connections

    The cable shield has to be applied in the cable entry. WARNING Approved cable glands are available from ABB for 1/2 NPT or M20 x 1.5 threads. Screw in the appropriate Ex-d cable gland and fix it with glue to secure it against loosen- ing.
  • Page 24 24V, max. 2A Proximity switches Supply 5…11VDC Signal L < 1mA, H > 2 mA Fieldbus, bus powered 9…32V Keep cable shields as short as possible and connect to ground on both sides Fig. 20 Wiring diagram Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 25: Setting Jumpers On The Motherboard

    Two jumpers can be set on the motherboard to enable/disable simulation or write access. Set the jumpers according to your needs as seen in the illustration below: Simulation Write-access Disabled Enabled Default setting (acc. to FIELDBUS Foundation standard): Simulation disabled Write-access enabled Fig. 21 Jumper setting 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 26: Commissioning

    3.5 Commissioning Important The prerequisite for proper operation of the TZIDC-220 positioner on the bus is that the Transducer Block can change over to AUTO mode. This requires that the operating range of both the positioner and the valve be matched to each other (as described in step 5 of the procedure below).
  • Page 27 Re-adjust if required (see chapter 3.1.3 or chap- ter 3.1.4 for details) and then start standard Autoadjustment again. The zero position is automatically determined and saved by the standard autoadjustment function: turning counter-clockwise (CTCLOCKW) for linear and clockwise (CLOCKW) for rotary actuators. 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 28: Requesting Bus Information

    Local Override AO block RCAS_AO Remote Cascade AO block ROUT_AO Remote Output AO block The transducer block may have the following modes: OOS_TB TB out of service AUTO_TB Automatic TB Show software revision level and device type ENTER Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 29: Local Operation (Bus Device)

    ° ° Manual adjustment* within the operating conf conf range. Press adjust.** ° ° Manual adjustment* within the sensor range. conf conf Press to adjust.** *) Positioning not active **) For quick motion: Press together. 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 30: Parameter Setting Example

    In addition 2 x briefly press ° is displayed. conf Release MODE ENTER ° is displayed. conf 4. Select parameter 3.2 "Zero position”: Press and hold MODE In addition, 2 x briefly press ° is displayed. conf Release MODE Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 31: Functional Test / Maintenance

    IMPORTANT The TZIDC-220 positioner is virtually maintenance free. To ensure error-free and maintenance-free operation always supply the positioner with instrument air exempt from oil, water and dust according to DIN/ISO 8573-1 (purity and oil content acc.

  • Page 32: Functional Test Of The Shutdown Module

    ("Off1" or "Off2") and check that the actuator is depres- surized properly. Off1 Off2 Fig. 22 Slide switch (service switch) of the shutdown module 3. Set the slide switch to the "On" position in the middle again. 4. Replace the cover. Electro-pneumatic positioner TZIDC-220 42/18-82 EN...

  • Page 33: Technical Data

    The standard autoadjustment function has to be run to adapt the working range and control parameters. Otherwise the transducer block will remain in “Out of service” mode. Diagnostic capabilities Self-diagnostic of positioner hardware and software. Basic valve diagnostics incl. extended alarm handling 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 34: Basic Model

    4.2 Basic model Name Device tag ABB POSITIONER TZIDC-120 xxxxxx Device ID 0003200028______TZIDC-120 xxxxxx Device address Between 10 and 247, default node address 23 Output Range 0...6 bar (0...90 psi) Air capacity at supply pressure of 1.4 bar (20 psi) 5.0 kg/h = 3.9 Nm...
  • Page 35 -25 °C to +85 °C when using proximity switches SJ2-S1N (NO) Relative humidity Operational (with closed case and air supply switched on): 95 % (annual average), condensation permissible Transport and storage: 75 % (annual average), non-condensing 42/18-82 EN Electro-pneumatic positioner TZIDC-220...
  • Page 36 Explosion proof; enclosure 4X; Temperature range -40 °C to 85 °C T5, max. 85°C; T6, max. 70 °C CL I, Div. 1, Groups C, D CL II, Div. 1, Groups E, F, G CL III Electro-pneumatic positioner TZIDC-220 42/18-82 EN...
  • Page 37 Ui = 24 V Current Ii = 380 mA Ii = 360 mA Ii = 250 mA Power Pi = 5.32 W Pi = 2.52 W Pi = 1.2 W Characteristic rectangular trapezoidal linear line 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 38: Options

    < Lim. 1 > Lim. 1 < Lim. 2 > Lim. 2 SJ2-SN (NC) SJ2-S1N (NO) When using proximity switch type SJ2-S1N (NO) the TZIDC-220 positioner may be exposed to an ambient temperature of -25 °C ... +85 °C, only. NOTICE The ’digital position feedback’...
  • Page 39 Indicator disk in enclosure cover, linked with positioner feedback shaft through magnetic coupling The ’digital position feedback’ option is directly actuated by the rotating shaft of the positioner and can only be used together with the (optional) mechanical position indicator. 42/18-82 EN Electro-pneumatic positioner TZIDC-220...

  • Page 40: Certificates

    Certificates Electro-pneumatic positioner TZIDC-220 42/18-82 EN...
  • Page 41 42/18-82 EN Electro-pneumatic positioner TZIDC-220...
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  • Page 57 IECEx TUN 04.0015X Certificate No.: Issue No.: Status: Current Date of Issue: 2004-07-29 Page Applicant: ABB Automation Products GmbH Schillerstraße 72 32425 Minden Germany Electrical Apparatus: Positioner type TZIDC-xxx Optional accessory: Intrinsic safety; Type of protection "n" Type of Protection: Marking: Ex ia IIC T6 resp.
  • Page 58 Conformity Certificate No.: IECEx 04.0015X Date of Issue: 2004-07-29 Issue No.: Page Manufacturer: ABB Automation Products GmbH Schillerstraße 72 32425 Minden Germany Manufacturing location(s): Automation Products GmbH Schillerstraße 72 32425 Minden Germany This certificate is issued as verification that a sample(s), representative of production, was assessed and tested and found to comply with the IEC Standard list below and that the manufacture’rs quality system, relating to the Ex products...
  • Page 59 The Positioner type TZIDC resp. TZIDC-200 transfers the reference value by means of an impressed signal current of 4…20 mA. The Positioner type TZIDC-110, TZIDC-210, TZIDC-120 resp. TZIDC-220 transfers the reference value via a field bus signal. An integrated distance sensor measures the current position of the valve drive. An integrated current/pressure transformer (I/P) is used for the pneumatic auxiliary power.
  • Page 60 IECEx Certificate of Conformity Certificate No.: IECEx 04.0015X Date of Issue: 2004-07-29 Issue No.: Page Additional information: Electro-pneumatic positioner TZIDC-220 42/18-82 EN...
  • Page 61 The effective internal inductance is negligibly small. The intrinsically safe circuits themselves are safe galvanically separated up to a voltage of 60 V. The “Local interface for communication (LKS)” is connected with the signal circuit. 42/18-82 EN Electro-pneumatic positioner TZIDC-220...
  • Page 62 D-30519 Hannover Annexe to IECEx TUN 04.0015X TÜV NORD CERT Page 2 of 3 Electrical data for type TZIDC-110, TZIDC-210, TZIDC-120 resp. TZIDC-220 with marking Ex ia IIC T6 Input circuit in type of protection “Intrinsic Safety” Ex ia IIC resp. Ex ib IIC (terminals +11, -12 resp.
  • Page 63 Additionally the following modules are allowed to be used with all types marked Ex nA II T6: Shutdown-switch-input U = 20…30 VDC (terminals +51, -52 resp. +85, -86) Mechanical digital feedback U = 5…11 VDC (terminals Limit1 +51, -52 resp. Limit2 +41, -42) 42/18-82 EN Electro-pneumatic positioner TZIDC-220...
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  • Page 68: Appendix A: Configuration Overview

    Electro-pneumatic positioner TZIDC-220 42/18-82 EN...
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  • Page 71 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com Printed in the Fed. Rep. of Germany (10.2006) ©...

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