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Fuel System
Maintenance
DANGER
In certain conditions, fuel is extremely
flammable and highly explosive. A fire or
explosion from fuel can burn you and others
and can damage property.
Refer to
Fuel Safety (page 16)
list of fuel related precautions.
Draining the Fuel
Filter/Water Separator
Service Interval: Before each use or daily
1.
Park the machine on a level surface, engage the
parking brake, and lower the loader arms.
2.
Shut off the engine and remove the key.
3.
Open the rear-access cover; refer to
the Rear-Access Cover (page
4.
Locate the fuel filter on the rear side of the
engine
(Figure
47) and place a clean container
under it.
Figure 47
1. Hose clamp
2. In-line filter
5.
Loosen the drain valve on the bottom of the filter
canister and allow the water to drain.
6.
When finished, tighten the drain valve.
7.
Close the rear-access cover and secure with
the fastener.
for a complete
Opening
27).
g029408
3. Fuel-filter canister/water
separator
4. Drain valve
Replacing the Fuel Filter
Canister and In-Line Filter
Service Interval: Every 400 hours
1.
Park the machine on a level surface, engage the
parking brake, and lower the loader arms.
2.
Shut off the engine and remove the key.
3.
Open the rear-access cover; refer to
the Rear-Access Cover (page
4.
Locate the fuel filters on the right side of the
engine
(Figure
under it.
5.
Clean the area where the filter canister mounts
(Figure
47).
6.
Remove the filter canister and clean the
mounting surface
7.
Lubricate the gasket on the new filter canister
with clean oil.
8.
Fill the canister with fuel.
9.
Install the filter canister by hand until the gasket
contacts the mounting surface, then rotate it an
additional 1/2 turn
10.
Locate the in-line filter to the left of the fuel filter
canister
(Figure
flow arrow on the side of the in-line filter.
11.
Open the clamps on each end of the in-line filter
and slide the hoses off it
the filter.
12.
Slide the hoses over the end of a new filter
(Figure
47), ensuring that the arrow on the filter
is pointing toward the engine or electric fuel
pump.
13.
Secure the hoses to the filter with the hose
clamps.
14.
Close the rear-access cover and secure with the
fastener(s).
33
Opening
27).
47) and place a clean container
(Figure
47).
(Figure
47).
47) and note the direction of
(Figure
47). Discard
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