Table of Contents
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1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
1-1 A typical PILOT 3300 system installation . . . . . . . . . . . . . . . . . . . . . 5
1-2 Using the PILOT 3300 system with other instruments. . . . . . . . . . 6
1-2-1 Using other instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2-2 NavBus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1-2-3 NMEA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 PILOT 3300 system hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2-1 What comes with your PILOT 3300 system . . . . . . . . . . . . . . . . . . . . 8
2-2 Other parts required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3-1 Installation sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-2 Installation guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-2-1 Location guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3-2-2 Wiring guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
3-3 Installing the MCU600 (Main Control Unit) . . . . . . . . . . . . . . . . . . 11
3-4 Installing the power supplies and steering drive . . . . . . . . . . . . . 12
3-4-1 Installing the power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
3-4-2 Installing the steering drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
3-5 Installing the RFU (rudder feedback unit) . . . . . . . . . . . . . . . . . . . . 17
3-6 Installing the Compass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
3-7 Installing the Gyro. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Reference Manual
Contents
4 Dockside setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5 Sea trials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Appendix A - Specifications - MCU600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Appendix B - Specifications - NS3300 Display. . . . . . . . . . . . . . . . . . . . . . 30
Appendix C - User data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Note: This document has not been formally checked, it is for
reference only.
4-1 Start dockside setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4-2 Calibrating the rudder feedback unit. . . . . . . . . . . . . . . . . . . . . . . .27
5-1 Calibrating the compass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
5-2 Aligning the compass and the rudder. . . . . . . . . . . . . . . . . . . . . . .28
5-2-1 Aligning the compass (Align heading). . . . . . . . . . . . . . . . . . . . . . .28
5-2-2 Aligning the Rudder (Centre rudder) . . . . . . . . . . . . . . . . . . . . . . . .28
3
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Summary of Contents for NorthStar NS3300 AutoPilot
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Page 1: Table Of Contents
1 Introduction ............5 1-1 A typical PILOT 3300 system installation . - Page 2 DAMAGE OR THAT MAY VIOLATE THE LAW. As Northstar is continuously improving this product we retain the right to make changes to the product at any time which may not be reflected in this version of manual. Please contact your nearest Northstar office if you require any further assistance.
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Page 3: Introduction
1 Introduction Using this manual This manual describes how to install and set up the PILOT 3300 system. Refer to the separate PILOT 3300 Reference manual for information on how to operate the PILOT 3300 display unit. To install a PILOT 3300 system, you must perform installation, dockside setup and sea trials (see sections 3, 4 and 5). -
Page 4: Using The Pilot 3300 System With Other Instruments
The PILOT 3300 system can use data from these instruments: GPS: A GPS or chartplotter, such as a Northstar 6000i chartplotter must be connected to the PILOT 3300 system for the PILOT to operate in GPS mode (see the PILOT 3300 Reference manual). -
Page 5: Nmea
SOG (from VTG sentences) is optional and improves performance. Note: If the PILOT 3300 system is connected to a Northstar series wind or speed instrument using NavBus, then the PILOT 3300 system will automatically receive and use the wind or speed data, and the NMEA connection need not be wired. -
Page 6: Pilot 3300 System Hardware
Other marine instruments (optional): Wind, speed or GPS instruments can be connected (see section 1-2). Other parts: For systems of several instruments, wiring and connectors are required. Northstar junction boxes can simplify wiring several Northstar instruments together (see section 1-2 or the NavBus Installation and Reference manual). -
Page 7: Installation
3 Installation Warning: Correct installation is critical to the performance of the unit. It is vital to read this manual and the documentation that comes with the other parts before starting installation. Warning: The MCU600 is not waterproof. Mount the unit in a dry place. The PILOT 3300 system display unit is waterproof. -
Page 8: Installation Guide
Do not fit more than one extension cable to each unit. When fitting any type of cable: Do not crush, pinch or strain the cable. Secure the cable at regular intervals. Ensure no connectors or exposed terminals are in the bilge. Northstar NS3300 Pilot System Intallation... -
Page 9: Installing The Mcu600 (Main Control Unit)
3-3 Installing the MCU600 (Main Control Unit) IMPORTANT: 60 mm (2.36”) clear- ance required for cables Installation Find a suitable location for the unit: In a dry, cool place; if possible not the engine room. Close to the high-current power supply and the steering drive, to reduce the length of the high current wiring. -
Page 10: Installing The Power Supplies And Steering Drive
12 V DC power supply, current to suit drive Fuse 1 A Switch switch, current rating to suit steering drive MCU600 Connector Heavy cover duty Light duty power Connector Heavy duty cover power Light duty power Northstar NS3300 Pilot System Intallation... -
Page 11: Installing The Steering Drive
3-4-2 Installing the steering drive Install the steering drive according to one of the diagrams on the following pages. Note Keep all wiring as short as possible. Use the wire size given in the table below. Follow the wiring guide (see section 3-2-2). Wire less than #10 gauge will not fit directly into the four way terminal block. - Page 12 Motor MCU600 Fit strain relief Heavy duty power (see section 3-4-1) Wiring polarity does not matter. Motor Clutch 1N4002 diode or equivalent relay Fit close to relay coil coil Northstar NS3300 Pilot System Intallation No connection Connector cover...
- Page 13 Installing a electric drive motor with clutch relay In the Setup > Vessel menu (See PILOT 3300 system Reference manual), set Drive Type to Motor. Heavy duty power (see section 3-4-1) Installing a continuous running pump and solenoid valves. In the Setup > Vessel menu (See PILOT 3300 system Reference manual), set Drive Type to Spool ground. Reference Manual MCU600 Fit strain relief...
- Page 14 Installing solenoid valves or relays with jog or electric steering In the Setup > Vessel menu (See PILOT 3300 Reference manual), set Drive Type to Spool ground. MCU600 Fit strain relief No connection Heavy duty power (see section 3-4-1) Starboard Jog/steer controls Port Northstar NS3300 Pilot System Intallation...
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Page 15: Installing The Rfu (Rudder Feedback Unit)
3-5 Installing the RFU (rudder feedback unit) Physical Mounting requirements Note Reference Manual Rudder shaft 90 mm (3.5”) 220 mm (8.7”) Linkage to rudder Connecting rod, with quick release fittings and lock nuts each end These two distances to be equal. Adjust position of rod on arm if required. - Page 16 Satisfactory: U-shaped arrangement Not recommended: Z-shaped arrangement, with arm not parallel to length of boat, for example: for example: Bow of boat If rudder turns too far, the unit might not return to the Z shape. Northstar NS3300 Pilot System Intallation...
- Page 17 Installation 1 Find a suitable location and arrangement for the unit as described above. 2 Choose, assemble and fit a suitable rudder linkage. 3 Fit the unit as shown below: Set rudder amidships. If necessary, cut connecting rod at this end, then replace coupling and lock nut.
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Page 18: Installing The Compass
Northstar NS3300 Pilot System Intallation... - Page 19 Installation 1 Find a suitable location for the unit as described above. 2 Mount the unit with the three screws provided. Use a level to ensure the unit is vertical to 3 Wire the cable back to the MCU600, following the wiring guide (see Note Reference Manual within 10°.
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Page 20: Installing The Gyro
The unit is completely waterproof but should not be immersed. Follow the location guide (see section 3-2-1). The Ideal location is at the centre of movement (for planing hulls, the centre of movement is usually close to the stern). 71 mm, (2.8”) Northstar NS3300 Pilot System Intallation... - Page 21 Installation 1 Find a suitable location for the unit as described above. 2 Mount the unit with the three screws provided. Use a level to ensure the unit is vertical to within 10°. 3 Wire the cable back to the MCU600, following the wiring guide (see section 3-2-2). Note If you move the gyro with respect to the compass while the power is on, wait for the heading to stabilise.
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Page 22: Installing The Pilot 3300 Display Unit And Other Instruments
2 Hold the display unit in place in the mounting bracket. Fit the mounting bracket knobs into the display unit and do up the knobs loosely. 3 Adjust the tilt of the display for best viewing, then hand tighten the knobs on the mounting bracket. Northstar NS3300 Pilot System Intallation... - Page 23 Wiring the display unit MCU600 Clutch relay out: 8 NMEA2 - in/out: 7 NMEA1 - in: 6 NMEA common: 5 NavBus -, Blue: 4 NavBus +, Orange: 3 Ground, Black: 2 12 V power +, Red: 1 Note • Wire the display unit power wires (red and black wires) to the eight way connector terminals 1 and 2 to ensure the display unit and main control unit have the same light duty power supply.
- Page 24 If adding more than three display units or other series instruments, fit a separate light-duty power supply for the extra instruments (see section 3-4 or the instrument’s installation manual) The external alarm outputs (green wire) of Northstar series instruments can be connected together to drive the external beepers and lights.
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Page 25: Dockside Setup
4 Dockside setup Perform the dockside setup: after installing a PILOT 3300 system (see section 3) after a part has been changed or if a problem is suspected After dockside setup, perform the sea trials (see section 5 ). 4-1 Start dockside setup 1 Turn the PILOT 3300 system on (See PILOT 3300 Reference manual). -
Page 26: Sea Trials
This sets the rudder setting to sail a straight course. Ensure there is no cross wind or current. To align the rudder go to Centre rudder in the Setup > Calibrate menu. Follow the on-screen instructions presented by the calibration wizard (See PILOT 3300 Reference manual). Northstar NS3300 Pilot System Intallation... -
Page 27: Appendix A - Specifications - Mcu600
8-Way Terminal power supply: 10.5 to 16.5 V DC, 300 Other optional instruments: refer to the instrument’s Reference manual. Interfaces: connection to other Northstar instruments NavBus: and PILOT 3300 display unit. NMEA 0183 ports: programmed to be an input or output... -
Page 28: Appendix B - Specifications - Ns3300 Display
Supply current ( at 13.8 V): Without backlighting: 160 mA. With full backlighting: up to 390 mA. Other optional instruments: refer to the instrument’s Reference manual. Interfaces NavBus: connection to MCU and other Northstar instruments. NS3300 Display unit power/data cable wires: Wire color Black... -
Page 29: Appendix C - User Data
Appendix C - User data User Data table (to record installation setup data) Menu > Setup > SYSTEM menu Language Night mode Key beep Auto power off SmartCraft Menu > Setup > OPTIONS menu Dodge angle Tack mode Tack angle Gybe mode Gybe angle Tack delay... - Page 30 Menu > Setup > PROFILES menu Profile (user1) Parameters: Adaptive Response Ratio Advanced: Trim C-rudder GPS gain Wind gain Profile (user2) Parameters: Adaptive Response Ratio Advanced: Trim C-rudder GPS gain Wind gain Profile (user3) Parameters: Northstar NS3300 Pilot System Intallation...
- Page 31 Adaptive Response Ratio Advanced: Trim C-rudder GPS gain Wind gain Profile (user 4) Parameters: Adaptive Response Ratio Advanced: Trim C-rudder GPS gain Wind gain Profile (user5) Parameters: Adaptive Response Ratio Advanced: Trim C-rudder GPS gain Wind gain Reference Manual...
- Page 32 Notes Note: This document has not been formally checked, it is for reference only. Northstar NS3300 Pilot System Intallation...