Related Manuals for ROLEC WALLPOD ROLEC4020G
Summary of Contents for ROLEC WALLPOD ROLEC4020G
- Page 1 INSTALLATION & OPERATION MANUAL WALLPOD Manufactured Intelligent EV charging unit in the UK...
-
Page 2: Product Support
Date Published: December 2022 Rolec Services Ltd are the publishers of this document and own the rights to use the text, images and all technical content contained within. Content supplied by third parties / partner organisations remains the property of that organisation and is used by agreement with the supplier. -
Page 3: Table Of Contents
Product Support Contents Product Support Safety Safety Advice within this Manual Product Overview Product Features About Load Balancing About Load Management About Demand Side Response About PEN Protection Security – Tamper Protection Product Specification Unpacking Standard Contents Options and Accessories Labelling Installation BEFORE Installation... -
Page 4: Safety
Rolec Services Ltd cannot accept any responsibility for improper installation or any problems arising from improper installation. NOTE: Damage to the equipment, connected systems or to property caused by improper installation are the responsibility of the installer. -
Page 5: Product Overview
Users may need to consider an external antenna and/or booster to their Wi-Fi system to reach remote chargepoints. For Commercial installations, VendElectric is Rolec EV’s chargepoint management platform. Other preferred partners are: Monta, Fuuse, and ChargePlace Scotland, but others include Parkable and Ampeco. - Page 6 Product Overview NOTE: The United Kingdom has introduced new regulations (SI 2021/1467) that apply to domestic and private EV chargepoints, and which aligns them with other ‘Smart’ appliances. The new regulations are, amongst other things, designed to balance demands for power and to deliver an efficient use of power across the country whilst maintaining a consistent and secure service to EV drivers, when and where they need it.
-
Page 7: About Load Balancing
Rolec chargepoints are pre-configured to load balance with a 13A ‘buffer’. This means that whatever the property fuse may be, load balancing will start 13A before its maximum limit is reached. -
Page 8: About Load Management
NOTE: Where a Rolec Load Balancing Current Transformer (CT) has been installed and connected to a load balancing enabled Rolec chargepoint, it will reduce the supply of power to the vehicle where the combined demand of the property and vehicle would exceed the power available to the property as a whole. -
Page 9: About Pen Protection
Product Overview About PEN Protection The TruePEN system removes the need to install a dedicated earth for the chargepoint. In the event of a fault, the system will break all power cable connections between the chargepoint and the vehicle. A PEN fault is most commonly seen as either, an undervoltage or an overvoltage entering the chargepoint from the mains supply. -
Page 10: Product Specification
Product Specification Product Specification RFID Reader Location Enclosure os re Fasteners 1 of 6 Wall Charging Mounting Socket Cover Point (Socket 1 of 4 ChargePoint Only) ‘Halo’ Status Cable Tidy and Indicator Plug Holster (Tethered Cable Chargepoints Only) Figure 1 WallPod General Arrangement and Dimensions WallPod Intelligent EV Charging Unit EVWM-V01-R1 Installation and Operation Manual Page 9 of 35... - Page 11 Product Specification Smart Link Rubber Seal Connection Meter Connector EV Charge Controller CT Connectors Status Indicator Power ‘IN’ ‘Halo’ Connector Connector to Power ‘OUT’ and N, E, L. Signal Connector to Socket or Incoming Cable Mains Power L, N, E. Terminals L, N, E.
- Page 12 Product Specification Smart Link Connection Meter Connector 2x CT Connectors Status Indicator Power ‘IN’ ‘Halo’ Connector Connector to Power ‘OUT’ and N, E, L. Signal Connector to Socket L, N, E. Figure 4 EV Charge Controller Mobile Network Antenna Connection Connection to RFID Board Connection to...
- Page 13 Product Specification Connection Charging Input Unit Product Type Output Supply Colour Code Grey ROLEC4020G 1x 32A 1x Type 2 (IEC Single Phase 62196) Up to 7.4kW (32A) White ROLEC4020W 230V AC (±10 %) charging socket 50/60Hz Black ROLEC4020B Single Grey ROLEC4140G 1x 63A 1x Type 2 (IEC...
- Page 14 Certification Markings – CE & UKCA Warranty 3 years Rolec Services Ltd are a registered manufacturer (WEE/AG3499TY) within the WEEE Recycling Scheme, allowing its products at the end of their life, to be processed by an appropriate local service provider.
-
Page 15: Unpacking
Unpacking Unpacking IMPORTANT: Make sure all packaging is disposed of responsibly and in accordance with the current regulations in your region. Packaging is 100% recyclable where appropriate facilities exist. Standard Contents EV chargepoint Configuration Tag VendElectric and Monta QR Code Socket ID Labels Current Transformer (CT) device with cable Remote cable hanger/plug holster (tethered units only) Fixing Template –... -
Page 16: Labelling
Labelling Labelling Observe any/all labels displayed on the equipment or inside the enclosure. Figure 6 Typical Product Rating and Serial Number Label Figure 8 Socket ID Label Figure 7 Configuration Tag (Back and Front) Figure 9 RFID Label Figure 10 Typical Socket Type and power Rating Labels NOTES: 1. -
Page 17: Installation
Units using mobile networks require a suitable signal of 14 CSQ or better. Units using Wi-Fi connectivity require a strong, stable connection. Rolec cannot be held responsible or accountable in the event that a unit using a mobile network or Wi-Fi is installed in a location without adequate network signal. -
Page 18: If A Mounting Post Will Be Used
Installation 2. Make sure the electrical power available at the site is sufficient for the desired power output from the chargepoint. Chargepoint output power is managed by the chargepoint based on information about the site entered into the Configuration Application after installation. -
Page 19: Schematics
Installation Schematics INCOMING SUPPLY MAGNET 1 MAGNET 2 MAGNETIC MAGNETIC FIELD FIELD REED SWITCH 1 REED SWITCH 2 (TAMPER) (BREACH) HEADER (FRONT VIEW) HEADER (FRONT VIEW) 230V 0.25-5(100)A 24 G 1000 imp/kWh 25 B 23 A LINK 2xWHITE CABLES LOAD BALANCING CT (TO BE CONNECTED TO A CT FITTED AROUND THE HOME INCOMING SUPPLY LIVE WIRE) OPTIONAL SOLAR MONITORING CT HALO LED STATUS... - Page 20 Installation INCOMING SUPPLY MAGNET 1 MAGNET 2 MAGNETIC MAGNETIC FIELD FIELD REED SWITCH 1 REED SWITCH 2 (TAMPER) (BREACH) HEADER (FRONT VIEW) HEADER (FRONT VIEW) 230V 0.25-5(100)A 24 G 1000 imp/kWh 25 B 23 A LINK RESISTOR 2xWHITE CABLES CABLE LOAD BALANCING CT (TO BE CONNECTED TO A CT FITTED (CP) AROUND THE HOME INCOMING SUPPLY LIVE WIRE)
-
Page 21: Install The Chargepoint
Installation Install the Chargepoint IMPORTANT: All electrical work must be performed in accordance with the current legislation applicable in the geographical region of the installation. CAUTION: Equipment Damage – Sensitive Equipment If you will be performing insulation resistance tests on the power supply cables, it is advised to be done BEFORE connecting the power cable to the chargepoint. - Page 22 Installation CAUTION: Equipment Damaged Do NOT use the enclosure as a drilling guide. Dust/debris can damage components and will invalidate the warranty. 4. Place the fixing template (supplied in the packaging) onto the chosen mounting location. 5. Make sure the template is upright and level then mark the fixing points so that the chargepoint will be level and level when installed.
-
Page 23: Install Load Balancing
Installation IMPORTANT: It is the responsibility of the installing engineer to satisfy themselves, that all accessible cable terminations throughout this product are secure and have not become loose, strained, or disconnected during transit and/or installation. 11. Switch ON the power to the chargepoint and test in accordance with the current legislation applicable in the geographical region of the installation. -
Page 24: Extend The Ct Cable
Installation Figure 14 CT Clamp Positioning Extend the CT Cable If required, the CT cable may be extended up to a theoretical maximum of 100m. To avoid interference and reduce the loss of signal, extension cables should be as short as possible. Extensions of 20m or less are recommended. Extension cables must be a screened ‘Twisted Pair’. -
Page 25: Connect The Ct Cable To The Chargepoint
Installation Connect the CT Cable to the Chargepoint IMPORTANT: A suitable cable gland must be installed to the chargepoint enclosure to accept the CT cable and maintain the IP rating of the enclosure. 1. Locate the EV Charge Controller enclosure and the connector marked CT. - Page 26 Installation NOTES: Load Balancing 1. If extending the CT cable or adding Connections a solar monitoring CT, the cable colours will be those that you have chosen to use. 2. The lower two terminals on the CT Solar Monitoring connector may be used to attach a Connections CT used with a solar system.
-
Page 27: Configure Load Balancing
Installation Configure Load Balancing Configuration of the load balancing system is performed using the Smart Application as part of the online configuration process. The main fuse or circuit breaker in the property’s consumer unit should be labelled to state the maximum load. The load balancing system must be set to the same figure (or lower) than the main fuse or circuit breaker. -
Page 28: Configuration
This chargepoint can be managed by any Open Chargepoint Protocol (OCPP) 1.6J compliant chargepoint management system and can receive over-the-air updates. If Rolec’s own VendElectric service is NOT going to be used, another service provider will be required to provide chargepoint management services. Chargepoint configuration will need to be performed in accordance with the alternative provider’s instructions. -
Page 29: After Configuration
Chargepoint Installation Completion After Configuration 1. Once configuration is complete, the Host (owner) will need to install the chosen provider’s application to their smartphone. 2. Engage with the customer to install the appropriate application to their smartphone (or similar device) from either the App Store for Apple devices or from Google Play for Android devices. - Page 30 Chargepoint Installation Completion 7. If the WallPod has anti-tamper security built in, install the supplied plugs into the front fascia securing holes. One plug contains a magnet which is used as part of the anti- tamper security system. The magnet plug (shown here in red) MUST be installed into the top right-hand securing hole.
-
Page 31: Operation
Operation Operation As a ‘Smart’ product, this chargepoint can be operated and/or monitored by a wide range of web enabled devices. Alternatively, it may be operated manually via an RFID card/fob. VendElectric EV Driver Application The VendElectric EV Driver Application is a free download for use with smartphones running Google Android or Apple IOS. -
Page 32: End A Charging Session
Operation 7. If you are present when power for charging is made available, the status indicator will change to show a fixed green light. NOTE: Default Hours and Randomised Delay Following the initiation of the charge session, UK regulations require chargepoints of this type to apply power for charging during the ‘default’... -
Page 33: About Charging Cables And Sockets
Operation About Charging Cables and Sockets The points below apply to Rolec cables and will be similar for cables made by other manufacturers. Always follow the manufacturer's advice. 1. Charging cables should be fully uncoiled when in use. 2. Charging cables should not be stretched or place strain on the chargepoint or vehicle connections. -
Page 34: Maintenance
NOTE: In the event of a hardware issue, always contact your installer first. If damage has been sustained to communications devices and/or other ‘Smart’ components, it is recommended that an approved Rolec installer is called to perform the repair. Damage caused to the equipment by misuse, lack of maintenance, inappropriate maintenance or modification is not covered by the manufacturer warranty. -
Page 35: About Software Updates
Maintenance 6. Do NOT allow charging cables to become contaminated with water (or other substances). Always store cables in accordance with the manufacturer’s instructions. NOTE: Rubber ‘dust’ caps that may be attached to cables are only suitable for short term protection, or protection whilst stored in an indoor environment. They are not designed to fully protect against water ingress. -
Page 36: Suggested Inspection And Testing
Maintenance Suggested Inspection and Testing A record or inspection, testing and maintenance must be kept and may be required to support warranty claims. and 3 Quarter and 4 Quarter External Visual Inspection: External Visual Inspection: Check for physical damage. Check for physical damage. All warning labels present and All warning labels present and legible. - Page 40 This listing of any firm or their logos is not intended to imply any endorsement or direct affiliation with Rolec Services Ltd. and is purely to demonstrate branding opportunities. © 2022 by Rolec Services. All rights reserved. EVWM-V01-R1 Rolec WallPod Intelligent EV Charging Unit - Installation and Operation Manual Manufactured in the UK t: 01205 724754 e: enquiries@rolecserv.co.uk...
Need help?
Do you have a question about the WALLPOD ROLEC4020G and is the answer not in the manual?
Questions and answers