Related Manuals for ROLEC BasicCharge ROLEC0211B
Summary of Contents for ROLEC BasicCharge ROLEC0211B
- Page 1 INSTALLATION & OPERATION MANUAL BASICCHARGE Manufactured Intelligent EV charging pedestal in the UK...
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Page 2: Product Support
Date Published: December 2022 Rolec Services Ltd are the publishers of this document and own the rights to use the text, images and all technical content contained within. Content supplied by third parties / partner organisations remains the property of that organisation and is used by agreement with the supplier. -
Page 3: Table Of Contents
Product Support Contents Product Support Safety Safety Advice within this Manual Product Overview Product Features About ‘Smart’ Services About Load Balancing About Load Management About Demand Side Response About PEN Protection Security – Tamper Protection Product Specification Unpacking Standard Contents Options and Accessories Labelling Installation... -
Page 4: Safety
Rolec Services Ltd cannot accept any responsibility for improper installation or any problems arising from improper installation. NOTE: Damage to the equipment, connected systems or to property caused by improper installation are the responsibility of the installer. -
Page 5: Product Overview
Users may need to consider an external antenna and/or booster to their Wi-Fi system to reach remote chargepoints. For Commercial installations, VendElectric is Rolec EV’s chargepoint management platform. Other preferred partners are: Monta, Fuuse, and ChargePlace Scotland, but others include Parkable and Ampeco. -
Page 6: About 'Smart' Services
Product Overview NOTE: The United Kingdom has introduced new regulations (SI 2021/1467) that apply to domestic and private EV chargepoints, and which aligns them with other ‘Smart’ appliances. The new regulations are, amongst other things, designed to balance demands for power and to deliver an efficient use of power across the country whilst maintaining a consistent and secure service to EV drivers, when and where they need it. -
Page 7: About Load Balancing
Rolec chargepoints are pre-configured to load balance with a 13A ‘buffer’. This means that whatever the property fuse may be, load balancing will start 13A before its maximum limit is reached. -
Page 8: About Load Management
NOTE: Where a Rolec Load Balancing Current Transformer (CT) has been installed and connected to a load balancing enabled Rolec chargepoint, it will reduce the supply of power to the vehicle where the combined demand of the property and vehicle would exceed the power available to the property as a whole. -
Page 9: About Pen Protection
Product Overview About PEN Protection The TruePEN system removes the need to install a dedicated earth for the chargepoint. In the event of a fault, the system will break all power cable connections between the chargepoint and the vehicle. A PEN fault is most commonly seen as either, an undervoltage or an overvoltage entering the chargepoint from the mains supply. -
Page 10: Product Specification
Product Specification Product Specification Illumination LED ‘Halo’ Status Indicator Light User Sensor Instructions QR Code RFID Socket ID Sensor Label External Antenna Charging Socket Figure 1 General Arrangement and Dimensions (Single and Double Socket Models) Figure 2 Optional Ground Mounting Base BasicCharge Intelligent EV Charging Pedestal EVBM-V01-R1 Installation and Operation Manual Page 9 of 36... - Page 11 Product Specification FRONT REAR Smart Communications Module EV Charge Controller for socket 1 RFID Sensor (Front Layer) (Front mounted on single EV Charge Controller socket models) for socket 2 (Rear Layer) MID Meter – Socket 2 RCBO – Socket 1 RCBO –...
- Page 12 Product Specification Smart Link Connection Meter Connector 2x CT Connectors Status Indicator Power ‘IN’ ‘Halo’ Connector Connector to Power ‘OUT’ and N, E, L. Signal Connector to Socket L, N, E. Figure 4 EV Charge Controller GPRS Antenna Connection Connection to RFID Board Connection to Anti-Tamper Devices...
- Page 13 Product Specification Connection Charging Input Unit Product Type Output Supply Colour Code Black ROLEC0211B 1x 32A 1x Type 2 (IEC Up to 7.4kW (32A) Single Phase 62196) Grey ROLEC0211G per socket 230V AC (±10 %) charging socket Single 50/60Hz White ROLEC0211W Phase Black...
- Page 14 Certification Markings – CE & UKCA Warranty 3 years Rolec Services Ltd are a registered manufacturer (WEE/AG3499TY) within the WEEE Recycling Scheme, allowing its products at the end of their life, to be processed by an appropriate local service provider.
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Page 15: Unpacking
IMPORTANT: Make sure all packaging is disposed of responsibly and in accordance with the current regulations in your region. Standard Contents EV Chargepoint Rolec ‘EV Connect’ Configuration Tag VendElectric Socket QR Code Label(s) Rubber Mat Installation and Operation Manual 1. Examine the package and make sure the contents have not been damaged in transit. -
Page 16: Labelling
Labelling Labelling Observe any/all labels displayed on the equipment or inside the enclosure. Figure 6 Typical Product Rating and Serial Number Label Figure 8 Socket ID Label Figure 7 Configuration Tag (Back and Front) Figure 9 Front Label Figure 11 Typical Socket Type and power Rating Labels NOTES: 1. -
Page 17: Installation
Advice provided in this manual does NOT override any legislation. Rolec Services Ltd cannot accept any responsibility for improper installation or any problems arising from improper installation. NOTE: Damage to the equipment, connected systems or to property caused by improper installation are the responsibility of the installer. -
Page 18: Before Installation
Units using mobile networks require a suitable signal of 14 CSQ or better. Units using Wi-Fi connectivity require a strong, stable connection. Rolec cannot be held responsible or accountable in the event that a unit using a mobile network or Wi-Fi is installed in a location without adequate network signal. -
Page 19: If A Ground Mounting Base Will Be Used
Installation If a Ground Mounting Base Will be Used: 1. Prepare the ground and set the ground mounting base in the desired location. Make sure the power supply cable, the ethernet cable (if required), and the Load Balancing CT cable (if required) are fed upward through the middle of the base. -
Page 20: Schematics
Installation Schematics WHITE CABLE RED + SUPPLY +HL BLUE GROUND BLACK - SUPPLY -HL WHITE HIN CABLE (CP) WHITE CABLE (PP) LIVE NEUTRAL EARTH Figure 12 BasicCharge Intelligent EV Charging Pedestal – 1x up to 7.4kW Type 2 Socket BasicCharge Intelligent EV Charging Pedestal EVBM-V01-R1 Installation and Operation Manual Page 19 of 36 December 2022... - Page 21 Installation Figure 13 BasicCharge Intelligent EV Charging Pedestal – 2x up to 7.4kW Type 2 Socket EVBM-V01-R1 Installation and Operation Manual BasicCharge Intelligent EV Charging Pedestal Page 20 of 36 December 2022...
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Page 22: Install The Pedestal
Installation Install the Pedestal IMPORTANT: All electrical work must be performed in accordance with the current legislation applicable in the geographical region of the installation. CAUTION: Equipment Damage – Sensitive Equipment If you will be performing insulation resistance tests on the power supply cables, it is advised to be done BEFORE connecting the power cable to the chargepoint. - Page 23 Installation CAUTION; Equipment Damage – Sensitive Equipment If you will be performing insulation resistance tests on the power supply cables, it is advised to be done BEFORE connecting the cable to the chargepoint. The high voltages applied during the test may damage sensitive components if tested after the cable is connected.
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Page 24: Install Load Balancing
Installation Install Load Balancing NOTE: This manual assumes the installation of a single chargepoint. Whilst multiple chargepoints can be connected in a similar way, installers may wish to consider connecting/monitoring via third-party equipment. If connecting/monitoring via third-party equipment, make sure you are fully aware of the manufacturer’s instructions so that the device/system can be installed correctly and in conjunction with the chargepoint installation. -
Page 25: Extend The Ct Cable
Installation Extend the CT Cable 1. If required, the CT cable may be extended up to a theoretical maximum of 100m. To avoid interference and reduce the loss of signal, extension cables should be as short as possible. Extensions of 20m or less are recommended. Extension cables must be a screened ‘Twisted Pair’. -
Page 26: Configure Load Balancing
Installation NOTES: Load Balancing 1. If extending the CT cable or adding Connections a solar monitoring CT, the cable colours will be those that you have chosen to use. 2. The lower two terminals on the CT Solar Monitoring connector may be used to attach a Connections CT used with a solar system. -
Page 27: Configuration
This chargepoint can be managed by any Open Chargepoint Protocol (OCPP) 1.6J compliant chargepoint management system and can receive over-the-air updates. If Rolec’s own VendElectric service is NOT going to be used, another service provider will be required to provide chargepoint management services. Chargepoint configuration will need to be performed in accordance with the alternative provider’s instructions. -
Page 28: After Configuration
Chargepoint Installation Completion After Configuration 1. Once configuration is complete, the Host (owner) will need to install the chosen provider’s application to their smartphone. 2. Engage with the customer to install the appropriate application to their smartphone (or similar device) from either the App Store for Apple devices or from Google Play for Android devices. -
Page 29: Led Illumination
Chargepoint Installation Completion 4. Make sure the service providers label(s) is neatly applied, close to the appropriate socket. 5. Test the illumination. LED Illumination This pedestal incorporates an amenity LED illumination lamp which activates in response to changing light levels. To test the illumination (when power is applied to the pedestal): 1. -
Page 30: Operation
Operation Operation As a ‘Smart’ product, this chargepoint can be operated and/or monitored by a wide range of web enabled devices. Alternatively, it may be operated manually via an RFID card/fob. VendElectric EV Driver Application The VendElectric EV Driver Application is a free download for use with smartphones running Google Android or Apple IOS. -
Page 31: End A Charging Session
Operation 7. If you are present when power for charging is made available, the status indicator will change to show a fixed green light. NOTE: Default Hours and Randomised Delay Following the initiation of the charge session, UK regulations require chargepoints of this type to apply power for charging during the ‘default’... -
Page 32: About Charging Cables And Sockets
Operation About Charging Cables and Sockets The points below apply to Rolec cables and will be similar for cables made by other manufacturers. Always follow the manufacturer's advice. 1. Charging cables should be fully uncoiled when in use. 2. Charging cables should not be stretched or place strain on the chargepoint or vehicle connections. -
Page 33: Maintenance
Maintenance Maintenance Replace the LED Bulb(s) The LED bulbs in the lighting head can be easily replaced. IMPORTANT: Only install bulbs of the same specification. Heat from other types of bulbs may damage the pedestal. Bulb Type: G9 LED Power: 2.3W each / 230 - 240 Volts Colour Temperature: 5000K WARNING: Electrical Power Turn OFF electrical power to the chargepoint before starting work. - Page 34 Maintenance 7. Make sure the top cover is clean and free of debris. Pay particular attention to the rubber seal that runs around the inside edge of the cover. 8. Place the top cover onto the light diffuser. Make sure the top of the diffuser sits cleanly and squarely against the rubber seal in the top cover.
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Page 35: Chargepoint Maintenance
NOTE: In the event of a hardware issue, always contact your installer first. If damage has been sustained to communications devices and/or other ‘Smart’ components, it is recommended that an approved Rolec installer is called to perform the repair. Damage caused to the equipment by misuse, lack of maintenance, inappropriate maintenance or modification is not covered by the manufacturer warranty. -
Page 36: About Software Updates
Maintenance 6. Do NOT allow charging cables to become contaminated with water (or other substances). Always store cables in accordance with the manufacturer’s instructions. NOTE: Rubber ‘dust’ caps that may be attached to cables are only suitable for short term protection, or protection whilst stored in an indoor environment. They are not designed to fully protect against water ingress. -
Page 37: Suggested Inspection And Testing
Maintenance Suggested Inspection and Testing A record or inspection, testing and maintenance must be kept and may be required to support warranty claims. and 3 Quarter and 4 Quarter External Visual Inspection: External Visual Inspection: Check for physical damage. Check for physical damage. All warning labels present and All warning labels present and legible. - Page 40 Brand names, logos and trademarks used herein remain the property of their respective owners. This listing of any firm or their logos is not intended to imply any endorsement or direct affiliation with Rolec Services Ltd. and is purely to demonstrate branding opportunities. © 2022 by Rolec Services. All rights reserved.
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Questions and answers
What size is the mains cables most likely 10mm and overcurrent device size and type of cable for load management. Will have to mount an external isolator as per IS10101