Page 1 Introduction Safety instructions General information Continuous gas analysis Description SIPROCESS GA700 Rack-mounted device Combined operation Installing Operating Instructions Installing/removing and connecting analyzer and option modules Connecting Commissioning Operation Maintenance and service Decommissioning, dismantling and disposal Technical specifications Dimension drawings 7MB3000-..-..
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Table Of Contents
Table of contents Introduction ............................7 Purpose of this document ....................7 History..........................7 Purpose ..........................8 Field of application ......................8 Proper use ........................... 9 Qualified personnel......................9 Checking delivery ........................ 9 Transportation and storage ....................10 Warranty conditions......................11 Safety instructions ..........................
Page 4 Table of contents CALOMAT 7 ........................30 4.6.1 How the CALOMAT 7 works....................31 Option modules ......................... 31 Combined operation ..........................33 Slots for analyzer modules ....................33 Operating modes ....................... 33 5.2.1 Setting note........................33 5.2.2 Serial/parallel operation ..................... 34 5.2.3 Pressure operation/Suction operation .................
Page 5 Table of contents Connecting ............................67 Gas connections ........................ 67 8.1.1 General safety instructions on gas connection ..............67 8.1.2 Connection information ..................... 68 8.1.3 Installing/removing the sample gas restrictor..............70 8.1.4 Gas connections on the device ................... 71 8.1.4.1 OXYMAT 7 .........................
Page 6 Table of contents 11.2 General information on maintenance ................107 11.3 Cleaning the device ......................107 11.4 Maintaining analyzers ...................... 107 11.5 Replacing the basic device....................107 11.6 Replacing the processing unit................... 109 11.7 Replacing option modules ....................110 11.8 Eliminating faults and errors ....................
Page 7: Introduction
Introduction Purpose of this document These operating instructions include all the necessary information on the operating principle and the safe usage of the device. These are instructions on the mounting, commissioning, operation, servicing, decommissioning and dismantling of the device. These operating instructions are intended for qualified personnel who have been instructed in all work on a device in non-hazardous areas and in possible dangers arising from improper conduct and who have been trained.
Page 8: Purpose
Field of application These operating instructions only describe non explosion-proof SIPROCESS GA700 rack- mounted devices. You can find information on explosion-proof SIPROCESS GA700 devices in the compact operating instructions "Devices in explosion-proof version", see Table A-6 References 5 - Compact Operating Instructions Ex (Page 136).
Page 9: Proper Use
Introduction 1.7 Checking delivery The following table provides an overview of the device variants. Table 1-2 SIPROCESS GA700 devices with analyzer modules Device variants MLFB number Basic device: Rack-mounted device 7MB3000-0****-**** Analyzer modules, standard version: OXYMAT 7 7MB302*-0***0-*AA* ULTRAMAT 7...
Page 10: Transportation And Storage
Introduction 1.8 Transportation and storage 4. Check the scope of delivery for correctness and completeness on the basis of the delivery note. Compare the serial numbers on the delivery note with the serial numbers on the basic device or on the analyzer modules. 5.
Page 11: Warranty Conditions
All obligations on the part of Siemens AG are contained in the respective sales contract, which also contains the complete and solely applicable liability provisions. The provisions defined in the sales contract for the responsibility for defects are neither extended nor limited by the remarks in this document.
Page 12 Introduction 1.9 Warranty conditions Rack-mounted device Operating Instructions, A5E31874006-12...
Page 13: Safety Instructions
Safety instructions Requirements for safe use In terms of safety, this device left the factory in perfect condition. In order to maintain this status and to ensure safe operation of the device, observe these operating instructions and all the information relevant to safety. Observe the information and symbols on the device.
Page 14: Conformity With European Directives
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens expressly recommends that product updates be applied as soon as they become available and that only the latest product versions be used. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer’s exposure to cyber...
Page 15 Safety instructions 2.2 Basic safety instructions To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under: Industrial security (https://www.siemens.com/industrialsecurity) WARNING Introduction of combustible gases Explosion hazard Devices in standard version are not designed for use in hazardous areas.
Page 16 Safety instructions 2.2 Basic safety instructions Rack-mounted device Operating Instructions, A5E31874006-12...
Page 17: General Information
If you want to use the device under special ambient conditions, for example, in nuclear power plants or for research and development purposes, we recommend: First contact your local SIEMENS partner or our application department. Explain the specific application and clarify the operating conditions. Automatic reset All SIPROCESS GA700 devices feature internal monitoring.
Page 18: Measuring High Oxygen Concentrations
General information 3.4 Measuring high oxygen concentrations If you are using SIPROCESS GA700 devices in critical processes, observe the following information: • Monitor the limits externally via the control system. • If an option module 2.1 is installed, read out the device status via the digital outputs of the option module.
Page 19: Description
Description Overview Rack-mounted devices have a modular structure. A rack-mounted device comprises a rack- mounted housing and at least one analyzer module. Optionally, rack-mounted devices can be fitted with option modules. Definition of rack-mounted device and rack-mounted housing The following terms are used in the operating instructions: •...
Page 20: Design Of Rack-Mounted Housing
Description 4.2 Design of rack-mounted housing Design of rack-mounted housing ① ⑤ Power supply unit Door ② ⑥ Processing unit Ethernet service interface ③ ⑦ Mounting location AM1 Keyboard ④ ⑧ Mounting location AM2 Display Figure 4-1 Design of rack-mounted housing The device is secured with four screws, for example in a cabinet or frame, see section "Installing the rack-mounted device (Page 53)".
Page 21: Device/Module Identification
Description 4.3 Device/module identification Device/module identification 4.3.1 Nameplate layout ① ④ Article number DataMatrix Code ECC 200 ② ⑤ Serial number Date of manufacture ③ Revision status Figure 4-2 Nameplate The nameplate with the article number and other important information is located on the left of the enclosure exterior.
Page 22: Date Of Manufacture
Description 4.3 Device/module identification The module nameplate with the article number and other important information is located below the gas connections on the module exterior. Measured component examples M1 CO 0-500/5000 vpm M1 CO 0-500/5000 vpm M1 CO 0-500/5000 vpm M2 CO 0-500/5000 vpm M2 ‑...
Page 23: Oxymat 7
Description 4.4 OXYMAT 7 OXYMAT 7 ① ⑤ Reference gas inlet Power supply connection ② ⑥ Not assigned Connection for optional module 2.x (OM2.x) ③ ⑦ Sample gas outlet Connection for internal bus communication (CAN) ④ Sample gas inlet Figure 4-4 Design OXYMAT 7, high-pressure version, measurement gas path with pipes Rack-mounted device Operating Instructions, A5E31874006-12...
Page 24: Principle Of Operation Of Oxymat 7
Description 4.4 OXYMAT 7 4.4.1 Principle of operation of OXYMAT 7 Overview ① ⑦ Reference gas inlet Paramagnetic measurement effect ② ⑧ Restrictors Electromagnet with alternating current strength ③ ⑨ Microflow sensor Sample gas and reference gas outlet ④ ⑩ Reference gas channels Vibration compensation system (optional) ⑤...
Page 25 Description 4.4 OXYMAT 7 Measuring principle In contrast to other gases, oxygen is highly paramagnetic. OXYMAT 7 analyzer modules use this physical property to determine the oxygen concentration in gases. Oxygen molecules in an inhomogeneous magnetic field always move toward the higher field strength.
Page 26: Reference Gas Monitoring
• For changes to the sample gas pressure, contact the Service (Page 149). • Have the pressure switching point of the reference gas pressure switch adjusted by a Siemens technician or someone trained for this case.
Page 27: Ultramat 7
Description 4.5 ULTRAMAT 7 ULTRAMAT 7 4.5.1 Module design ① ⑤ Sample gas inlet (1) Connection for internal bus communication (CAN) ② ⑥ Sample gas outlet (2) Power supply connection ③ ⑦ Reference gas outlet (3) Connection for optional module 2.x (OM2.x) ④...
Page 28: How The Ultramat 7 Works
Description 4.5 ULTRAMAT 7 4.5.2 How the ULTRAMAT 7 works Overview ① ⑧ Source, adjustable Slider, adjustable ② ⑨ Optical filter Microflow sensor ③ ⑩ Beam splitter/Y cell Receiver chamber measuring side ④ ⑪ Chopper Sample gas outlet ⑤ ⑫ Reference chamber Sample chamber ⑥...
Page 29: Reference Gas Monitoring
Description 4.5 ULTRAMAT 7 Measuring principle The ULTRAMAT 7 can simultaneously measure up to 4 infrared-active measuring components. The measurements are based on the molecular-specific absorption of infrared radiation bands (absorption bands). ULTRAMAT 7 analyzer modules use a spectral range which includes wavelengths of 2 to 9 µm.
Page 30: Calomat 7
Description 4.6 CALOMAT 7 The flow rate of the reference gas can range from 0.1 l/min to 1.5 l/min. We recommend a flow rate of approx. 0.5 l/min. For devices without flow-type reference compartment, the reference cuvette is filled with nitrogen and hermitically sealed.
Page 31: How The Calomat 7 Works
Description 4.7 Option modules 4.6.1 How the CALOMAT 7 works Overview ① Sample gas inlet ② Measuring membrane with thin-film resistors ③ Sample gas outlet Figure 4-9 Principle of operation of CALOMAT 7 How it works/measuring principle The measuring method is based on the different levels of thermal conductivity of gases. CALOMAT 7 analyzer modules work with a micromechanically produced Si chip, the measuring membrane of which is equipped with thin-film resistors.
Page 32 Description 4.7 Option modules Option module 2.2 Option module 2.2 (OM2.2) is a system module connected directly via the CAN bus. Just like the analyzer modules, this module is an "intelligent" module with the following core properties: • Independent identification in the menu of the LUI •...
Page 33: Combined Operation
Combined operation Slots for analyzer modules The following figure shows the rear of the rack-mounted device with two slots for the analyzer modules. ① Slot 1 (AM1), example OXYMAT 7 ② Slot 2 (AM2), example CALOMAT 7 Figure 5-1 Slots for analyzer modules, rack-mounted device rear Operating modes 5.2.1 Setting note...
Page 34: Serial/Parallel Operation
Combined operation 5.3 Structure of the gas connections 5.2.2 Serial/parallel operation If you are using two analyzer modules in one basic device, the analyzer modules can be operated in series or in parallel: • Serial operation: The sample gas flows through the analyzer modules consecutively. To do this, connect the sample gas outlet of the analyzer module filled first to the sample gas inlet of the second analyzer module.
Page 35 Combined operation 5.3 Structure of the gas connections Overview ① Version with pipes: Sample gas bushing with 6 mm nozzles ② Sample gas restrictors ③ Version with hoses: Sample gas bushing with 6 mm nozzles Figure 5-2 Sample gas connections with sample gas restrictors The sample gas connections of the analyzer modules are 6 mm nozzles.
Page 36 Combined operation 5.3 Structure of the gas connections Distinction between sample gas restrictors and clamping screws The sample gas restrictor and clamping screw differ in the bolt head and at the outlet diameter at the bottom end. • Sample gas restrictor: Slotted screw, outlet diameter 0.5 mm •...
Page 37 Combined operation 5.3 Structure of the gas connections Overview of mounting position ① Gas connection before installation of sample gas restrictor or clamping screw ② Gas connection after installation of sample gas restrictor or clamping screw ③ Front clamp ring ④...
Page 38: Application Planning
Combined operation 5.4 Application planning Application planning 5.4.1 General safety instructions WARNING Introduction of combustible gases Explosion hazard Devices in standard version are not designed for use in hazardous areas. • Do not use a standard version of the analyzer in hazardous areas. •...
Page 39: Notes On Applications Planning
Combined operation 5.4 Application planning 5.4.2 Notes on applications planning Note Usability of the device Before you use the device, use the technical specifications to check that your device is suitable for the measuring task. Note Vibrations at the installation site disturb the measured signal When you use OXYMAT 7 and/or ULTRAMAT 7 analyzer modules, vibrations, especially in the frequency range from 6 Hz to 15 Hz, can influence the measured signal.
Page 40: Operation With At Least One Ultramat 7
Combined operation 5.4 Application planning Table 5-1 Mounting position of the sample gas restrictor: OXYMAT 7 Operating Sample gas restrictor/clamping screw mode Operation with one Operation with two OXY‐ Operation with two OXY‐ OXYMAT 7 MAT 7 in series MAT 7 in parallel Pressure op‐...
Page 41: Operation With Different Analyzer Modules
Combined operation 5.4 Application planning 5.4.6 Operation with different analyzer modules OXYMAT 7/ ULTRAMAT 7/ CALOMAT 7 Table 5-4 Mounting conditions and positions for the sample gas restrictor Operating Sample gas restrictor/clamping screw mode OXYMAT 7/ ULTRAMAT 7 ULTRAMAT 7/ CALOMAT 7 OXYMAT 7/ CALOMAT 7 Pressure op‐...
Page 42: Retrofitting Sample Gas Restrictors
Combined operation 5.4 Application planning 5.4.7 Retrofitting sample gas restrictors Retrofitting example: "Pressure operation, serial" for OXYMAT 7/ULTRAMAT 7 When you are replacing the ULTRAMAT 7 with an OXYMAT 7 analyzer module, you must replace the sample gas restrictor in the sample gas inlet with a clamping screw. Sample gas inlet Reference gas inlet ①...
Page 43: Sample Gas Disposal
Combined operation 5.4 Application planning Retrofitting example "Suction operation, serial" operating mode for OXYMAT 7/ULTRAMAT 7 When you are using the ULTRAMAT 7 and the OXYMAT 7 analyzer module in serial suction operation, you must convert the sample gas restrictor of the OXYMAT 7 analyzer module: Sample gas inlet →...
Page 44: Plug & Measure Permitted Activities
Combined operation 5.5 Plug & measure permitted activities Plug & measure permitted activities 5.5.1 General information Term "Plug & Measure" is the ability to recognize any analyzer modules and/or option modules added at a later time and to integrate them. This ability makes it easier to replace modules for maintenance purposes as well as installing devices at a later time, for example, option modules.
Page 45: Case Differentiations
Combined operation 5.5 Plug & measure permitted activities NOTICE Deletion of the analyzer module parameter assignment due to faulty operation during commissioning During commissioning after replacement of the AM electronics, a faulty operation can prevent transfer of the parameters and render the AM electronics unusable. When you commission the device once again after replacing the AM electronics, the following applies: •...
Page 46 Combined operation 5.5 Plug & measure permitted activities Table 5-6 Plug & Measure installation of an AM into an existing (configured) device / replacement of an AM in an existing (configured) device Case Description Data synchronization/Action Un‐ Re‐ The AM is to be replaced by a module of User action.
Page 47 Combined operation 5.5 Plug & measure permitted activities Table 5-7 Plug & Measure installation of a PM into an existing (configured) device / replacement of a PM in an existing (configured) device Case Description Data synchronization/Action Un‐ The PM electronics is replaced. "-" is dis‐ Automatic data synchronization , no change...
Page 48 Combined operation 5.5 Plug & measure permitted activities Table 5-9 Plug & Measure - AM slot change Case Description Data synchronization/Action Un‐ AM1 → Internal swapping of modules between None change slots is not permitted! AM2 → Install the modules once again in their previous slot and restart the device.
Page 49: Installing
Note Material compatibility Siemens can provide you with support concerning selection of analyzer components wetted by the process medium. However, the device operator is responsible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible materials.
Page 50 Installing 6.1 General safety instructions for installation WARNING Violation of the maximum permissible operating pressure Danger of injury or poisoning The maximum permissible operating pressure depends on the device version. The device can be damaged if the maximum permissible operating pressure is exceeded. Hot, toxic and corrosive process media can be released.
Page 51: Installation Instructions
Installing 6.2 Installation instructions Note Installation in control cabinets • Make sure there is adequate ventilation between the devices when installing in control cabinets. • Make sure that the permitted ambient temperature listed in the technical specifications is not exceeded. NOTICE Aggressive atmospheres Damage to device through penetration of corrosive vapors...
Page 52 Installing 6.2 Installation instructions Note Weatherproof installation Install the device at a location where it is protected against: • Direct heat and solar radiation • Mechanical damage • Vibrations • Contamination • Intrusion of dust • Corrosive media • Moisture •...
Page 53: Installing The Rack-Mounted Device
Installing 6.3 Installing the rack-mounted device Installing the rack-mounted device Dimension drawing The following figure shows the dimensions of the rack-mounted device and the distance of the fastening holes at the mounting brackets. The dimensions are specified in millimeters. Figure 6-1 Dimension drawing Procedure 1.
Page 54 Installing 6.3 Installing the rack-mounted device Rack-mounted device Operating Instructions, A5E31874006-12...
Page 55: Installing/Removing And Connecting Analyzer And Option Modules
Installing/removing and connecting analyzer and option modules General safety instructions for configuration change WARNING Dangerous voltage at open device Danger of electrocution when the enclosure is opened or enclosure parts are removed • Keep the device closed during operation • Open the enclosure exclusively for installation or maintenance. Close the enclosure after the completion of this work.
Page 56: Rack-Mounted Housing Tool
Installing/removing and connecting analyzer and option modules 7.3 Cables Rack-mounted housing tool The following tools are required for the mounting/removal of the analyzer modules in the rack- mounted housing: Table 7-1 Rack-mounted housing tool Name Quantity Screwdriver Torx T20 Torx T10 Hexagon socket wrench Torque wrench 0.2 to 2.5 Nm Cables...
Page 57 Installing/removing and connecting analyzer and option modules 7.3 Cables NOTICE Cable damage Cables can be damaged by friction or other mechanical influences. • Lay the cables carefully again after installation or when you replace an analyzer module and secure them in the housing at the plastic holders. Note Order spare parts separately When you install option modules into the basic device later, order the associated sets of cables...
Page 58: Installation Of Analyzer Modules
Installing/removing and connecting analyzer and option modules 7.4 Installation of analyzer modules Installation of analyzer modules Overview ① Rack-mounted housing ② OXYMAT 7 analyzer module Figure 7-3 Installing an analyzer module, example OXYMAT 7 Procedure 1. Isolate the device from power. 2.
Page 59: Connecting Analyzer Modules
Installing/removing and connecting analyzer and option modules 7.5 Connecting analyzer modules Connecting analyzer modules 7.5.1 Wiring OXYMAT 7 Overview ① ③ CAN interface, 12-pin ribbon cable Interface, 26-pin ribbon cable to option mod‐ ule OM 2.1/2.2 ② Connector for cable from power supply unit Figure 7-4 Analyzer module printed circuit board, interfaces OXYMAT 7 Procedure...
Page 60: Connecting The Ultramat 7
Installing/removing and connecting analyzer and option modules 7.5 Connecting analyzer modules 7.5.2 Connecting the ULTRAMAT 7 Overview ① ③ CAN interface, 12-pin ribbon cable Interface, 26-pin ribbon cable to adapter card ② Connector for cable from power supply unit Figure 7-5 Analyzer module printed circuit board, interfaces ULTRAMAT 7 Procedure 1.
Page 61: Connecting Calomat 7
Installing/removing and connecting analyzer and option modules 7.5 Connecting analyzer modules 7.5.3 Connecting CALOMAT 7 Overview ① ③ CAN interface, 12-pin ribbon cable Interface, 26-pin ribbon cable to option mod‐ ule OM 2.1/2.2 ② Connector for cable from power supply unit Figure 7-6 AM PCB interfaces CALOMAT 7 Procedure...
Page 62: Removing Analyzer Modules
Installing/removing and connecting analyzer and option modules 7.6 Removing analyzer modules Removing analyzer modules Overview ① ② Rack-mounted housing OXYMAT 7 analyzer module Figure 7-7 Removing an analyzer module based on the example of an OXYMAT 7 Procedure 1. Isolate the device from power. 2.
Page 63: Installing Option Modules
Installing/removing and connecting analyzer and option modules 7.7 Installing option modules Installing option modules Note Enable analog and digital outputs If you subsequently install an option module 2.1, you must enable the analog and digital outputs using SIMATIC PDM after restarting: 1.
Page 64: Installing Option Modules
Installing/removing and connecting analyzer and option modules 7.7 Installing option modules ① ② Mounting location OM 1.1 Mounting location OM 2.1 or OM 2.2 Figure 7-8 Mounting locations of option modules 7.7.2 Installing option modules ① ③ Option module Screws ②...
Page 65: Wiring Option Modules
Installing/removing and connecting analyzer and option modules 7.8 Wiring option modules Procedure 1. Isolate the device from power. 2. Remove the housing cover. To do so, unscrew the two nuts on the rear panel of the device and push the housing cover to the back. 3.
Page 66 Installing/removing and connecting analyzer and option modules 7.8 Wiring option modules Procedure ③ ⑦ Processing unit Plug contact AM1 ④ ⑧ Option module OM 1.1 Plug contact AM2 ⑤ ⑨ Option module OM 2.1 Plug contact CAN for OM 2.2 ⑥...
Page 67: Connecting
Connecting Gas connections 8.1.1 General safety instructions on gas connection WARNING Introduction of toxic, corrosive or flammable gases The limited release of toxic or corrosive gases during their introduction cannot be avoided with absolute certainty. • Before toxic, corrosive or flammable gases are introduced, carry out a leak test for the pipe connections.
Page 68: Connection Information
Connecting 8.1 Gas connections 8.1.2 Connection information Note Identifier of the gas connections The identifiers of the gas connections are imprinted as numbers 1 to 4 on the module plate. Note Pipes Connect the pipes with the gas connections using suitable clamping screws. Use only such connecting parts (pipes, threaded joints, etc.) coming into contact with sample gas that are resistant to the sample gas.
Page 69 Connecting 8.1 Gas connections Note Shutting off the sample gas inlet and outlet If you shut off the sample gas inlet and outlet, make sure that the reference gas can escape, for example, by a 2-way valve at the sample gas outlet. Alternatively, the connection of an overpressure valve is possible.
Page 70: Installing/Removing The Sample Gas Restrictor
Connecting 8.1 Gas connections 8.1.3 Installing/removing the sample gas restrictor Requirements Before you install/remove the sample gas restrictor, ensure that • the sample gas line is disconnected from the device, • you have read the section "Combination operation (Page 33)", •...
Page 71: Gas Connections On The Device
Connecting 8.1 Gas connections 8.1.4 Gas connections on the device 8.1.4.1 OXYMAT 7 OXYMAT 7: Arrangement of the gas connections in the rack-mounted device ① Slot of analyzer module 1: OXYMAT 7 Sample gas inlet Sample gas outlet Not assigned, bypass outlet for version with external reference gas pump Reference gas inlet ②...
Page 72: Ultramat 7
Connecting 8.1 Gas connections 8.1.4.2 ULTRAMAT 7 ULTRAMAT 7: Arrangement of the gas connections in the rack-mounted device ① Slot of analyzer module 1: ULTRAMAT 7 Sample gas inlet Sample gas outlet Reference gas outlet Reference gas inlet Atmospheric pressure sensor ②...
Page 73: Calomat 7
Connecting 8.1 Gas connections 8.1.4.3 CALOMAT 7 CALOMAT 7: Arrangement of the gas connections in the rack-mounted device ① Slot of analyzer module 1: CALOMAT 7 Sample gas inlet Sample gas outlet Not assigned Not assigned ② Slot of analyzer module 2 Figure 8-3 CALOMAT 7 gas connections in the rack-mounted device, rear Design of the gas connections in CALOMAT 7...
Page 74: Electrical Connections
Connecting 8.2 Electrical connections Electrical connections 8.2.1 General safety instructions for electrical connections WARNING Incorrect electrical connection Danger of electrocution • Connect the device to the power supply in accordance with the technical specifications. The information about proper electrical connection is available in section "Technical specifications (Page 117)".
Page 75: Connection Information
Connecting 8.2 Electrical connections CAUTION Equipotential bonding Operating the device without connection of the equipotential bonding can result in injury and/ or material damage and harm to the environment. • Connect the device to equipotential bonding. 8.2.2 Connection information Note Insulation of external connections The insulation of the external connections against the power inlet for proper operation of the device with a rated voltage up to 300 V is designed for 3000 V AC.
Page 76: Requirements For Electrical Connection
Connecting 8.2 Electrical connections Note Securing plug-in connections Plug-in connections without interlock can loosen and fall out. • Secure plug-in connections without interlock mechanically, for example, with a cable tie. 8.2.3 Requirements for electrical connection • You have ensured that a power disconnection unit belonging to the device is located in the direct vicinity of the device.
Page 77 Connecting 8.2 Electrical connections Overview Detail view of option module connections ① OM1.1 and OM2.1/2.2 with embossed connector numbers on the housing's rear panel ② Power supply unit ③ Processing unit, Ethernet (MODBUS TCP), and 37-pin sub-D (female), digital inputs and outputs ④...
Page 78: Connecting The Power Supply
Connecting 8.2 Electrical connections 8.2.5 Connecting the power supply Note Appliance plug You can use any appliance plug that fulfills the conditions of DIN EN 60320-1, ≥ 6 A to connect the device. Overview ① ③ Power supply unit Appliance plug ②...
Page 79: Electrical Connections And Terminal Assignment
Connecting 8.2 Electrical connections 8.2.6 Electrical connections and terminal assignment Note Number of inputs and outputs The number of inputs/outputs that are actually available in the device depends on the installed optional modules. The paragraph below includes an overview of all inputs/outputs. Floating via optocoupler "0"...
Page 80 Connecting 8.2 Electrical connections Figure 8-7 Pin assignment of optional module 1.1 Rack-mounted device Operating Instructions, A5E31874006-12...
Page 81 Connecting 8.2 Electrical connections Figure 8-8 Pin assignment of optional module 2.1 Note Limited number of analog outputs Because of the functional principle, only a limited number of analog outputs is available. Rack-mounted device Operating Instructions, A5E31874006-12...
Page 82: Spark Suppression: Example
Connecting 8.2 Electrical connections Figure 8-9 Pin assignment of optional module 2.2 8.2.7 Spark suppression: Example NOTICE Damage to the digital outputs due to missing external protective circuit Arcs can result when switching inductances without external protective circuit; these can damage the digital outputs/relays.
Page 83 Connecting 8.2 Electrical connections ① Sub-D connector, 37-pin: Pin number 6: Function in the analyzer ② Terminal end/spark suppression ③ Power supply unit DI ...- Digital input. Floating " 0 V (-3 ... +5 V) via optocoupler: " " 24 V (15 ... 33 V) "...
Page 84 Connecting 8.2 Electrical connections • You must use a non-polarized capacitor "C". • When connecting the RC element, refer to the previous figure/figures. Rack-mounted device Operating Instructions, A5E31874006-12...
Page 85: Commissioning
• Only introduce gas mixtures into the device whose composition is known to you and that are suitable for analysis in the respective device. Observe the safety information in these operating instructions. If in doubt, contact your local SIEMENS partner. • In the case of toxic, aggressive and/or combustible gases, ensure that the components are suitable for use.
Page 86 Commissioning 9.1 General safety instructions for commissioning WARNING Leaking of toxic gases when the device is vented Danger of poisoning Toxic sample gases and liquids can be released when the device is vented. • Before venting, ensure that there are no toxic gases or liquids in the device. WARNING Danger of poisoning by escaping gas Leaky gas paths lead to accumulation of the sample gas in the device.
Page 87: Information On Commissioning
Commissioning 9.2 Information on commissioning Note Device variant Cleaned for O In the device version with the order suffix -B06 (Cleaned for O ), all parts wetted by the sample gas are cleaned and absolutely grease-free. NOTICE Formation of condensation in the device Condensation can be caused by a high difference in temperature between transportation and storage and the installation location.
Page 88 Commissioning 9.2 Information on commissioning Note Signal frequencies with two OXYMAT 7 analyzer modules If you install a second OXYMAT 7 analyzer module, the operating and signal frequencies of the two OXYMAT 7 analyzer modules have to differ from each other. •...
Page 89 Commissioning 9.2 Information on commissioning Note ULTRAMAT 7 pressure correction If you are using the internal atmospheric pressure sensor, make sure that the pressure drop caused by the piping system at the sample gas outlet does not exceed 10 hPa (large line diameter, short line length).
Page 90: Gas Preparation
Commissioning 9.3 Gas preparation Gas preparation Sample gas and reference gas quality Note Gas preparation The condensation of the sample gas in the gas path and the soiling of the parts through which the sample gas flows can result in a measured value error or even failure of the analyzer. To prevent this, the sample gas has to be prepared in accordance with the measuring task.
Page 91: Oxymat 7 / Ultramat 7: Introduction Of Reference Gas
Commissioning 9.4 OXYMAT 7 / ULTRAMAT 7: Introduction of reference gas OXYMAT 7 / ULTRAMAT 7: Introduction of reference gas 9.4.1 Selection of the reference gas 9.4.1.1 OXYMAT 7 Note Composition of the reference gas Using an unsuitable reference gas can cause the reference gas throttle (capillary tube) to be closed.
Page 92: Ultramat 7
Commissioning 9.4 OXYMAT 7 / ULTRAMAT 7: Introduction of reference gas The following example with four measuring ranges illustrates this: Table 9-2 Selection of the reference gas Measuring range Criterion for selection of the reference gas 17 to 22% O The span of 17 to 22% O is part of all measuring ranges.
Page 93: Check The Reference Gas Flow
To reset the pressure switching point of the reference gas pressure switch • Contact the Service (Page 149). • Have the pressure switching point of the reference gas pressure switch adjusted by a Siemens technician or someone trained for this scenario.
Page 94: Zero Point Error
Commissioning 9.5 Zero point error Checking pressure switch for function 1. Increase the reference gas pressure until the pressure switch is triggered, meaning that the switch contact opens. 2. Please ensure that the reference gas pressure is not more than 2 000 hPa above the sample gas pressure.
Page 95 Commissioning 9.5 Zero point error Accompanying gas (concentration 100 vol. %) Zero point deviation in vol. % O absolute Methane -0.18 Methanol -0.31 n-octane -2.78 n-pentane -1.68 Isopentane -1.49 Propane -0.87 Propylene -0.64 Trichlorofluoromethane (R11) -1.63 Vinyl chloride -0.77 Vinyl fluoride -0.55 1.1 vinylidene chloride -1.22...
Page 96: Calomat 7
Commissioning 9.5 Zero point error Accompanying gas (concentration 100 vol. %) Zero point deviation in vol. % O absolute Water -0.03 Hydrogen +0.26 Since the zero point deviations are linear, it is easy to convert to lower interfering gas concentrations. In the case of interfering gases with a constant concentration, an interfering gas correction with constant zero point offset can be carried out in the gas to be measured.
Page 97: Checking Gas Paths For Leaks
Commissioning 9.6 Checking gas paths for leaks If you are using accompanying gas concentrations ≠ 10%, you can use the corresponding multiples of the respective table value as a good approximation. This procedure applies depending on the type of gas for an accompanying gas concentration range up to approx. 25%. The thermal conductivity of most gas mixtures has a non-linear response.
Page 98: Recommended Test Setup For Analyzer Modules In Standard Version
Commissioning 9.6 Checking gas paths for leaks 9.6.2 Recommended test setup for analyzer modules in standard version Arrangement of the gas connections in analyzer modules in standard version The figure below is a schematic view of the gas connections: Sample gas inlet Sample gas outlet ULTRAMAT 7: Reference gas outlet OXYMAT 7 (high-pressure version) / CALOMAT 7: Not assigned, dummy plug...
Page 99: Checking Oxymat 7 For Leaks
Commissioning 9.6 Checking gas paths for leaks 9.6.3 Checking OXYMAT 7 for leaks Procedure: Devices with pipes 1. Close the reference gas inlet. 2. Connect a pressure measuring instrument (manometer) to the sample gas outlet. 3. Carefully apply pressure of approximately 3 000 hPa (absolute pressure) to the measuring inlet.
Page 100: Checking Ultramat 7 For Leaks
Commissioning 9.6 Checking gas paths for leaks 9.6.4 Checking ULTRAMAT 7 for leaks NOTICE Maximum permissible reference gas pressure Ensure that the pressure of the introduced sample and reference gas does not exceed 2600 hPa (absolute) for a piped configuration. Note Test values The test values have been defined under the assumption that the total volume of the gas path...
Page 101: Requirements For Startup
Commissioning 9.8 Commissioning the device 4. Close the shutoff mechanism and wait for approximately 5 minutes until the sample gas that flowed in has reached the ambient temperature. 5. Note the pressure. 6. Wait approximately 5 minutes. Note the pressure again. If the pressure change lies under 5 hPa, the sample gas path is adequately tight.
Page 102 Commissioning 9.8 Commissioning the device Rack-mounted device Operating Instructions, A5E31874006-12...
Page 103: Operation
Operation Information on operation of the rack-mounted device is included in the operating manuals: • Operating with the Local User Interface, see Table A-2 References 1 - Operating Manuals LUI (Page 135) • Operation with SIMATIC PDM, see Table A-3 References 2 - Operating Manuals PDM (Page 135) Rack-mounted device Operating Instructions, A5E31874006-12...
Page 104 Operation Rack-mounted device Operating Instructions, A5E31874006-12...
Page 105: Maintenance And Service
Maintenance and service 11.1 General safety instructions on service and maintenance WARNING Dangerous voltage at open device Danger of electrocution Danger of electrocution exists when the enclosure is opened or enclosure parts are removed. • Before you open the enclosure or remove enclosure parts, deenergize the device and wait another 10 minutes.
Page 106 Maintenance and service 11.1 General safety instructions on service and maintenance WARNING Danger from gas lines under pressure Danger of injury during maintenance work Hot, toxic or corrosive sample gases can be released when the gas lines are opened. Prevent gases from exiting prior to opening or removing the device.
Page 107: General Information On Maintenance
Maintenance and service 11.5 Replacing the basic device 11.2 General information on maintenance Depending on the use of the device and certain empirical values, determine a maintenance interval for the tests to be carried out repeatedly. The maintenance intervals will vary from site to site depending on corrosion resistance. 11.3 Cleaning the device Cleaning the surface...
Page 108 Maintenance and service 11.5 Replacing the basic device Removing the device 1. Shut off all gas lines to the device. 2. Ensure that no hazardous gases escape when removing the gas lines to the device. 3. Remove the analyzer module, as described in the section "Removing analyzer modules (Page 62)".
Page 109: Replacing The Processing Unit
Maintenance and service 11.6 Replacing the processing unit 11.6 Replacing the processing unit Procedure 1. Isolate the device from power. 2. Remove the housing cover. To do so, unscrew the two nuts on the rear panel of the device and push the housing cover to the back.
Page 110: Replacing Option Modules
Having different IP addresses after replacing the processing module can prevent network communication with the device. If you install a new processing module in the SIPROCESS GA700 device, the following IP address is set as default in the factory: 192.168.0.2. Before you set up a network connection to the device, follow the steps below: •...
Page 111: Eliminating Faults And Errors
Maintenance and service 11.8 Eliminating faults and errors 11.8 Eliminating faults and errors Table 11-1 Error messages Fault message Description Measures Invalid device configu‐ No analyzer module was detected. At least one analyzer module is Install at least one analyzer ration required to use the device.
Page 112 Maintenance and service 11.8 Eliminating faults and errors Rack-mounted device Operating Instructions, A5E31874006-12...
Page 113: Decommissioning, Dismantling And Disposal
Decommissioning, dismantling and disposal 12.1 Safety instructions for decommissioning WARNING Incorrect disassembly The following dangers may result through incorrect disassembly: - Injury through electric shock - Danger through emerging media when connected to the process - Danger of explosion in hazardous area Observe the following for correct disassembly: •...
Page 114: Decommissioning The Device
Decommissioning, dismantling and disposal 12.2 Decommissioning the device WARNING Danger from gas lines under pressure Danger of injury during maintenance work Hot, toxic or corrosive sample gases can be released when the gas lines are opened. Prevent gases from exiting prior to opening or removing the device. •...
Page 115: Uninstalling The Device
Decommissioning, dismantling and disposal 12.5 Information on recycling 12.3 Uninstalling the device Requirement The device has been decommissioned. Procedure 1. Remove the rack-mounted device from the control cabinet or housing. To do this, loosen the fixing screws. 2. Remove the rack-mounted device. 12.4 Disposing of the device The device has to be fully emptied before the disposal.
Page 116 Decommissioning, dismantling and disposal 12.5 Information on recycling Rack-mounted device Operating Instructions, A5E31874006-12...
Page 117: Technical Specifications
Technical specifications 13.1 Determining the technical specifications The technical specifications are obtained based on the specifications of DIN EN 61207-1. Unless specified otherwise, the data listed below relates to the following measurement conditions. Technical specifications OXYMAT 7 ULTRAMAT 7 CALOMAT 7 Ambient temperature 25 °C (77 °F) Ambient pressure...
Page 118 Technical specifications 13.2 Technical specifications of rack-mounted housing Electrical characteristics Transient protection It has to be ensured that the transient protection is set to a value that does not exceed 140% of the measured peak voltage value at the device power supply connectors. Power unit cable •...
Page 119: Technical Specifications Of Analyzer Modules
Technical specifications 13.3 Technical specifications of analyzer modules 13.3 Technical specifications of analyzer modules 13.3.1 OXYMAT 7 technical specifications Table 13-4 OXYMAT 7: General technical specifications General OXYMAT 7 OXYMAT 7 high-tempera‐ ture Information on the smallest span See module nameplate or device certificate Max.
Page 120 Technical specifications 13.3 Technical specifications of analyzer modules Gas inlet conditions Tolerance within the valid pressure range ± 150 hPa Reference gas pressure High-pressure connection 2 000 hPa above sample gas pressure (within permitted reference gas pressure range 2500 to 5000 hPa, abs.) Low-pressure version with external refer‐...
Page 121 Technical specifications 13.3 Technical specifications of analyzer modules Table 13-9 OXYMAT 7: Measuring response Measuring response Output signal variation with static damping con‐ ≤ ±0.5% of smallest measuring span stant of 0 s and dynamic noise suppression of 5% / (noise bandwidth corresponds to 1% = 6σ...
Page 122 Technical specifications 13.3 Technical specifications of analyzer modules Influence variables Accompanying gases Zero point deviation (cross-sensitivity) in accordance with Table A.1 of EN 61207-3 Supply voltage Analyzer module 24 V DC < 0.1% of the current span (-5%/+10%) Basic device <...
Page 123: Technical Data Ultramat 7
Technical specifications 13.3 Technical specifications of analyzer modules Table 13-13 OXYMAT 7: Parts in contact with sample gases Materials of wetted parts OXYMAT 7 OXYMAT 7 high-temperature Sample chamber Stainless steel: Stainless steel: • Plates: Material No. 1.4571 • Plates: Material No. 1.4571 Hastelloy: •...
Page 124 Technical specifications 13.3 Technical specifications of analyzer modules Table 13-15 ULTRAMAT 7: Measuring ranges Measuring ranges Number of meas‐ Max. 4; parameters can be assigned freely uring ranges Component Smallest possible measuring span Largest possible measuring span 0 ... 10 ppm 0 ...
Page 125 Technical specifications 13.3 Technical specifications of analyzer modules Table 13-17 ULTRAMAT 7: Temperature of sample chamber and gas path Temperature of sample chamber ULTRAMAT 7 ULTRAMAT 7 high-temperature and gas path Gas path 5 K above ambient temperature Stainless steel pipe: ≥...
Page 126 Technical specifications 13.3 Technical specifications of analyzer modules Table 13-20 ULTRAMAT 7: Influence variables Influence variables Ambient temperature Zero point ≤ 1% of smallest measuring range / 2 K Measured value ≤ 1% of the current measuring range/10 K Sample gas pressure Without pressure compen‐...
Page 127: Calomat 7 Technical Specifications
Technical specifications 13.3 Technical specifications of analyzer modules 13.3.3 CALOMAT 7 technical specifications Table 13-25 CALOMAT 7: General technical specifications General Information on the smallest span See module nameplate Power consumption < 20 W Weight Approx. 3 kg Electrical safety In accordance with DIN EN 61010-1 Max.
Page 128 Technical specifications 13.3 Technical specifications of analyzer modules Table 13-29 CALOMAT 7: Time response Time response Warm-up period at room temperature < 30 min (max. accuracy after 2 h) Response characteristics Delayed display Standard module < 2.5 s Module with integrated flame arrest‐ <...
Page 129 Technical specifications 13.3 Technical specifications of analyzer modules Table 13-32 CALOMAT 7: Climatic conditions Climatic conditions Storage and transport - 30 … +70 °C (-22 ... 158 °F) Max. permissible ambient temperature surround‐ 0 … 50 °C (32 ... 122 °F) ing the basic device during operation Ambient humidity (relative humidity) during stor‐...
Page 130 Technical specifications 13.3 Technical specifications of analyzer modules Rack-mounted device Operating Instructions, A5E31874006-12...
Page 131: Dimension Drawings
Dimension drawings Figure 14-1 Dimension drawing rack-mounted housing The dimensions are specified in millimeters. Rack-mounted device Operating Instructions, A5E31874006-12...
Page 132 Dimension drawings Rack-mounted device Operating Instructions, A5E31874006-12...
Page 133: Appendix
Member States relating to the making available on the market of electrical equipment designed for use within certain voltage limits SIPROCESS GA700 without / ohne / sans ULTRAMAT: 2011/65/EU Directive of the European Parliament and of the Council on the restriction...
Page 134: Certificate
2014/30/EU EN 61326-1* 2013 2014/35/EU EN 61010-1 2010 * Applies to all surrounding areas Certificate The certificates are available on the Internet at: Certificates (https://support.industry.siemens.com/cs/ww/en/ps/17702/cert). Abbreviations List of abbreviations Table A-1 List of abbreviations Abbreviation In full Description Amperes Current unit...
Page 135: References
Watt Unit of electrical power References Table A-2 References 1 - Operating Manuals LUI Title Languages Article numbers SIPROCESS GA700 German (de-DE) A5E31930441 Operating with the local user interface English (en-US) A5E31930478 Operating manual Table A-3 References 2 - Operating Manuals PDM...
Page 136 Appendix A.4 References Title Languages Article numbers SIPROCESS GA700 German (de-DE) A5E31930383 Wall-mounted device English (en-US) A5E31930403 Operating Instructions Table A-5 References 4 - Compact Operating Instructions Title Languages Article numbers SIPROCESS GA700 German (de-DE) A5E31805153 Quick Start English (en-US)
Page 137 Hungarian (hu-HU) A5E35640455 Slovenian (sl-SI) Croatian (hr-HR) French (fr-FR) A5E35640457 Dutch (nl-NL) Table A-8 References 6 - Catalogs Title / address Address SIPROCESS GA700 → Catalog AP 01 → Information and Download Center (https:// w3app.siemens.com/mcms/infocenter/content/en/ Pages/order_form.aspx) Rack-mounted device Operating Instructions, A5E31874006-12...
Page 138: Spare Parts/Accessories
This classification indicates a permission for use. You must therefore note the following: • The use of Class 2 spare parts is allowed only after appropriate training provided by Siemens The use of Class 2 spare parts without prior training has the following consequences: –...
Page 139: Spare Parts Slide-In Device
Appendix A.5 Spare parts/accessories A.5.2 Spare parts slide-in device Table A-9 Spare parts list rack-mounted device - standard version Article number Name Description Classifica‐ tion A5E03862265 19" bracket 2x brackets with mounting screws and sleeve nuts A5E48170402 19" bracket 2x bracket with 3 fastening screws (from year of manufacture October 2019, serial numbers N1- LO*****) A5E03862280...
Page 140: Spare Parts Oxymat 7
Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E03862665 Connecting cable AM 1 - OM For analyzer module 1 - option module 2.x A5E03862669 Connecting cable AM 2 - OM For analyzer module 2 - option module 2.x A5E03860997 Data cable PU - OM 1 For processing unit - option module 1...
Page 141 Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E03790050 Sample chamber With vibration compensation, stainless steel A5E41574271 Sample chamber With vibration compensation, stainless steel, cleaned for O A5E03790053 Sample chamber With vibration compensation, Hastelloy A5E41579777 Sample chamber With vibration compensation, Hastelloy, cleaned for O A5E03790055 O-ring set For sample chamber, Kalrez...
Page 142: Spare Parts Ultramat 7
Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E41591764 Set of screwed glands For sample gas, 1/8''; stainless steel, cleaned for O A5E03790228 Set of screwed glands For sample gas with restrictor, 1/8'', Hastelloy A5E41591760 Set of screwed glands For sample gas with restrictor, 1/8'', Hastelloy, cleaned for O A5E03790229 Set of stubs with flange...
Page 143 Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E41004050 IR source For standard module, 2 gas connections, Hastelloy, non-flow type, sealed A5E41793555 IR source For standard module, 2 gas connections, Hastelloy, cleaned for O , non-flow type, sealed A5E35255650 IR source For standard module, 4 gas connections, stainless steel, flow-...
Page 144 Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E35263523 Analyzer chamber 2 mm Al, non-flow-type A5E35255678 Analyzer chamber 2 mm Al, flow-type A5E35263524 Analyzer chamber 6 mm Al, non-flow-type A5E35255679 Analyzer chamber 6 mm Al, flow-type A5E35263525 Analyzer chamber 20 mm Al, non-flow-type A5E35255680 Analyzer chamber...
Page 145 Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E41276808 Analyzer chamber 6 mm Al, flow-type, cleaned for O A5E41276884 Analyzer chamber 6 mm Al FFKM, flow-type, cleaned for O A5E41276950 Analyzer chamber 20 mm Al, non-flow-type, cleaned for O A5E41276984 Analyzer chamber 20 mm Al+Ta FFKM, non-flow-type, cleaned for O...
Page 146 Appendix A.5 Spare parts/accessories Table A-16 Spare parts list ULTRAMAT 7 - pipes Article number Name Description Classifica‐ tion A5E35263351 Pipe 0.2 - 6 mm sample gas Recommendation: Include O-rings in order; Viton or FFKM A5E41252601 Pipe 0.2 - 6 mm sample gas, cleaned for O Recommendation: Include O-rings in order;...
Page 147 Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E41261523 Pipe 20 mm sample gas Hastelloy, cleaned for O A5E43472867 Pipe 20 mm reference gas Hastelloy A5E43472873 Pipe 20 mm reference gas Hastelloy, cleaned for O A5E41042699 Pipe 60 mm sample gas A5E41262055 Pipe 60 mm sample gas, cleaned for O...
Page 148: Spare Parts Calomat 7
Appendix A.5 Spare parts/accessories Article number Name Description Classifica‐ tion A5E35255693 Cable set For chopper, sensor module, adapter, cable tie A5E35255699 Screw set M3x6 A5E35255700 Screw set M4x10 A5E35263268 Screw set M4x16 A5E35263315 Screw set M4x20 A5E35263334 Screw set M5x16 A5E35263344 Screw set M5x45...
Page 149: Technical Support
Our bulletin board, where users and specialists share their knowledge worldwide. Additional Support Contact your local Siemens partner if you have any questions about the use of products described in this manual and cannot find the answers here. Find your contact partner at: Partner (https://www.automation.siemens.com/partner)
Page 150 Check the item after it has been cleaned. Devices/replacement parts without decontamination certificate will be returned to you at your expense. The forms are available on the supplied CD. For more detailed information, refer to Return procedure (https:// support.industry.siemens.com/cs/ww/en/sc/4529) Rack-mounted device Operating Instructions, A5E31874006-12...
Page 151: Index
Index Connecting signal/Ethernet cables Rack-mounted device, 77 Connecting the power supply Rack-mounted device, 78 Analog current interface, 66 Connecting the rack-mounted device Analyzer modules Power supply, 78 Installing, 58 Signal/Ethernet cables, 77 Removing, 62 Slots, 33 Date of manufacture, 22 Declaration of conformity, 14 Basic device Delivery...
Page 152 Index Intended use, 8, (See Device modifications) IP address, 110 Reference gas monitoring ULTRAMAT 7, 29 Maintenance Reference gas quality, 90 Analyzer, 107 Reference gas selection Cleaning the device, 107 OXYMAT 7, 91 Measuring principle ULTRAMAT 7, 92 ULTRAMAT 7, 29 Replacing Monitoring Basic device, 107...
Page 153 Index ULTRAMAT 7 Connecting, 60 Warning symbols, 13 Warranty, 11 Wiring and cabling, 56 Year of manufacture, 22 Zero point error, 94 Rack-mounted device Operating Instructions, A5E31874006-12...
Page 154 Index Rack-mounted device Operating Instructions, A5E31874006-12...

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