Page 1 CIBANO 500 PTM User Manual...
Page 2 The user is responsible for every application that makes use of an OMICRON product. OMICRON translates this manual from the source language English into a number of other languages. Any translation of this manual is done for local requirements, and in the event of a dispute between the English and a non-English version, the English version of this manual shall govern.
Page 3: Table Of Contents
Manage connection to the test system ..........44 OMICRON...
Page 4 CIBANO 500 PTM User Manual Synchronize data ............. . 44 6.6.1...
Page 5 Dynamic Contact Resistance test ......... 259 OMICRON...
Page 6 CIBANO 500 PTM User Manual In-service diagnostic methods 18.1 Timing (VTM) test ............. 267 18.2...
Page 7 Manage OMICRON licenses ........
Page 8: About This Manual
Manual will help you to prevent danger, repair costs, and avoid possible down time due to incorrect operation. The CIBANO 500 PTM User Manual always has to be available on the site where CIBANO 500 is used. The users of CIBANO 500 must read this manual before operating CIBANO 500 and observe the safety, installation, and operation instructions therein.
Page 9: Safety Instructions
Do not turn on CIBANO 500 and do not operate CIBANO 500 without understanding the safety information in this manual. If you do not understand some safety instructions, contact OMICRON before proceeding. Maintenance and repair of CIBANO 500 and its accessories is only permitted by qualified experts at OMICRON service centers (see "Support"...
Page 10: Safety Accessories
CIBANO 500 PTM User Manual 1.2.3 Safety accessories OMICRON offers a range of accessories for added safety during the operation of our test systems. For further information and specifications, refer to the corresponding Supplementary Sheet or contact OMICRON Support. Grounding Operating the device without PE and ground connection is life-threatening and not permitted.
Page 11: Operation
Test equipment integrity ► Do not modify, extend, or adapt CIBANO 500 and its accessories. ► Use only the CIBANO 500 original accessories and cables and only use the OMICRON accessories together with OMICRON devices as described in this manual.
Page 12: Obey The Work Area
CIBANO 500 might be defective. In this case, do not use CIBANO 500 and contact your regional OMICRON service center. ► Do not operate CIBANO 500 and its accessories in the presence of explosives, dangerous gases or vapors.
Page 13: Energize The Switchgear
► Warn people prior any operation to make them aware of any possible disturbances. Orderly measures The CIBANO 500 PTM User Manual or alternatively the e-book has always to be available on the site where CIBANO 500 is operated. The users of CIBANO 500 must read this manual before operating CIBANO 500 and observe the safety, installation, and operation instructions therein.
Page 14: Disclaimer
OMICRON test sets are subject to the EU Waste Electrical and Electronic Equipment Directive 2012/19/EU (WEEE directive). As part of our legal obligations under this legislation, OMICRON offers to take back the test set and ensure that it is disposed of by authorized recycling agents.
Page 15: System Requirements
CIBANO 500 can be connected with RJ-45 connectors either directly to the computer or to the local network, for example, by using an Ethernet hub. 3. For testing with FRANEO 800 4. Installed software required for the optional Microsoft Office interface functions OMICRON...
Page 16: Introduction
CIBANO 500 PTM User Manual Introduction Designated use CIBANO 500, in conjunction with its accessories or as stand-alone unit, is a test system for commissioning and maintenance of circuit breakers. The following tests can be performed using CIBANO 500 according to IEC and ANSI standards: •...
Page 17: Front Panel
Death or severe injury caused by high voltage or current possible ► Do not cover the status lights (for example, with a computer) since the status lights indicate possible hazards. ► Always observe the status lights while working with CIBANO 500. OMICRON...
Page 18: Side Panel
CIBANO 500 PTM User Manual 3.2.2 Side panel A - OUTPUT / INPUT (CAT III / 300 V) Voltage/current indicator Configurable output/input (A) See Table 3-1: "Status lights" on page 20. Output: AC or DC voltage or current Input: analog or binary...
Page 19 NETWORK For connecting the safety Do not connect. RJ-45 socket for connecting connection dongles or the No functionality CIBANO 500 to the computer 3-Position Remote Safety Switch implemented. Figure 3-3: Side view of CIBANO 500 with the Auxiliary module OMICRON...
Page 20: Status Lights
To restart the measurement after the reason for the emergency stop has been resolved, release the Emergency Stop button by carefully turning it, click the Start button in Primary Test Manager, and then press the Start/Stop button. For information about the CIBANO 500 accessories, see "Accessories" in the CIBANO 500 PTM User Manual. OMICRON...
Page 21: Primary Test Manager
Introduction Primary Test Manager Primary Test Manager is a control software for testing high-voltage assets with OMICRON test systems. Primary Test Manager provides a computer interface to the test set and assists you with the hardware configuration and test assessment.
Page 22: Functional Scheme
CIBANO 500 PTM User Manual Functional scheme Voltage External I/O A I/O B input booster Embedded Power supply Communication interfaces computer ® Figure 4-1: CIBANO 500 with the EtherCAT module OMICRON...
Page 23 External booster External booster phase External booster neutral Equipotential ground I/O A Input/output A1 Input/output A2 Input/output A3 Input/output AN I/O B Input/output B1 Input/output B2 Input/output B3 Input/output BN Input/output B4 Voltage input Voltage input 1 Voltage input N OMICRON...
Page 24 CIBANO 500 PTM User Manual External Voltage Voltage I/O A I/O B input inputs booster Embedded Power supply Communication interfaces computer Figure 4-2: CIBANO 500 with the Auxiliary module OMICRON...
Page 25 Input/output A2 Input/output A3 Input/output AN I/O B Input/output B1 Input/output B2 Input/output B3 Input/output BN Input/output B4 Voltage inputs Voltage input C1 Voltage input C2 Voltage input C3 Voltage input CN Voltage input Voltage input 1 Voltage input N OMICRON...
Page 26: Voltage Operating Mode
CIBANO 500 PTM User Manual Voltage operating mode The following figure explains the CIBANO 500 voltage operating mode. High-range voltage mode Half current Double current double voltage half voltage Low-range voltage mode Input matrix 2×3 (Each of the three outputs is connected to either an internal amplifier or external source.)
Page 27: Current Operating Mode
Each channel is equipped with two amplifiers giving a total of six amplifiers which can either be switched in parallel (high-current mode) or in series (low-current mode). For the output data of the current operating mode, see 21.2 "CIBANO 500 specifications" on page 301. OMICRON...
Page 28: Installation
Start Primary Test Manager and connect to CIBANO 500 ► To start Primary Test Manager, click the Start button on the taskbar, and then click OMICRON Primary Test Manager, or double-click the Primary Test Manager icon on the desktop. OMICRON...
Page 29: Upgrade The Cibano 500 Embedded Software
If the CIBANO 500 device to which you want to connect is not displayed in the list of available devices, proceed as described in "Troubleshooting" in the CIBANO 500 PTM User Manual. Alternatively, you can manage the connection to CIBANO 500 in the Primary Test Manager status bar (see "Status bar"...
Page 30: Open The Device Web Interface
CIBANO 500 PTM User Manual ► To upgrade the CIBANO 500 firmware, click Start firmware update. 5.4.3 Open the device web interface On the device website, you can upgrade the device embedded software, get log files, roll back software images, reboot the device and manage license files.
Page 31 Connecting CIBANO 500 while voltage is present on the connection point requires special safety precautions depending on the company and national standards and is explicitly not recommended by OMICRON. ► Disconnect the circuit breaker at the points marked by the red crosses completely from the substations.
Page 32 CIBANO 500 PTM User Manual CB MC2 CB MC2 CB MC2 EXTERNAL Circuit MODULES breaker CIBANO 500 AUX 1 AUX 2 Trip coil Close coil – Figure 5-5: Typical measurement setup for testing high-voltage circuit breakers OMICRON...
Page 33: Home View
Primary Test Manager processes data of different workflow importance. This is indicated by balloons of different categories as described in the following table. Table 6-1: Data importance categories Balloon Category Description Mandatory Indicates data required for performing tests. Recommended Indicates data supporting the Primary Test Manager workflow. Information Contains descriptive information. OMICRON...
Page 34 CIBANO 500 PTM User Manual Primary Test Manager supports the following user tasks. Table 6-2: Selecting the user tasks Button Description Action Click to manage locations, assets, jobs, and reports Manage (see 10 "Manage objects" on page 77). Click to start the guided test workflow New guided job (see 7 "Create new guided jobs"...
Page 35 Click to get access to the relevant technical documentation and send data to OMICRON technical support (see 6.2 "Help" on page 41). Send data to technical Click to send system information and your data to OMICRON technical support support (see 6.3 "Send data to Technical Support" on page 42).
Page 36: Settings
CIBANO 500 PTM User Manual Settings In the Settings dialog box, you can make a number of Primary Test Manager settings to match your regional conventions, manage the job templates, and set the Primary Test Manager server settings for data synchronization (see 6.6 "Synchronize data" on page 44).
Page 37 The Customer Experience Improvement Program collects information about how you use Primary Test Manager without interrupting you. This helps OMICRON identify which features to improve. No information collected is used to identify or contact you. We encourage you to join the program to help improve Primary Test Manager.
Page 38 CIBANO 500 PTM User Manual Primary Test Manager displays status icons in the bottom bar: Number of active remote connections Active Wi-Fi access point Active remote control Profiles On the Profiles tab, you can set your profile, the default rated frequency, the loss index, the units of your own profiles, and make the test system settings.
Page 39 4. Under Circuit breaker, set the circuit breaker terminal name schemes. Figure 6-4: Profiles tab: Circuit breaker 5. Click OK to close the Settings dialog box. ► To delete your own profile, select the profile from the Profiles list, and then click Delete current profile. OMICRON...
Page 40 CIBANO 500 PTM User Manual Templates and libraries On the Templates and libraries tab, you can process job templates and libraries. For more information, see 7.5.6 "Process templates" on page 69 and 14 "Circuit Breaker Testing Library" on page 97.
Page 41: Help
DataSync. For more information, see 6.6.1 "Server settings" on page 45. Figure 6-6: Databases tab Help Alternatively to this User Manual, Primary Test Manager provides online Help. To open the PTM Help, click Help in the title bar or press F1. OMICRON...
Page 42: Send Data To Technical Support
CIBANO 500 PTM User Manual Send data to Technical Support In the Contact Technical Support dialog box, you can send system information and your data to OMICRON technical support. ► To open the Contact Technical Support dialog box, click Send data to Technical Support in the title bar.
Page 43: About
Alternatively, you can enter license keys from files. To a enter a license key from a file, click Add license from file, and then browse to the file containing the license you want to add. For detailed information about the Primary Test Manager licensing, contact your OMICRON local sales representative or distributor.
Page 44: Manage Connection To The Test System
Note: To synchronize your data, you need a license. To get the license, contact your regional OMICRON Service Center or sales partner. You can find our Service Center or sales partner closest to you at www.omicronenergy.com.
Page 45: Server Settings
The next step depends on the data synchronization method you use: DataSync via web server or DataSync on premises. ► For the service URL and certificate for DataSync via web server, contact your regional OMICRON Service Center. ► For the service URL and certificate for DataSync on premises, contact your system administrator.
Page 46: Managing Subscriptions
CIBANO 500 PTM User Manual 6.6.2 Managing subscriptions You can select data on the server which you want to synchronize with your local data by managing subscriptions. To manage subscriptions: 1. In the home view, click the Manage button Figure 6-11: Manage view 2.
Page 47: Import Data
To back up the data without the Primary Test Manager prompt: 1. Under Data, click Back up your data. 2. Save the data in your preferred location. To restore the data: 1. Under Data, click Restore data from a backup. 2. Browse to the file you want to restore. OMICRON...
Page 48: Status Bar
CIBANO 500 PTM User Manual Status bar The status bar displays the status of the test system, the controls of the continuous power supply (see 17.1.12 "Continuous power supply" on page 161 and 17.2.11 "Continuous power supply" on page 213) and provides access to the zoom function.
Page 49 ► To display information about the connected test system, click Show test set information. ► To update the test set information, click Refresh test set information. Note: You can open the Test set information dialog box also by double-clicking the CIBANO 500 symbol. OMICRON...
Page 50: Create New Guided Jobs
CIBANO 500 PTM User Manual Create new guided jobs When creating a new guided job, Primary Test Manager leads you through the guided test workflow. ► To open the new guided job view, click the New guided job button in the home view.
Page 51: Guided Test Workflow
To navigate through the test workflow, click the navigation buttons in the left pane of the new guided job view. Figure 7-2: Navigation buttons Note: You can interrupt the test workflow and return to any view at any time by clicking the corresponding navigation button. OMICRON...
Page 52 CIBANO 500 PTM User Manual By using the commands on the ribbon, you can process jobs. The following table describes the available operations. Table 7-2: Operations on the guided jobs Command Action Close Closes a job displayed in the new guided job view and leads you back to the home or manage view respectively.
Page 53: Job Overview
Data Description Name of the job or work order Name/Work order (by default generated by Primary Test Manager) Creation date Date the job was created Execution date Date the job was executed Tested by Person who performed the test OMICRON...
Page 54: Approving Jobs
CIBANO 500 PTM User Manual Table 7-3: Job data (continued) Data Description Approved by Person who approved the test Approval date Date the job was approved (see 7.2.2 "Approving jobs" later in this section) Summary Text field to summarize the job data in own words.
Page 55: Managing Attachments
► To open an attachment, select the attachment, and then click the Open button , or double click the attachment. ► To remove an attachment from a job, select the attachment you want to delete, and then click the Remove button OMICRON...
Page 56: Location View
CIBANO 500 PTM User Manual Location view In the location view, you can specify locations. ► To open the location view, click the Location navigation button Figure 7-4: Location view To specify a location, do one of the following: ► Enter the location data (see Table 7-6: "Location data" later in this section).
Page 57: Location Data
Postal code of the location where the asset is located Country Country where the asset is located Geo coordinates Geo coordinates of the location where the asset is located (see 7.3.2 "Setting the geo coordinates" later in this section) OMICRON...
Page 58 CIBANO 500 PTM User Manual Table 7-6: Location data (continued) Data Description Location system code Location code used by maintenance planning systems Contact person Name Name of the contact person Phone no. 1 Phone number of the contact person Phone no. 2 Alternative phone number of the contact person Fax no.
Page 59: Setting The Geo Coordinates
► To open an attachment, select the attachment, and then click the Open button , or double click the attachment. ► To remove an attachment from a location, select the attachment you want to delete, and then click the Remove button OMICRON...
Page 60: Asset View
CIBANO 500 PTM User Manual Asset view In the asset view, you can specify assets. ► To open the asset view, click the Asset navigation button Figure 7-7: Asset view The asset view depends on the asset you want to specify with Primary Test Manager. To specify an asset, do one of the following: ►...
Page 61: General Asset Data
Code of the asset used by the maintenance planning systems Identifier of the asset Apparatus ID Feeder Feeder the asset is connected to Comment Comment on the asset Attachments Attachments to the asset (see 7.4.2 "Managing attachments" on page 62) Mandatory data Visible if an asset is selected OMICRON...
Page 62: Managing Attachments
CIBANO 500 PTM User Manual 7.4.2 Managing attachments Under Attachments, you can manage attachments to assets. ► To add an attachment to an asset, click the Add button , and then browse to the file you want to attach to the asset.
Page 63 On the Operating mechanism tab, you can specify the circuit breaker’s operating mechanism. Figure 7-10: Circuit breaker view: Operating mechanism tab ► To specify an operating mechanism, enter the operating mechanism data (see 15.1 "Operating mechanism data" on page 103). OMICRON...
Page 64 CIBANO 500 PTM User Manual Bushings tab On the Bushings tab, you can specify bushings mounted on the circuit breaker. Figure 7-11: Circuit breaker view: Bushings tab To specify a bushing: 1. From the Asset type list, select the type of the bushing for all circuit breaker’s terminals.
Page 65 On the Assessment limits tab, you can set the circuit breaker’s absolute and relative assessment limits. Figure 7-12: Circuit breaker view: Assessment limits tab ► To set the circuit breaker’s assessment limits, enter the absolute or relative assessment limits (see 15.3 "Assessment limits" on page 107). OMICRON...
Page 66: Test View
► For more information about the manual tests, see 8 "Create new manual jobs" on page 72. The Selected tests area displays the tests and test groups you want to perform. By default, Primary Test Manager displays the tests recommended by OMICRON. OMICRON...
Page 67: Select Tests
► To remove a test group from the Selected tests area and from the left pane, click the symbol next to the test group name. ► To open a test group, click the test group name in the left pane of the test view. OMICRON...
Page 68: General Test Settings
CIBANO 500 PTM User Manual After you have opened a test group, the workspace is split into the following areas: • Hardware configuration Displays the test-specific controls of the test set. For information on the hardware configuration options, see 17 "Off-service diagnostic methods" on page 118.
Page 69: Import Tests
To save a job as template: 1. In the guided test workflow, configure a job. 2. In the Selected tests area of the test view, click Save as template. Figure 7-14: Save Tests as New Template dialog box OMICRON...
Page 70 CIBANO 500 PTM User Manual 3. In the Save Tests as New Template dialog box, enter the manufacturer, the manufacturer type and the template name, and then click Save. Note: Select [Generic] from the Manufacturer list if you want to use the template for all circuit breakers of the same manufacturer or for all circuit breakers.
Page 71: Offline Hardware Configuration
3. In the notification bar at the top of the Primary Test Manager workspace, click Simulator settings. 4. In the CIBANO 500 Simulator settings dialog box, click Copy from test, and then click Apply. Then, Primary Test Manager will load the hardware configuration saved in the job. OMICRON...
Page 72: Create New Manual Jobs
CIBANO 500 PTM User Manual Create new manual jobs Primary Test Manager assists you to create new manual jobs. ► To open the new manual job view, click the New manual job button in the home view. Figure 8-1: New manual job view The workspace of the new manual job view depends on the selected button in the left pane (see Figure 8-2: "Left-pane buttons"...
Page 73: Add Tests To A Job
Displays the advanced settings for experienced users. For the advanced test settings, see 17 "Off- service diagnostic methods" on page 118. • Assessment Provides access to setting the assessment limits. For the assessment limit description, see 15.3 "Assessment limits" on page 107. OMICRON...
Page 74 CIBANO 500 PTM User Manual • Measurements Displays the measurement results. For more information, see 12 "Display measurement results" on page 87. The following figure shows an example of the new manual job view if a test is open. Figure 8-3: A test in the new manual job view If you click the Tests button in the left pane, the workspace displays the Available tests area and the Selected tests area again.
Page 75: Process Tests
Exports the job displayed in the new manual job view into a Microsoft Excel spreadsheet. Adds another test of the same kind and with the same settings to the test Copy test list. Results are not copied. Deletes the open test. Delete test 1. Only available if a test is open OMICRON...
Page 76: Open Jobs
CIBANO 500 PTM User Manual Open jobs With Primary Test Manager, you can open existing guided and manual jobs. To open a job: 1. Click the Open job button in the home view. 2. Browse to the job you want to open.
Page 77: Manage Objects
► To sort the objects in the chronological order, click Recently used on the ribbon. ► To sort the objects according to the job status, click Status on the ribbon. ► To rearrange the columns, drag and drop the column headers. OMICRON...
Page 78: Search For Objects
CIBANO 500 PTM User Manual In the manage view, you can: • Search for objects • Perform operations on objects • Relocate assets • Import and export jobs 10.1 Search for objects In the manage view, you can search for the objects available in Primary Test Manager: •...
Page 79: Perform Operations On Objects
► Click the Create new object button to add a new object of the same category. ► Click the Open selected object button to display the data of the selected object. ► Click the Delete selected object button to delete the selected object. OMICRON...
Page 80: Understanding The Master Locations And Assets
CIBANO 500 PTM User Manual Additionally, you can copy jobs with the associated location, asset and test data. The test results and reports are not copied. To copy a job: 1. Select the job you want to copy. 2. Click the Copy selected job button...
Page 81: Duplicate Assets
Figure 10-2: Asset view 4. Click Save asset on the ribbon. Note: By default, the duplicated assets are linked to the location of the original asset. For relocating the asset to a different location, see 10.5 "Relocate assets" later in this chapter. OMICRON...
Page 82: Relocate Assets
CIBANO 500 PTM User Manual 10.5 Relocate assets In the manage view, you can relocate assets available in Primary Test Manager. To relocate an asset: 1. From the Asset list, select the asset you want to relocate. 2. Click the Relocate selected asset button Figure 10-3: Relocate Asset dialog box 3.
Page 83: Export And Import Jobs
1. To import manual test data, you must select the corresponding asset in the manage view. To import a job from data stored with the Megger CABAWin software: 1. In the Job area, click the Import button , and then click Import from Megger CABAWin. Figure 10-4: Browse For Folder dialog box OMICRON...
Page 84 CIBANO 500 PTM User Manual 2. In the Browse For Folder dialog box, browse to the directory where your Megger CABAWin data is stored, for example, C:\Program Files (x86)\Programma\CABAWIN\Spec. 3. Select the folder one level above the plan and test folders, and then click OK.
Page 85: Control Tests
With Primary Test Manager, you can check the circuit breaker state for the following tests: ® • 17.1.5 "Timing test with CIBANO 500 with the EtherCAT module" on page 129 • 17.1.6 "Timing test with CIBANO 500 with the Auxiliary module" on page 138 • 17.5.1 "Timing test" on page 252 OMICRON...
Page 86 CIBANO 500 PTM User Manual Table 11-2: Circuit breaker state indicators Indicator Description Indicates the open state of the circuit breaker. Indicates the closed state of the circuit breaker. Indicates that the state of the circuit breaker’s phase could not be detected.
Page 87: Display Measurement Results
Analog traces Figure 12-1: Example of the graphical display of measurement data ► To open a workspace for setting the cursors and graphical display options, click the arrow next to Cursors & Settings in the upper-right corner of the window. OMICRON...
Page 88: Cursor And Graphical Display Options
CIBANO 500 PTM User Manual 12.1 Cursor and graphical display options Cursors tab The graphical display provides two cursors for measuring the analog traces data. To read the data, move the cursors in the cursor part of the graphical display. On the Cursors tab, you can view the measurement results marked by the cursor 1 (C1), the measurement results marked by the cursor 2 (C2), and the difference between the two values (C2–C1).
Page 89 ► To display the numerical measurement results, click the Table tab in the Measurements area. For the measurement data description, see "Measurement data" of the relevant test in 17 "Off-service diagnostic methods" on page 118 and 18 "In-service diagnostic methods" on page 267. OMICRON...
Page 90: Graphical Comparison
CIBANO 500 PTM User Manual 12.2 Graphical comparison Note: Graphical comparison is available only in the guided workflow. With Primary Test Manager, you can visually compare up to ten measurement results. A typical use case is to compare the latest measurement results with a previous measurement at the same circuit breaker.
Page 91 ► To save the graphical comparison information, take a screenshot (see 7.1 "Guided test workflow" on page 51) of the Measurements area. You can then attach the screenshot to the test report (see 13 "Generate test reports" on page 93). OMICRON...
Page 92 CIBANO 500 PTM User Manual The following figure shows an example of the graphical comparison. Figure 12-6: Example of the graphical comparison of two measurements on the same asset OMICRON...
Page 93: Generate Test Reports
Title of the report. Appears as the report header. Report language Language the report is created in Client Customer for which the report is designated Summary Text field to summarize the content of the test report in own words OMICRON...
Page 94: Generating Test Reports
With Primary Test Manager, you can generate Microsoft Excel reports to tailor test reports to your needs. Note: To design the customized Excel reports, you must have the PTM Report Designer add-in installed on your computer. You can download the PTM Report Designer add-in from the OMICRON Customer Portal.
Page 95: Designing The Excel Report Templates
To edit the syntax of a cell: 1. In the Excel worksheet, select the cell the syntax of which you want to edit. </> 2. Click the FlexCel tags button on the ribbon, and then select the tag you want to apply to the cell. OMICRON...
Page 96: Adding Reports From File
CIBANO 500 PTM User Manual Add graphics To add a graphic to the report template: 1. In the Report Model view, select the graphic you want to add to the report template. 2. In the Excel worksheet, select the cell where you want to place the graphic.
Page 97: Circuit Breaker Testing Library
Primary Test Manager. You can find a list of circuit breakers available in the CBTL on the OMICRON Customer Portal. To go to this site: 1.
Page 98 1. On the Templates and libraries tab of the Settings dialog box, select the asset you want to export. Note: You can filter the displayed data. To display the job templates, OMICRON CBTL data and your own asset data, select the respective check boxes.
Page 99: Working With The Cbtl
Circuit Breaker Testing Library 14.5 Working with the CBTL To load data from the Circuit Breaker Testing Library: 1. In the asset view, select Circuit breaker from the Asset list. Figure 14-2: Loading data from the Circuit Breaker Testing Library OMICRON...
Page 100 CIBANO 500 PTM User Manual 2. Click Load from asset library on the ribbon. Figure 14-3: Choose Template dialog box 3. In the Choose Template dialog box, select the manufacturer, the manufacturer type and the name of the circuit breaker you want to specify, and then click OK.
Page 101: Circuit Breaker Data
Rated power at motor Rated power of the circuit breaker at motor charge charge Contact system Nominal total travel Total distance traveled by the contact during operation (excluding possible over-travel) For more information, see Figure 17-54: "Contact travel characteristics" on page 256. OMICRON...
Page 102 CIBANO 500 PTM User Manual Table 15-1: Circuit breaker data (continued) Data Description Damping time Time in which the damping units are engaged to decelerate the circuit breaker’s moving contacts Nozzle length Length of the circuit breaker’s nozzle Others Total weight with oil/gas Total weight of the circuit breaker with oil or gas Weight of oil/gas Weight of the circuit breaker’s oil or gas...
Page 103: Operating Mechanism Data
Therefore the sensors are applied to the connecting rod or the drive lever on the outside of the interrupter unit. In order to still be able to get the motion path of the main contacts, you can calculate it based on the measurements taken by the motion sensor. OMICRON...
Page 104 CIBANO 500 PTM User Manual Figure 15-1: Mechanical linkage of a live-tank high-voltage circuit breaker OMICRON...
Page 105 Use conversion tables if there are more than one lever within the mechanical linkage between the sensors. Under Conversion tables, you can manage conversion tables for the contact travel calculation when using angular transducers. You can load conversion tables in the native Megger format (.tbl) and as comma-separated value files (.csv). OMICRON...
Page 106: Bushing Data
CIBANO 500 PTM User Manual The imported CSV files must comply with a special format in which the first line is reserved for a comment and the second line specifies the units “degree” and “mm” separated by a semicolon (“;”). All following lines consist of one value pair per line that specifies the transducer movement in degrees and the converted movement in millimeters separated by a semicolon.
Page 107: Assessment Limits
(contacts within a phase) Opening sync. (between breaker phases) Closing time Minimum operating time of main Maximum operating time of main Closing sync. contacts contacts (contacts within a phase) Closing sync. (between breaker phases) Reclosing time Close-Open time Open-Close time OMICRON...
Page 108 CIBANO 500 PTM User Manual Table 15-5: Contact travel d min d max Total travel, TT Over-travel (Trip), OT Over-travel (Close), OT Minimum distance of the contact Maximum distance of the contact travel travel Rebound (Trip), RB Rebound (Close), RB...
Page 109 I min I max Peak close coil current Minimum coil current Maximum coil current Peak trip coil current Table 15-10: Pickup voltage V min V max Minimum pickup voltage (close) Minimum pickup voltage Maximum pickup voltage Minimum pickup voltage (trip) OMICRON...
Page 110: Relative Assessment Limits
CIBANO 500 PTM User Manual Table 15-11: Motor characteristics Minimum Maximum Inrush current Minimum motor characteristic Maximum motor characteristic Charging time 15.3.2 Relative assessment limits The following tables describe the circuit breaker’s relative assessment limits. Table 15-12: Contact resistance R ref...
Page 111 Allowed deviation from the reference contacts operating time of auxiliary contacts Diff. to main (b-type), Δt Switching time (wiper), t switch,w Duration (wiper), Δt Note: Click More information to open a diagram explaining the characteristics described in the table. OMICRON...
Page 112 CIBANO 500 PTM User Manual Table 15-16: Auxiliary contacts: Close operation t ref t dev Switching time (a-type), t switch,a Diff. to main (a-type), Δt Switching time (b-type), t switch,b Reference operating time of auxiliary Allowed deviation from the reference...
Page 113: Velocity Zones
Distance (absolute) Contact break Distance (% of total travel) Time Distance (absolute) Zone start Initial contact position Distance (% of total travel) Distance (absolute) Final contact position Distance (% of total travel) no offset Sequence start (t=0) Time Parameters OMICRON...
Page 114 CIBANO 500 PTM User Manual Table 15-21: Velocity zone settings (continued) Setting Description no offset Distance (absolute) Contact break Distance (% of total travel) Time Distance (absolute) Initial contact position Distance (% of total travel) Zone end Distance (absolute) Final contact position...
Page 115 Distance (% of total travel) no offset Sequence start (t=0) Time Distance (absolute) Zone start Distance (% of total travel) Time Note: For the definitions of the velocity zone settings, see the graphic preview in the Define New Velocity Zone dialog box. OMICRON...
Page 116: Spare Bushing Data
CIBANO 500 PTM User Manual Spare bushing data The following table describes the spare bushing data. Table 16-1: Spare bushing data Data Description Terminal of the asset to which the spare bushing is connected Pos. Ratings Rated frequency Rated frequency of the spare bushing Insul.
Page 117 To open an attachment, do one of the following: ► Select the attachment, and then click the Open button ► Double click the attachment. To delete an attachment from a spare bushing: 1. Select the attachment you want to delete. 2. Click the Remove button OMICRON...
Page 118: Off-Service Diagnostic Methods
CIBANO 500 PTM User Manual Off-service diagnostic methods This section describes off-service testing of circuit breakers with CIBANO 500 and its accessories. Primary Test Manager in combination with CIBANO 500 supports the following off-service tests: • Contact Resistance • Timing •...
Page 119: Testing Medium-Voltage Circuit Breakers
17) flashes for a short time and then extinguishes for approximately one minute. After it lights up, the CIBANO 500 outputs carry no dangerous voltage or current. 5. Start Primary Test Manager and connect to CIBANO 500 as described in 5.4 "Start Primary Test Manager and connect to CIBANO 500" on page 28. OMICRON...
Page 120 CIBANO 500 PTM User Manual If you could not connect to your CIBANO 500 device and the green light is permanently on, wait a few seconds, and then proceed as follows: 1. Click More next to the Connect button, and then click Refresh.
Page 121: Test Group Execution
4. In the Hardware configuration area, set the hardware configuration. For the hardware configuration options of CIBANO 500, see Table 17-6: "Hardware configuration options of CIBANO 500" on page 129. Figure 17-2: Hardware configuration of the test set for a test group OMICRON...
Page 122 CIBANO 500 PTM User Manual 5. In the Settings and conditions area, enter the test group settings. Table 17-1: Test group settings Setting Description Coil supply Supply source Click CIBANO 500 to supply the coils with CIBANO 500. Click External source to supply the coils with the source connected to V IN.
Page 123 Note: If a test in the test group is invalid, it will be skipped during the test group execution. You can remove invalid tests before or after executing the test group. 10.After the test execution has finished, the lightning symbol in Primary Test Manager stops flashing and the green status light is on. OMICRON...
Page 124: Contact Resistance Test
CIBANO 500 PTM User Manual 17.1.4 Contact Resistance test The Contact Resistance test measures the static resistance of the circuit breaker’s main contacts. The Contact Resistance test can be performed only when the circuit breaker is closed. A typical MV circuit breaker has manual operation buttons at its front plate to control the circuit breaker’s spring.
Page 125 (BN and B4) which can be mounted closer to the MV circuit breaker contact. If the connection is set up properly the resistance decreases when the voltage sense clamps are connected closer to the circuit breaker contact. The polarity of connection does not matter for this test. OMICRON...
Page 126 CIBANO 500 PTM User Manual Measurement To perform a measurement: 1. In the Settings and conditions area, enter the settings of the Contact Resistance test. Table 17-3: Settings of the Contact Resistance test Setting Description Main contact Current of the test (typically 100 A)
Page 127 6. Connect CIBANO 500 to the main contact of the circuit breaker for the next phase according to the wiring diagram provided by Primary Test Manager. To display the wiring diagram, click the Wiring diagram button. Click in the diagram to close it. OMICRON...
Page 128 CIBANO 500 PTM User Manual 7. Repeat steps 1 to 6 for all phases. Table 17-5: Contact Resistance measurement data Data Description Channel Current +/– Phase Measured phase DC test current with the circuit breaker open I DC Measured voltage with the circuit breaker open...
Page 129: Module
Disabled Main contact C, Close C, Motor C, Trigger IN or Disabled Common neutral connection for outputs/inputs in group A B-OUTPUT / INPUT (CAT III / 300 V) Trip A, Trigger IN , I clamp 1 or Disabled OMICRON...
Page 130 CIBANO 500 PTM User Manual Table 17-6: Hardware configuration options of CIBANO 500 (continued) CIBANO 500 Option Trip B, Close, Trigger IN , I clamp 2 or Disabled Trip C, Supply, Trigger IN , I clamp 3 or Disabled Neutral connection of outputs in group B...
Page 131 Motor supply frequency (AC only) Max. supply duration Maximum duration of supplying the motor if not stopped automatically Main contact Contact system Contact system of the circuit breaker under test Select PIR to measure timing of contacts with pre-insertion resistors. OMICRON...
Page 132 CIBANO 500 PTM User Manual Table 17-7: Settings of the Timing test (continued) Setting Description Other Grounding Select the grounding condition of the circuit breaker under test. Sequence Test sequence Test sequence to be performed Trigger setting Threshold Threshold value of the trigger signal The measurement starts if the trigger signal rises above (rising edge) or falls below (falling edge) the threshold.
Page 133 Sequence See Table 17-9: "Timing test sequences" on page 134. 1. The Close breaker before test check box is only active if the test sequence begins with the open command and no output is set to Trigger IN. OMICRON...
Page 134 CIBANO 500 PTM User Manual The following table explains the sequences of the Timing test. Table 17-9: Timing test sequences Sequence Action With this sequence, the opening time of the circuit breaker is measured. Only for O and C sequences we recommend performing the test twice, once with nominal voltage and once with 20% undervoltage to assure the functionality of the circuit breaker for a weak station battery.
Page 135 The blue ring on the Start/Stop button flashes for approx. 3 seconds, and the lightning symbol in Primary Test Manager and the red status light on the front panel are flashing. Note: You can abort the measurement anytime manually by pressing the Emergency Stop button or the Start/Stop button on the CIBANO 500 front panel. OMICRON...
Page 136 CIBANO 500 PTM User Manual 7. After the measurement has finished, the lightning symbol in Primary Test Manager stops flashing, the green status light is on, and Primary Test Manager displays the measurement results. The operating times depend on the sequence of the trip and close commands. The following table describes the operating times for all measurement sequences.
Page 137 Average voltage applied to the coil (see Average coil current/voltage settings in Table 17-8: "Advanced settings of the Timing test" on page 132) Resistance Calculated resistance of the coil Assessment Assessment of coil characteristics Disconnection For disconnecting the circuit breaker, see "Disconnection" on page 158. OMICRON...
Page 138: Timing Test With Cibano 500 With The Auxiliary Module
CIBANO 500 PTM User Manual 17.1.6 Timing test with CIBANO 500 with the Auxiliary module The Timing test measures the contact timing of the circuit breaker. Depending on the selected sequence all relevant timing values are automatically calculated. Connection To connect the test object to CIBANO 500: 1.
Page 139: Cibano 500
(potential-free) AUX 3 Trigger IN or Disabled Wet contact (with potential) Neutral connection of inputs in group C 1. Trigger signal starting the measurement 3. Make sure that all cable connectors are clean and dry before being tightly connected. OMICRON...
Page 140: Connect Cibano 500 To The Trip And Close Coils Of The Circuit Breaker For All Phases According To The Wiring Diagram Displayed In Primary Test Manager And The Following Figure
CIBANO 500 PTM User Manual 4. Connect CIBANO 500 to the trip and close coils of the circuit breaker for all phases according to the wiring diagram displayed in Primary Test Manager and the following figure. CIBANO 500 Spring charged...
Page 141 Select the preconfigured motor supply setting from the asset data or select Supply settings Custom to enter custom settings. Motor supply voltage Rated voltage of the motor supply Click AC or DC for AC or DC motor supply voltage respectively. OMICRON...
Page 142 CIBANO 500 PTM User Manual Table 17-15: Settings of the Timing test (continued) Setting Description Test frequency Motor supply frequency (AC only) Max. supply duration Maximum duration of supplying the motor if not stopped automatically Main contact Contact system Contact system of the circuit breaker under test Select PIR to measure timing of contacts with pre-insertion resistors.
Page 143 1. The Close breaker before test check box is only active if the test sequence begins with the open command and no output is set to Trigger IN. 2. Only available for O and C sequences and if the CB TN3 module is connected 3. Only available for O sequence and if the CB TN3 module is connected OMICRON...
Page 144 CIBANO 500 PTM User Manual The following table explains the sequences of the Timing test. Table 17-17: Timing test sequences Sequence Action With this sequence, the opening time of the circuit breaker is measured. Only for O and C sequences we recommend performing the test twice, once with nominal voltage and once with 20% undervoltage to assure the functionality of the circuit breaker for a weak station battery.
Page 145 The blue ring on the Start/Stop button flashes for approx. 3 seconds, and the lightning symbol in Primary Test Manager and the red status light on the front panel are flashing. Note: You can abort the measurement anytime manually by pressing the Emergency Stop button or the Start/Stop button on the CIBANO 500 front panel. OMICRON...
Page 146 CIBANO 500 PTM User Manual 7. After the measurement has finished, the lightning symbol in Primary Test Manager stops flashing, the green status light is on, and Primary Test Manager displays the measurement results. The operating times depend on the sequence of the trip and close commands. The following table describes the operating times for all measurement sequences.
Page 147: Dynamic Contact Resistance Test
The Dynamic Contact Resistance test is typically not done on MV circuit breakers and can be performed only with the CB MC2 modules in connection with CIBANO 500. For more information, see 17.2.7 "Dynamic Contact Resistance test" on page 189. OMICRON...
Page 148: Minimum Pickup Test
Note: To perform the Minimum Pickup test, you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center. Connection To connect the test object to CIBANO 500: 1.
Page 149 Coil supply voltage end End voltage of the automated test sequence to determine the minimum pickup voltage Coil supply voltage step Stepwise voltage increase of the automated test sequence Motor supply Supply source Click CIBANO 500 to supply the motor with CIBANO 500. Click External source to supply the motor externally. OMICRON...
Page 150 CIBANO 500 PTM User Manual Table 17-23: Settings of the Minimum Pickup test (continued) Setting Description Select the preconfigured motor supply setting from the asset data or select 1,2,3 Supply settings Custom to enter custom settings. Motor supply voltage Rated voltage of the motor supply Click AC or DC for AC or DC motor supply voltage respectively.
Page 151 Table 17-25: Minimum Pickup measurement data Data Description Number of the measurement Operation Trip or close V pickup Pickup voltage of the coil under test Assessment Measurement assessment Disconnection For disconnecting the circuit breaker, see "Disconnection" on page 158. OMICRON...
Page 152: Motor Current Test
Note: To perform the Motor Current test, you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center. Connection To connect the test object to CIBANO 500: 1.
Page 153 Phase C Close Trigger IN or Disabled Phase A I clamp 2 Motor Phase B Phase C Supply Trigger IN or Disabled Phase A I clamp 3 Motor Phase B Phase C Neutral connection of outputs in group B OMICRON...
Page 154 CIBANO 500 PTM User Manual Table 17-26: Hardware configuration options of CIBANO 500 (continued) CIBANO 500 Option Motor Trigger IN or Disabled Phase A I clamp 4 Motor Phase B Phase C 1. Trigger signal starting the measurement 4. Make sure that all cable connectors are clean and dry before being tightly connected.
Page 155 Rising or falling edge 1. Only available in the guided test workflow and if CIBANO 500 is selected as source 2. Data taken from the nameplate 3. Only available if the trip and/or close signals are configured on the IOB1 module. OMICRON...
Page 156 CIBANO 500 PTM User Manual 4. Only available if Control board is selected as supply source. 5. Only available if at least one output in group B is set to I clamp x. 6. Only available if V IN, or one output in group A or group B is set to Trigger IN.
Page 157 Average charging current of the motor (see Charging current settings in Table 17-28: "Advanced settings of the Motor Current test" on page 156) Minimum voltage Minimum motor supply voltage during the charging operation of the motor Assessment Measurement assessment OMICRON...
Page 158 CIBANO 500 PTM User Manual Disconnection Note: Do not disconnect the test object from CIBANO 500 if you intend to make further measurements. To disconnect the test object from CIBANO 500: 1. Press the Emergency Stop button on the CIBANO 500 front panel.
Page 159: 17.1.10 Insulation Resistance Test
30 seconds (Time 1) Time 2 and 60 seconds (Time 2). The dielectric absorption ratio (DAR) is calculated as follows: -------- Correction factors Temperature correction Select the Temperature correction check box to activate temperature correction. Correction temp. Temperature correction factor OMICRON...
Page 160 CIBANO 500 PTM User Manual Table 17-31: Insulation Resistance measurement data Setting Description Test data To import a file containing test data: ► Click Add to browse your computer and add data from a file. To directly import data from a measurement file: ►...
Page 161: 17.1.11 Testing With External Power Supply
Primary Test Manager will prompt you to deactivate the continuous power supply before executing the test. To configure the continuous power supply: 1. In the status bar, click Edit. Figure 17-15: Supply settings dialog box OMICRON...
Page 162 CIBANO 500 PTM User Manual 2. In the Supply settings dialog box, enter the supply voltage you want to use for testing your circuit breaker. WARNING Death or severe injury caused by high voltage or current possible ► Do not touch the B3 socket and any connected cables after you have activated the continuous power supply.
Page 163: Testing High-Voltage Circuit Breakers
Death or severe injury caused by high voltage or current possible ► Never use the CIBANO 500 test set without a solid connection to ground. ► Ground CIBANO 500 with a cable of at least 6 mm cross-section as close as possible to the operator. OMICRON...
Page 164: Test Set And Software Startup
CIBANO 500 PTM User Manual 17.2.2 Test set and software startup To put CIBANO 500 into operation and start Primary Test Manager: 1. Connect the CIBANO 500 grounding terminals properly to the substation ground. 2. Connect CIBANO 500 to a computer with the delivered Ethernet cable and switch on the computer.
Page 165: Testing Circuit Breakers With Cibano 500 And The Cb Mc2 Modules
CB TN3 Motion sensor CIBANO 500 A1 A2 A3 AN B1 B2 B3 BN B4 CB MC2 CB MC2 CB MC2 Figure 17-17: High-voltage section of a circuit breaker with two interrupters per phase with directly connected CB MC2 modules OMICRON...
Page 166 CIBANO 500 PTM User Manual ® The CB MC2 modules can be directly connected to the EtherCAT module of the main devices or via ® the EtherCAT hub as shown in the following figure. Circuit Circuit Circuit breaker breaker breaker...
Page 167 Motion sensor CIBANO 500 A1 A2 A3 AN B1 B2 B3 BN B4 CB MC2 CB MC2 CB MC2 ® EtherCAT EHB1 Figure 17-19: Example of simultaneous measurement of the circuit breakers with up to four interrupters per phase OMICRON...
Page 168: Test Group Execution
CIBANO 500 PTM User Manual 17.2.4 Test group execution Primary Test Manager provides you with a powerful capability for executing test groups. For information on grouping tests in test groups, see 7.5.2 "Group tests" on page 67. After you set the hardware configuration of the test set and the test group settings, you can execute all tests of the test group automatically by clicking the Start all button.
Page 169 Primary Test Manager (see 11.1 "Test control commands" on page 85) you can check whether your CIBANO 500 is properly wired with the test object. 7. In the Test control area, click Start all. The blue ring on the Start/Stop button is on. OMICRON...
Page 170 CIBANO 500 PTM User Manual 8. Start the measurement by pressing the Start/Stop button. The blue ring on the Start/Stop button flashes for approx. 3 seconds, and the lightning symbol in Primary Test Manager and the red status light on the front panel are flashing.
Page 171: Contact Resistance Test
In this case connect the voltage sense clamp on the other side of the central housing opposite to the current injection clamp. 5. Repeat steps 2 to 4 for all interrupters you want to test. 6. In Primary Test Manager, open the Contact Resistance test. OMICRON...
Page 172 CIBANO 500 PTM User Manual 7. In the Hardware configuration area, set the hardware configuration and check whether Primary Test Manager recognized all connected CB MC2 modules. Figure 17-22: Hardware configuration of the Contact Resistance test Table 17-33: Hardware configuration options of CIBANO 500...
Page 173 You can also rename the CB MC2 modules depending on the connection point. For the basic connection diagram, see Figure 17-5: "Principal scheme of the contact resistance test" on page 125 and 17.2.3 "Testing circuit breakers with CIBANO 500 and the CB MC2 modules" on page 165. OMICRON...
Page 174 CIBANO 500 PTM User Manual Measurement To perform a measurement: 1. In the Settings and conditions area, enter the settings of the Contact Resistance test. Table 17-35: Settings of the Contact Resistance test Setting Description Coil supply Supply source Select one of the following supply-source options: •...
Page 175 ► Select the Automatic assessment check box to enable the automatic assessment. Note: For the assessment limit definitions, see 15.3 "Assessment limits" on page 107. 4. In the Measurements area, click Start all. The blue ring on the Start/Stop button is on. OMICRON...
Page 176 CIBANO 500 PTM User Manual 5. Start the measurement by pressing the Start/Stop button. The blue ring on the Start/Stop button flashes for approx. 3 seconds, and the lightning symbol in Primary Test Manager and the red status light on the front panel are flashing.
Page 177 1. Only available if the Compensate ground loop resistance check box is selected. Disconnection Do not disconnect the circuit breaker but leave it connected for performing the next test. For disconnecting the circuit breaker, see "Disconnection" on page 211. OMICRON...
Page 178: Timing Test
CIBANO 500 PTM User Manual 17.2.6 Timing test The Timing test measures the contact timing of the circuit breaker. Depending on the selected sequence the opening time, closing time, close-open time, and so on are automatically calculated. With the CB TN3 modules, you can also measure the displacement of the circuit breaker’s main contacts during operation (see 17.5 "Testing circuit breakers with CIBANO 500 and the CB TN3 modules"...
Page 179 Dry contact (potential-free) Close B, Motor B, Trigger IN AUX 2 Disabled Wet contact (with potential) Dry contact (potential-free) Close C, Motor C, Trigger IN AUX 3 Disabled Wet contact (with potential) Common neutral connection for outputs/inputs in group A OMICRON...
Page 180: Trip B, Close, Trigger In
CIBANO 500 PTM User Manual Table 17-38: Hardware configuration options of CIBANO 500 (continued) CIBANO 500 Option B-OUTPUT / INPUT (CAT III / 300 V) Trip A, Trigger IN , I clamp 1 or Disabled Trip B, Close, Trigger IN...
Page 181 B2, and the common connection of the trip and close coils (typically the battery minus) to BN. In general, the motor of the HV circuit breakers remains connected to the station battery throughout the test and a current clamp connected to BN and B4 is used to record the motor current. OMICRON...
Page 182 CIBANO 500 PTM User Manual Note: Connect the current clamp neutral directly to CIBANO 500 and not to the other end of the neutral cable to avoid measurement errors due to the voltage drop on the cable. Alternatively you can supply the motor from CIBANO 500 if you want or no station battery is available.
Page 183 6. Only available if a current clamp is configured. The channel value displayed refers to the group B of the I/O sockets on the CIBANO 500 side panel. The B1…B4 sockets can be configured as I clamp 1…I clamp 4 respectively. 7. Only available if V IN, or one output in group A or group B is set to Trigger IN. OMICRON...
Page 184 CIBANO 500 PTM User Manual 2. Optionally, enter the advanced settings in the Advanced settings area. Table 17-41: Advanced settings of the Timing test Setting Description Main contact Select Automatic if you want to let Primary Test Manager set the PIR...
Page 185 To find out the shortest reclosing time the circuit breaker can provide, the close command is already applied while the circuit breaker is still opening. The circuit breaker then will close after opening as fast as possible. OMICRON...
Page 186 CIBANO 500 PTM User Manual Table 17-42: Timing test sequences (continued) Sequence Action With this sequence, a tripping operation after the circuit breaker has been closed under a fault condition (trip-free) or the verification of the correct operation of the anti-pumping system is simulated.
Page 187 1. The operating times are calculated per contact, phase or circuit breaker. Table 17-44: Auxiliary contact characteristics Data Description Contact Name of the auxiliary contact of the circuit breaker under test Phase Phase to which the auxiliary contact belongs Type Type of the auxiliary contact (a, b, wiper) OMICRON...
Page 188 CIBANO 500 PTM User Manual Table 17-44: Auxiliary contact characteristics (continued) Data Description Switching time Closing or opening time of the auxiliary contact depending on its type Duration Duration the wiper contact remains closed Diff. to main Time difference between the opening or closing of the auxiliary contact and...
Page 189: Dynamic Contact Resistance Test
Note: To perform the Dynamic Contact Resistance test, you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center. Connection...
Page 190 CIBANO 500 PTM User Manual 7. In the Hardware configuration area, set the hardware configuration and check whether Primary Test Manager recognized all connected CB MC2 modules. Figure 17-25: Hardware configuration of the Dynamic Contact Resistance test Table 17-47: Hardware configuration options of CIBANO 500...
Page 191 A1 to A3, three trip coils to B1 to B3, and then perform the Dynamic Contact Resistance test. The other tests like CO or OC with the trip and close signal applied simultaneously are then performed with different wiring. OMICRON...
Page 192 CIBANO 500 PTM User Manual B-OUTPUT / INPUT (CAT III / 300 V) The group B is generally used as follows. B1 is used for the open command, B2 is used for the close command, and B3 is used for the continuous power supply (see 17.2.11 "Continuous power supply" on page 213).
Page 193 ► If you use the station battery to supply the motor or the coils via CIBANO 500, do not connect the cables to the station battery before they are connected to CIBANO 500. ► Always connect the cables first to grounded CIBANO 500 and then to the station battery. OMICRON...
Page 194 CIBANO 500 PTM User Manual Measurement To perform a measurement: 1. In the Settings and conditions area, enter the settings of the Dynamic Contact Resistance test. Table 17-49: Settings of the Dynamic Contact Resistance test Setting Description Coil supply Supply source Select one of the following supply-source options: •...
Page 195 8. Only available if a current clamp is configured. The channel value displayed refers to the group B of the I/O sockets on the CIBANO 500 side panel. The B1…B4 sockets can be configured as I clamp 1…I clamp 4 respectively. 9. Only available if V IN, or one output in group A or group B is set to Trigger IN. OMICRON...
Page 196 CIBANO 500 PTM User Manual 2. Optionally, enter the advanced settings in the Advanced settings area. Table 17-50: Advanced settings of the Dynamic Contact Resistance test Setting Description Main contact Select Automatic if you want to let Primary Test Manager set the PIR...
Page 197 To find out the shortest reclosing time the circuit breaker can provide, the close command is already applied while the circuit breaker is still opening. The circuit breaker then will close after opening as fast as possible. OMICRON...
Page 198 CIBANO 500 PTM User Manual Table 17-51: Dynamic Contact Resistance test sequences (continued) Sequence Action With this sequence, a tripping operation after the circuit breaker has been closed under a fault condition (trip-free) or the verification of the correct operation of the anti-pumping system is simulated.
Page 199 1. The operating times are calculated per contact, phase or circuit breaker. Table 17-53: Auxiliary contact characteristics Data Description Contact Name of the auxiliary contact of the circuit breaker under test Phase Phase to which the auxiliary contact belongs Type Type of the auxiliary contact (a, b, wiper) OMICRON...
Page 200 CIBANO 500 PTM User Manual Table 17-53: Auxiliary contact characteristics (continued) Data Description Switching time Closing or opening time of the auxiliary contact depending on its type Duration Duration the wiper contact remains closed Diff. to main Time difference between the opening or closing of the auxiliary contact and...
Page 201: Minimum Pickup Test
Note: To perform the Minimum Pickup test, you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center. Connection...
Page 202 CIBANO 500 PTM User Manual Table 17-56: Hardware configuration options of CIBANO 500 CIBANO 500 Option V IN (CAT III / 300 V) External source or Disabled Neutral connection of V IN A-OUTPUT / INPUT (CAT III / 300 V)
Page 203 Duration of the command pulse of the automated test sequence duration Pause between Time interval between impulses of the automated test sequence impulses 1. The B3 socket must be configured as Supply and the coil supply voltage must be specified. OMICRON...
Page 204 CIBANO 500 PTM User Manual 3. In the Assessment area, configure the assessment. ► Click Edit configuration or click in the table to open the Assessment configuration dialog box, and then edit the assessment limits. ► Select the Automatic assessment check box to enable the automatic assessment.
Page 205: Motor Current Test
Note: To perform the Motor Current test, you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center. Connection...
Page 206 CIBANO 500 PTM User Manual Table 17-60: Hardware configuration options of CIBANO 500 CIBANO 500 Option V IN (CAT III / 300 V) External source, Trigger IN or Disabled Neutral connection of V IN A-OUTPUT / INPUT (CAT III / 300 V)
Page 207 Figure 17-29: Connecting CIBANO 500 to the circuit breaker for the Motor Current test (The end position switch opens when the spring is charged.) Measurement To perform a measurement: 1. In the Settings and conditions area, enter the settings of the Motor Current test. OMICRON...
Page 208 CIBANO 500 PTM User Manual Table 17-61: Settings of the Motor Current test Setting Description Motor supply Supply source Click CIBANO 500 to supply the motor with CIBANO 500. Click External source to supply the motor externally. Select the preconfigured motor supply setting from the asset data or select Supply settings Custom to enter custom settings.
Page 209 Emergency Stop button on the CIBANO 500 front panel. 6. After the charging process has finished, CIBANO 500 stops the measurement automatically. The lightning symbol in Primary Test Manager stops flashing, the green status light is on, and Primary Test Manager displays the measurement results. OMICRON...
Page 210 CIBANO 500 PTM User Manual The following figure shows an example of the Motor Current test graphical results. Figure 17-30: Example of the Motor Current test graphical results To display the numerical measurement results, click the Table tab in the Measurements area.
Page 211 Death or severe injury caused by high voltage or current possible ► Do not leave the circuit breaker’s spring(s) charged after disconnecting CIBANO 500 from the circuit breaker. ► Always operate the circuit breaker manually by using the circuit breaker’s operation buttons until the spring(s) are discharged. OMICRON...
Page 212: 17.2.10 Testing With External Power Supply
CIBANO 500 PTM User Manual 17.2.10 Testing with external power supply If you use an external power supply (for example, the station battery) for supplying the motor or the coils of the circuit breaker during the test, connect the external power supply to the V IN input of CIBANO 500 and wire the N and BN sockets as shown in the following figure.
Page 213: 17.2.11 Continuous Power Supply
CAUTION Personal injury due to unexpected operation of the circuit breaker possible ► Before deactivating the continuous power supply, open the circuit breaker. ► To deactivate the continuous power supply, click OFF in the status bar. OMICRON...
Page 214: Testing Gas Insulated Switchgears With Both Sides Grounded
CIBANO 500 PTM User Manual 17.3 Testing gas insulated switchgears with both sides grounded CIBANO 500 in connection with Primary Test Manager supports testing of gas insulated switchgears (GIS) with both sides grounded. This section describes the following GIS tests: •...
Page 215: Gas Insulated Switchgears
Busbar 1 Busbar 2 Disconnector Disconnector Grounding switch Circuit breaker Disconnector Grounding switch Grounding switch Figure 17-33: Single-line diagram of a GIS with enough grounding switches – safe and comfortable solution for circuit breaker maintenance OMICRON...
Page 216 CIBANO 500 PTM User Manual The more grounding switches and disconnectors are incorporated, the safer is the maintenance work on the circuit breaker. Busbar 1 Busbar 2 Disconnector Disconnector open open Grounding switch closed Circuit breaker Grounding switch closed Figure 17-34: Single-line diagram of a GIS with a minimum set of grounding switches and disconnectors –...
Page 217 Off-service diagnostic methods Because the grounding switch connects the line conductor to the ground connection, the line conductor can usually be accessed from outside of the GIS. Grounding switch open Grounding switch closed Figure 17-35: How a grounding switch works OMICRON...
Page 218 CIBANO 500 PTM User Manual Busbar 1 Insulated grounding Disconnectors Busbar 2 Circuit breaker Figure 17-36: GIS with two insulated grounding switches OMICRON...
Page 219 Grounding switches can be insulated or non-insulated. On insulated grounding switches the connection between the line conductor and the ground connection (housing of the GIS) can be removed. Non-conducting Grounding shunt material GIS housing Figure 17-38: Insulated grounding switch OMICRON...
Page 220: Test Set And Software Startup
CIBANO 500 PTM User Manual 17.3.3 Test set and software startup To put CIBANO 500 into operation and start Primary Test Manager: 1. Connect the CIBANO 500 grounding terminals properly to the substation ground. 2. Connect CIBANO 500 to a computer with the delivered Ethernet cable and switch on the computer.
Page 221: Contact Resistance Test
► During the test, supply the circuit breaker’s main contacts only with CIBANO 500. To connect the test object to CIBANO 500: 1. In Primary Test Manager, open the Contact Resistance test. Figure 17-40: Hardware configuration of the Contact Resistance test OMICRON...
Page 222 CIBANO 500 PTM User Manual Table 17-64: Hardware configuration options of CIBANO 500 CIBANO 500 Option A-OUTPUT / INPUT (CAT III / 300 V) Current + Current + Current + Not connected in this test B-OUTPUT / INPUT (CAT III / 300 V) Current –...
Page 223 ► Click Edit configuration or click in the table to open the Assessment configuration dialog box, and then edit the assessment limits. ► Select the Automatic assessment check box to enable the automatic assessment. Note: For the assessment limit definitions, see 15.3 "Assessment limits" on page 107. OMICRON...
Page 224 CIBANO 500 PTM User Manual 4. In the Measurements area, select the measurement you want to perform, and then click Start. The blue ring on the Start/Stop button is on. WARNING Death or severe injury caused by high voltage or current possible ►...
Page 225 1. Only available if the Compensate ground loop resistance check box is selected. Disconnection Do not disconnect the circuit breaker but leave it connected for performing the next test. For disconnecting the circuit breaker, see "Disconnection" on page 245. OMICRON...
Page 226: Timing (Csm) Test
CIBANO 500 PTM User Manual 17.3.5 Timing (CSM) test The Timing (CSM) test (CSM stands for Current Sensor Measurement) measures the contact timing of the circuit breaker. Depending on the selected sequence the opening time, closing time, close-open time, and so on are automatically calculated. With the CB TN3 modules, you can also measure the displacement of the circuit breaker’s main contacts during operation (see 17.5 "Testing circuit breakers...
Page 227 A-OUTPUT / INPUT (CAT III / 300 V) Dry contact (potential-free) Close A, Motor A, Trigger IN AUX 1 Disabled Wet contact (with potential) Dry contact (potential-free) Close B, Motor B, Trigger IN AUX 2 Disabled Wet contact (with potential) OMICRON...
Page 228 CIBANO 500 PTM User Manual Table 17-68: Hardware configuration options of CIBANO 500 (continued) CIBANO 500 Option Dry contact (potential-free) Close C, Motor C, Trigger IN AUX 3 Disabled Wet contact (with potential) Common neutral connection for outputs/inputs in group A...
Page 229 1. Permanently stored in the CB MC2 memory. You can, for example, mark your CB MC2 modules with the colored stickers and name them according to the colors. You can also rename the CB MC2 modules depending on the connection point. 2. Only channel 1 is used for the timing measurements. Channel 2 is used for current output. OMICRON...
Page 230 CIBANO 500 PTM User Manual 9. Connect CIBANO 500 to the trip and close coils of the circuit breaker for all phases according to the wiring diagram displayed in Primary Test Manager and the following figure. 3 × CB MC2...
Page 231 Rated voltage of the motor supply Click AC or DC for AC or DC motor supply voltage respectively. Test frequency Motor supply frequency (AC only) Max. supply duration Maximum duration of supplying the motor if not stopped automatically Main contact OMICRON...
Page 232 CIBANO 500 PTM User Manual Table 17-70: Settings of the Timing (CSM) test (continued) Setting Description Test current per channel Output current of each CB MC2 current channel Sequence Test sequence Test sequence to be performed Trigger setting Threshold Threshold value of the trigger signal The measurement starts if the trigger signal rises above (rising edge) or falls below (falling edge) the threshold.
Page 233 Initially, the circuit breaker must be in the closed position. The sequence begins with an open command, after a dead time the close and open commands (CO) must be applied at the same time (delay time typically 300 ms). OMICRON...
Page 234 CIBANO 500 PTM User Manual 3. In the Assessment area, configure the assessment. ► Click Edit configuration or click in one of the tables to open the Assessment configuration dialog box, and then edit the assessment limits. ► Select the Automatic assessment check box to enable the automatic assessment.
Page 235 232) Resistance Calculated resistance of the coil Assessment Assessment of coil characteristics Disconnection Do not disconnect the circuit breaker but leave it connected for performing the next test. For disconnecting the circuit breaker, see "Disconnection" on page 245. OMICRON...
Page 236: Minimum Pickup Test
Note: To perform the Minimum Pickup test, you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center. Connection...
Page 237 Select a preconfigured coil supply setting from the asset data or select Supply settings Custom to enter custom settings. Coil supply voltage Rated voltage of the coil supply Click AC or DC for AC or DC coil supply voltage respectively. Test frequency Coil supply frequency (AC only) Test sequence OMICRON...
Page 238 CIBANO 500 PTM User Manual Table 17-77: Settings of the Minimum Pickup test (continued) Setting Description Coil supply voltage start Start voltage of the automated test sequence to determine the minimum pickup voltage Coil supply voltage end End voltage of the automated test sequence to determine the minimum...
Page 239 Disconnection Do not disconnect the circuit breaker but leave it connected for performing the next test. For disconnecting the circuit breaker, see "Disconnection" on page 245. OMICRON...
Page 240: Motor Current Test
Note: To perform the Motor Current test, you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center. Connection...
Page 241 Primary Test Manager and the following figure. Motor (for example, B4) Motor End position switch Common (for example, BN) – Figure 17-47: Connecting CIBANO 500 to the circuit breaker for the Motor Current test (The end position switch opens when the spring is charged.) OMICRON...
Page 242 CIBANO 500 PTM User Manual Measurement To perform a measurement: 1. In the Settings and conditions area, enter the settings of the Motor Current test. Table 17-81: Settings of the Motor Current test Setting Description Motor supply Supply source Click CIBANO 500 to supply the motor with CIBANO 500.
Page 243 The lightning symbol in Primary Test Manager stops flashing, the green status light is on, and Primary Test Manager displays the measurement results. The following figure shows an example of the Motor Current test graphical results. Figure 17-48: Example of the Motor Current test graphical results OMICRON...
Page 244 CIBANO 500 PTM User Manual To display the numerical measurement results, click the Table tab in the Measurements area. Table 17-83: Motor characteristics Data Description Inrush current Maximum current drawn by the motor On a DC motor, the inrush current is usually reached during the startup phase.
Page 245 Death or severe injury caused by high voltage or current possible ► Do not leave the circuit breaker’s spring(s) charged after disconnecting CIBANO 500 from the circuit breaker. ► Always operate the circuit breaker manually by using the circuit breaker’s operation buttons until the spring(s) are discharged. OMICRON...
Page 246: Demagnetization
The Demagnetization function as featured by CIBANO 500, needs to apply at least 30 A through the primary side of the current transformer. If this cannot be assured, use the OMICRON CTAnalyzer instead and demagnetize the current transformers from their secondary side.
Page 247 Not connected in this test B-OUTPUT / INPUT (CAT III / 300 V) Current – Current – Current – Voltage Sense – Voltage Sense + 2. Make sure that all cable connectors are clean and dry before being tightly connected. OMICRON...
Page 248 CIBANO 500 PTM User Manual 3. Connect CIBANO 500 to the main contact of the circuit breaker according to the wiring diagram displayed in Primary Test Manager. Figure 17-50: Default wiring diagram of the Demagnetization Tips & Tricks: For easy connection use the delivered multi-core cables and connect the end with the short wires to the CIBANO 500 sockets according to the short-wire labels.
Page 249 4. After the initialization and analysis have finished, press the Start/Stop button again. The blue ring on the Start/Stop button flashes for approx. 3 seconds, and the lightning symbol in Primary Test Manager and the red status light on the front panel are flashing. OMICRON...
Page 250 CIBANO 500 PTM User Manual 5. Primary Test Manager displays the demagnetization progress. Figure 17-51: Demagnetization progress 6. After the demagnetization has finished, the lightning symbol in Primary Test Manager stops flashing and the green status light is on. OMICRON...
Page 251 Death or severe injury caused by high voltage or current possible ► Do not leave the circuit breaker’s spring(s) charged after disconnecting CIBANO 500 from the circuit breaker. ► Always operate the circuit breaker manually by using the circuit breaker’s operation buttons until the spring(s) are discharged. OMICRON...
Page 252: Testing Circuit Breakers With Cibano 500 And The Cb Tn3 Modules
CIBANO 500 PTM User Manual 17.5 Testing circuit breakers with CIBANO 500 and the CB TN3 modules Within the scope of the Timing and Dynamic Contact Resistance tests, you can also measure the displacement of the circuit breaker’s main contacts during operation by using the CB TN3 modules. The ®...
Page 253 Editable name of the CB TN3 channel Ch.name Transducer type Type of the connected transducer: digital or analog 1. Permanently stored in the CB TN3 memory. You can, for example, rename the CB TN3 modules depending on the connection point. OMICRON...
Page 254 CIBANO 500 PTM User Manual Measurement To perform a measurement: 1. In the Advanced settings area, enter the transducer settings. For the CIBANO 500 settings, see Table 17-15: "Settings of the Timing test" on page 141 and Table 17-16: "Advanced settings of the Timing test"...
Page 255 To view the numeric measurement data, click the Table tab. For the operating times, auxiliary contact characteristics and coil characteristics, see Table 17-43: "Operating times" on page 187, Table 17-44: "Auxiliary contact characteristics" on page 187 and Table 17-46: "Coil characteristics" on page 188. OMICRON...
Page 256 CIBANO 500 PTM User Manual The following figure explains the contact travel characteristics defined in Table 17-88: "Contact travel characteristics" later in this section. Over-travel Close position Rebound Total Velocity travel Open position Figure 17-54: Contact travel characteristics Table 17-88: Contact travel characteristics...
Page 257 2. Connect the analog pressure sensors to the analog interface of the CB TN3 module (see 22.2.1 "Designated use" on page 317). 3. In the Hardware configuration area, set the hardware configuration of CIBANO 500 and the CB TN3 module. 4. Configure the Timing test as described earlier in this section. OMICRON...
Page 258 CIBANO 500 PTM User Manual 5. In the Advanced settings area, enter the analog transducer settings. Table 17-90: Analog transducer settings for pressure measurement Setting Description Module Name of the CB TN3 module set in the hardware configuration Channel Channel name set in the CB TN3 hardware configuration Type Select Pressure.
Page 259: Dynamic Contact Resistance Test
5. Attach the transducer to the circuit breaker. For detailed information, see 19 "Transducers" on page 282. 6. Repeat steps 2 to 5 for all CB TN3 modules you want to connect. 7. In Primary Test Manager, open the Dynamic Contact Resistance test. OMICRON...
Page 260 CIBANO 500 PTM User Manual 8. In the Hardware configuration area, set the hardware configuration and check whether Primary Test Manager recognized all connected CB TN3 modules. ® The following figure shows the hardware configuration of CIBANO 500 with the EtherCAT module with one CB MC2 and one CB TN3 module connected.
Page 261 2. The selected conversion table remains associated with the test even after it has been deleted from the asset. 3. When performing a manual test, you can load a conversion table by clicking the Browse button … in the Conversion data column. 4. For information about the pressure measurement, see "Measuring pressure signals" on page 264. OMICRON...
Page 262 CIBANO 500 PTM User Manual 2. In the Assessment area, configure the assessment. ► Click Edit configuration or click in one of the tables to open the Assessment configuration dialog box, and then edit the assessment limits. ► Select the Automatic assessment check box to enable the automatic assessment.
Page 263 O sequence: Distance the contact travels between the contact steady state and the final contact separation Reaction time Time interval after which the contact responds to the open or close signal (see Begin of contact movement settings in Table 17-16: "Advanced settings of the Timing test" on page 142) OMICRON...
Page 264 CIBANO 500 PTM User Manual Table 17-94: Main contact characteristics (continued) Data Description Duration of the main contact bounce Bounce time Number of main contact bounces within the bounce time Bounce count PIR closing time Closing time for pre-insertion resistors...
Page 265 ► Ground the test object’s terminals by using a grounding set. 9. Disconnect the CB MC2 from the main contact of the circuit breaker. 10.Unhook the CB MC2 from one phase of the circuit breaker. 11.Repeat steps 7 to 9 for all phases tested. OMICRON...
Page 266 CIBANO 500 PTM User Manual 12.Switch off CIBANO 500 by pressing the mains power on/off switch on the CIBANO 500 side panel. WARNING Death or severe injury caused by high voltage or current possible ► Do not leave the circuit breaker’s spring(s) charged after disconnecting CIBANO 500 from the circuit breaker.
Page 267: In-Service Diagnostic Methods
Note: To perform the Timing (VTM) test (VTM stands for Voltage-based Timing Measurement), you need a license. Without the license, it is not possible to start the measurement and Primary Test Manager displays a missing license message. To get the license, contact your regional OMICRON service center.
Page 268 CIBANO 500 PTM User Manual Table 18-1: Hardware configuration options of CIBANO 500 CIBANO 500 Option V IN (CAT III / 300 V) Voltage or Disabled Neutral connection of V IN A-OUTPUT / INPUT (CAT III / 300 V) Phase A...
Page 269 Phase B Phase C Trigger IN Generic Phase A Trip Phase B Phase C or Disabled I clamp 3 Phase A Close Phase B Phase C Phase A Motor Phase B Phase C Neutral connection of inputs in group B OMICRON...
Page 270 CIBANO 500 PTM User Manual Table 18-1: Hardware configuration options of CIBANO 500 (continued) CIBANO 500 Option Trigger IN Generic Phase A Trip Phase B Phase C or Disabled I clamp 4 Phase A Close Phase B Phase C Phase A...
Page 271 ► Click Edit configuration or click in one of the tables to open the Assessment configuration dialog box, and then edit the assessment limits. ► Select the Automatic assessment check box to enable the automatic assessment. Note: For the assessment limit definitions, see 15.3 "Assessment limits" on page 107. OMICRON...
Page 272 CIBANO 500 PTM User Manual 4. In the Measurements area, click Start. The blue ring on the Start/Stop button is on. WARNING Death or severe injury caused by high voltage or current possible ► Do not enter the high-voltage test area while testing with CIBANO 500 since any part of the circuit breaker can carry dangerous voltages.
Page 273 With the Timing (VTM) test, you can also measure the contact travel characteristics. For detailed information, see 17.5 "Testing circuit breakers with CIBANO 500 and the CB TN3 modules" on page 252. Disconnection For disconnecting the circuit breaker, see "Disconnection" on page 281. OMICRON...
Page 274: First Trip Test
CIBANO 500 PTM User Manual 18.2 First Trip test The First Trip test measures the opening time of the circuit breaker during the first operation after a long static period. The trip coil current characteristic is automatically recorded and, if spare auxiliary contacts are available, they also could be included in the First Trip measurement.
Page 275 Wet contact (with potential) Neutral connection of inputs in group A B-OUTPUT / INPUT (CAT III / 300 V) Trigger IN Generic Phase A Trip or Disabled Phase B I clamp 1 Phase C Phase A Main contact Phase B Phase C OMICRON...
Page 276 CIBANO 500 PTM User Manual Table 18-6: Hardware configuration options of CIBANO 500 (continued) CIBANO 500 Option Trigger IN Generic Phase A Trip or Disabled Phase B I clamp 2 Phase C Phase A Main contact Phase B Phase C...
Page 277 Primary Test Manager and as shown by the following figure. Bus bar Station supply Circuit breaker closed Spring charged Trip Close Trip coil Close coil Trip current CIBANO 500 Trigger Mains current Figure 18-3: Connecting CIBANO 500 to the circuit breaker for the First Trip test OMICRON...
Page 278 Current clamp settings You must configure the current clamps before connecting them to the circuit breaker under test. The following figure shows the setting controls of OMICRON current clamps. Ratio selection Zero adjustment wheel...
Page 279 With the preview measurement, you can check the input signals before starting the First Trip test. The results of the preview measurement are only displayed graphically and are available until you leave the job or start the First Trip test. OMICRON...
Page 280 CIBANO 500 PTM User Manual 5. In the Measurements area, click Start. The blue ring on the Start/Stop button is on. WARNING Death or severe injury caused by high voltage or current possible ► Do not enter the high-voltage test area while testing with CIBANO 500 since any part of the circuit breaker can carry dangerous voltages.
Page 281 Death or severe injury caused by high voltage or current possible ► Do not leave the circuit breaker’s spring(s) charged after disconnecting CIBANO 500 from the circuit breaker. ► Always operate the circuit breaker manually by using the circuit breaker’s operation buttons until the spring(s) are discharged. OMICRON...
Page 282: Transducers
CIBANO 500 PTM User Manual Transducers Note: Based on their robust design, digital motion sensors delivered by OMICRON need neither a periodic accuracy validation nor calibration. This section describes how to use the transducers for measuring the circuit breaker’s contact travel with CIBANO 500 and the related issues.
Page 283: Angular Transducers
The adapter has five threaded holes (M8) for mounting flexibility. To enhance the number of options for fixing the transducer, three additional holes with a diameter of 8.2 mm are available. Figure 19-1: Angular transducer OMICRON...
Page 284 CIBANO 500 PTM User Manual Articulating arm and screw clamp The articulating arm consists of two levers coupled by a ball joint. On the ends of the levers, the ball joints hold a threaded stub for interfacing with other mechanical components. All three joints can be fixed with a single set screw.
Page 285 The diameter of the hole of the flexible coupling is 10 mm, the drill chuck accepts shafts with diameters between 0.8 mm and 10 mm. Figure 19-5: Flexible coupling Figure 19-6: Coupling with a drill chuck OMICRON...
Page 286 CIBANO 500 PTM User Manual Mounting kit Adapter disk Sleeves Flexible coupling Screw-in rods Adapter disk rods Figure 19-7: Mounting kit The following table shows examples of circuit breakers fitting the drill holes in the adapter disk. You can use the mounting kit for any other circuit breakers which fit the drill holes.
Page 287: Installation And Measurement Setup
1. Attach the flexible coupling and the drill chuck, if necessary, to the rotating shaft of the circuit breaker. 2. Mount the screw clamp and the articulating arm holding the transducer in the optimal position in front of the rotating shaft on the circuit breaker. OMICRON...
Page 288 Parallel vice Circuit breaker drive lever X-X view Rotary transducer M 10 Flexible coupling M 12 Washer CB TN3 Screw-in rods Figure 19-10: Use screw-in rods to apply OMICRON motion transducer to the drive lever of the circuit breaker OMICRON...
Page 289 X-X view 35 mm Rotary transducer Sleeves Screws 70 mm 130 mm Flexible coupling Adapter disk CB TN3 Adapter disk rods Figure 19-12: Use the adapter disk to apply OMICRON motion transducer to the drive lever of the circuit breaker OMICRON...
Page 290: Technical Data
CIBANO 500 PTM User Manual 19.1.3 Technical data The following specifications apply to angular transducers supplied by OMICRON. Table 19-2: Angular transducer specifications Characteristic Rating Resolution 0.0125º Maximum velocity 5000 rpm Supply voltage 5 V DC 19.2 Linear transducers The linear transducers are used to derive motion curves from a linearly moving part of the circuit breaker.
Page 291 Figure 19-15: Double-sided adhesive tape Articulating arm and screw clamp For information about the articulating arm and the screw clamp, see "Articulating arm and screw clamp" on page 284. Extensions For information about the extensions, see "Extensions" on page 285. OMICRON...
Page 292: Installation And Measurement Setup
4. Connect the cable of the transducer to one digital interface of the CB TN3 module. 5. Configure the CB TN3 digital interface in Primary Test Manager. 19.2.3 Technical data The following specifications apply to linear transducers supplied by OMICRON. Table 19-3: Linear transducer specifications Characteristic Rating Resolution 10 μm...
Page 293: Transducer For The Abb Hmb Driving Mechanism
7. Unscrew the adjustable plug screw, place its cap head into the upper Allen screw head, and then tighten it gently with an open-ended spanner. 8. Plug the cable into the digital interface connector. 9. Remove the cloth from the circuit breaker’s rod. OMICRON...
Page 294: Technical Data
CIBANO 500 PTM User Manual 19.3.2 Technical data The following specifications apply to transducers made for the ABB HMB driving mechanism supplied by OMICRON. Table 19-4: Specifications of the transducers for the ABB HMB driving mechanism Characteristic Rating Resolution 9.7609 μm...
Page 295: Troubleshooting
1. Click the Start OMICRON Device Link button 2. In the OMICRON Device Link window, look for the device you want to connect to and read its IP address. 3. In the home view, click More next to the Connect button, and then click Add device manually.
Page 296: Firewall Configuration
CIBANO 500 PTM User Manual 20.2 Firewall configuration A correct firewall configuration is essential for successful establishing a communication between CIBANO 500 and your computer. Note: Any change to the firewall settings mentioned in this section requires administrator rights on your computer.
Page 297: Manual Firewall Configuration
OMICRON TCP (6), 127.0.0.0/8 127.0.0.0/8 Interprocess UDP (17) Communication 1. Default installation path: 64-bit: C:\Program Files (x86)\Common Files\OMICRON 32-bit: C:\Program Files\Common Files\OMICRON 2. Default installation path: C:\Program Files\Common Files\OMICRON\OMCOMM\omcomm.exe Table 20-2: Outbound rules Program/service name Rule name Protocol Local port...
Page 298: Cibano 500 Does Not Start
1. Default installation path: 64-bit: C:\Program Files (x86)\Common Files\OMICRON 32-bit: C:\Program Files\Common Files\OMICRON 2. Default installation path: C:\Program Files\OMICRON\PTM 3. Default installation path: C:\Program Files\Common Files\OMICRON\OMCOMM\omcomm.exe 4. Default installation path: C:\Program Files\Common Files\OMICRON\DeviceLink\DeviceLink.exe 20.3 CIBANO 500 does not start If the mains voltage exceeds the maximum rated level (see Table 21-18: "Power supply specifications"...
Page 299: Changing The Hardware Configuration
2. Double-click the OMICRON Devices icon on the desktop. 3. In the OMICRON Devices window, right-click the CIBANO 500 device you want to upgrade, and then click Upgrade device to open the CIBANO 500 device website in your default web browser.
Page 300 CIBANO 500 PTM User Manual 5. On the navigation bar, click Upgrade, and then click Select file. Figure 20-3: Upgrading the CIBANO 500 embedded software 6. In the Choose File to Upload window, browse to the upload file. You can find the upload file: •...
Page 301: Technical Data
Table 21-3: Current source (A & B) Source Range max, 5 min max, 15 min DC source 3 × 0…±50 A 50 V DC source 3 × 0…±24 A 50 V 1. Within the power limit specified earlier in this section OMICRON...
Page 302 CIBANO 500 PTM User Manual The following figures display the output characteristics of CIBANO 500. High-range/ <2 h High-range/ <30 s Low-range/ <2 h Low-range/ <30 s Output current [A] Figure 21-1: DC output characteristics High-range/ <2 h High-range/ <30 s Low-range/ <2 h...
Page 303 50 μΩ…300 mΩ 10 A 0.2% rd + 50 μΩ 1. Means “typical accuracy”; 98% of all units have an accuracy which is better than specified. Table 21-8: Timing accuracy Characteristic Rating Timing accuracy ±1 sample interval ±0.01% rd OMICRON...
Page 304: Interfaces
CIBANO 500 PTM User Manual Table 21-9: Voltage input V IN (CAT III / 300 V) Input Range Accuracy DC input 0…420 V 0.5% rd + 0.5% fs AC input 0…300 V 0.5% rd + 0.5% fs 1. For limited specifications, see Table 21-19: "Climate" on page 310.
Page 305: Commands
CB TN3 module and up to three IOB1 modules. In this case, the default sample rate of 10 kHz and the recommended system setup for Primary Test Manager (see 2 "System requirements" on page 15) have to be used. OMICRON...
Page 306: Auxiliary Module
OMICRON safety accessories (for more information, see the Safety Accessory Supplementary Sheet provided by OMICRON). Both connectors have as default a removable safety connector dongle connected to it. Removing either one or both safety connector dongles will open the emergency stop circuit loop inside CIBANO 500 preventing the operation of the device.
Page 307: Safety 1 And Safety 2 Connector Pinouts
Emergency stop Emergency stop Ground Ground Ground Ground Start button IN (n/c) Start button OUT (n/c) Ground Ground 1. Typical output pin 1 and pin 2 for SAFETY 1 and SAFETY 2 each: 10 V…14 V/max. 400 mA OMICRON...
Page 308 CIBANO 500 PTM User Manual External START switch (Opener) Green status status light light SAFETY 1 (primary) External START switch (Closer) External EMERGENCY STOP switch Figure 21-3: SAFETY 1 (primary) connector schematics PIN 8 Connect to next device's PIN 3...
Page 309: Safety Connector Dongle
Current Nominal 16 A Nominal 50 Hz/60 Hz Frequency Permitted 45 Hz…65 Hz Automatic circuit breaker with magnetic overcurrent Power fuse tripping at I >16 A Power consumption Continuous <3.5 kW Peak <5.0 kW Connector type IEC320/C20, 1 phase OMICRON...
Page 310: Environmental Conditions
CIBANO 500 PTM User Manual 21.6 Environmental conditions Table 21-19: Climate Characteristic Rating Operating –10 ºC…+55 ºC/+14 ºF…+131 ºF Temperature Storage –30 ºC…+70 ºC/–22 ºF…+158 ºF 2000 m/6550 ft, up to 5000 m/16400 ft with limited Operating specifications Max. altitude...
Page 311: Standards
(15 g/11 ms, half-sinusoid, 3 shocks in each axis) IEC/EN 60068-2-6 (frequency range 10 Hz…150 Hz, acceleration 2 g continuous Vibration (20 m/s /65 ft/s ), 20 cycles per axis) IEC/EN 60068-2-78 Humidity (5%…95% relative humidity, no condensation), tested at 40 ºC/104 ºF for 48 hours OMICRON...
Page 312: Accessories
CIBANO 500 PTM User Manual Accessories 22.1 CB MC2 module 22.1.1 Designated use The CB MC2 module is a probe for timing, static and dynamic resistance measurements on the circuit breaker’s main contacts. It facilitates measurements where current is injected over the circuit breaker interrupter while the circuit breaker is operated (tripped or closed).
Page 313 LEDs with the same functionality are also on the side panel of CIBANO 500 (see 3.2.2 "Side panel" on page 18.) ® EtherCAT connector for connecting the CB MC2 to CIBANO 500 Figure 22-2: Bottom view of the CB MC2 module OMICRON...
Page 314: Technical Data
CIBANO 500 PTM User Manual 22.1.2 Technical data Table 22-1: CB MC2 specifications Characteristic Rating Current output Number of channels Current source 0…100 A DC Maximum output 2.6 V DC voltage Static contact resistance measurement Range 0.1 μΩ…1000 μΩ 0.2% rd + 0.1 μΩ...
Page 315 Max. altitude Storage 12 000 m/40 000 ft Table 22-4: Mechanical data Characteristic Rating Dimensions (w × h× d) 109 mm × 272 mm × 63 mm/ 4.3 inch × 10.7 inch × 2.5 inch Weight 1.2 kg/2.6 lb OMICRON...
Page 316 CIBANO 500 PTM User Manual Table 22-5: Standards conformity EMC, safety IEC/EN 61326-1 (industrial electromagnetic environment) FCC subpart B of part 15, class A Safety IEC/EN/UL 61010-1 Other IEC/EN 60068-2-27 Shock (15 g/11 ms, half-sinusoid, 3 shocks in each axis) IEC/EN 60068-2-6 (frequency range 10 Hz…150 Hz, acceleration 2 g continuous...
Page 317: Cb Tn3 Module
318. Analog interfaces For the socket assignment, see Table 22-7: "Socket assignment of the analog interface connector" on page 319. Grounding socket (reserved for future use) Figure 22-3: Front view of the CB TN3 module OMICRON...
Page 318 CIBANO 500 PTM User Manual ® Two green LEDs indicating the EtherCAT state. ® RUN: Signals the state of the EtherCAT state machine. L/A: Signals the state of the physical link and activity on this link. LEDs with the same functionality are also on the side panel of CIBANO 500 (see 3.2.2 "Side panel"...
Page 319 Accessories Table 22-7: Socket assignment of the analog interface connector Layout Socket Channel Description Voltage/current output Yellow Voltage measurement Black Current measurement/GND Voltage/current output Yellow Voltage measurement Black Current measurement/GND Voltage/current output Yellow Voltage measurement Black Current measurement/GND OMICRON...
Page 320: Technical Data
CIBANO 500 PTM User Manual 22.2.2 Technical data Table 22-8: CB TN3 specifications Characteristic Rating Max. number of digital/analog transducers used simultaneously Interface to CIBANO 500 Communication ® EtherCAT protocol Connector type RJ-45 Table 22-9: Analog transducer interface Characteristic Rating...
Page 321 5 000 m/16 400 ft Max. altitude Storage 12 000 m/40 000 ft Table 22-12: Mechanical data Characteristic Rating Dimensions (w × h× d) 109 mm × 272 mm × 63 mm/4.3 inch × 10.7 inch × 2.5 inch Weight 0.76 kg/1.7 lb OMICRON...
Page 322 CIBANO 500 PTM User Manual Table 22-13: Standards conformity EMC, safety IEC/EN 61326-1 (industrial electromagnetic environment) FCC subpart B of part 15, class A Safety IEC/EN/UL 61010-1 Other IEC/EN 60068-2-27 Shock (15 g/11 ms, half-sinusoid, 3 shocks in each axis) IEC/EN 60068-2-6 (frequency range 10 Hz…150 Hz, acceleration 2 g continuous...
Page 323: Iob1 Module
Six binary input channels (dry/wet) Mandatory grounding connection Figure 22-5: Front view of the IOB1 module Table 22-14: ERROR LED’s states State Description No error Flashes periodically two times Supply failure of the channel relay Flashes periodically three times Overtemperature OMICRON...
Page 324 CIBANO 500 PTM User Manual The following figures show the output and input channel configurations. Supply + To coil or motor Supply – Figure 22-6: Output channel configuration The contacts of the output channels are controlled by CIBANO 500 according to the specified test sequence.
Page 325: Technical Data
AC or 55 A 200 ms on, 5 s off peak ±85 A transient peak 1. For limited specifications, see Table 22-21: "Climate" on page 326. Table 22-19: Timing accuracy Characteristic Rating Timing accuracy ±1 sample interval ±0.01% rd OMICRON...
Page 326 CIBANO 500 PTM User Manual Table 22-20: BINARY IN (CAT III / 300 V) Characteristic Rating Toggling with potential-free (dry) contacts or voltages Binary input type (wet) up to 300 V DC Maximum sample rate 40 kHz Minimum resolution 25 μs 1.
Page 327 (15 g/11 ms, half-sinusoid, 3 shocks in each axis) IEC/EN 60068-2-6 (frequency range 10 Hz…150 Hz, acceleration 2 g continuous Vibration (20 m/s /65 ft/s ), 20 cycles per axis) IEC/EN 60068-2-78 Humidity (5%…95% relative humidity, no condensation), tested at 40 ºC/104 ºF for 48 hours OMICRON...
Page 328: Ehb1 Ethercat ® Hub
CIBANO 500 PTM User Manual ® 22.4 EHB1 EtherCAT 22.4.1 Designated use ® The EHB1 EtherCAT hub is a module for connecting OMICRON accessories like the CB MC2, CB TN3 ® and IOB1 modules to CIBANO 500 EtherCAT interface. ® ® EtherCAT connector for...
Page 329: Technical Data
5 000 m/16 400 ft Max. altitude Storage 12 000 m/40 000 ft Table 22-27: Mechanical data Characteristic Rating Dimensions (w × h× d) 265 mm × 80 mm × 180 mm/10.4 inch × 3.1 inch × 7.1 inch Weight 1.8 kg/4.0 lb OMICRON...
Page 330 CIBANO 500 PTM User Manual Table 22-28: Standards conformity EMC, safety IEC/EN 61326-1 (industrial electromagnetic environment) FCC subpart B of part 15, class A Safety IEC/EN/UL 61010-1 Other IEC/EN 60068-2-27 Shock (15 g/11 ms, half-sinusoid, 3 shocks in each axis) IEC/EN 60068-2-6 (frequency range 10 Hz…150 Hz, acceleration 2 g continuous...
Page 331: Current Sensor
The current sensor is only intended to be used with the CIBANO 500 test system. Figure 22-10: Current sensor 22.5.2 Technical data Table 22-29: Current sensor specifications Characteristic Rating Primary nominal RMS 2.000 A current IP class IP 2X OMICRON...
Page 332: Software License Information
1. Double-click the OMICRON Devices icon on the desktop. 2. In the OMICRON Devices window, right-click the CIBANO 500 device in the list, and then click Upgrade device to open the CIBANO 500 device website. 3. On the navigation bar, click the flag representing the language you want to use.
Page 333: Support
OMICRON Academy – learn more www.omicronenergy.com/academy Learn more about your product in one of the training courses offered by the OMICRON Academy. OMICRON electronics GmbH, Oberes Ried 1, 6833 Klaus, Austria, +43 59495 OMICRON...
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