Huawei FusionModule1000A Installation Manual
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Huawei FusionModule1000A Installation Manual

Prefabricated all-in-one data center
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FusionModule1000A40 Prefabricated All-in-One
Data Center
V200R003C10
Installation Guide
Issue
03
Date
2020-06-09
HUAWEI TECHNOLOGIES CO., LTD.

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Summary of Contents for Huawei FusionModule1000A

  • Page 1 FusionModule1000A40 Prefabricated All-in-One Data Center V200R003C10 Installation Guide Issue Date 2020-06-09 HUAWEI TECHNOLOGIES CO., LTD.
  • Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...

  • Page 3: About This Document

    Purpose This document describes the site requirements for installing the FusionModule1000A prefabricated all-in-one data center (FusionModule1000A for short) as well as the methods and skills required for installing pre-fab. modules, pipes, and cables, providing installation guidance and technical support for onsite installation personnel and technical support engineers.
  • Page 4 Updated the fire extinguishing devices. Issue 02 (2020-01-15) Updated the layout diagrams of the concrete platform scenario and base installation scenario. Issue 01 (2019-07-15) This issue is the first official release. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 5: Table Of Contents

    4.2.3 Hoisting and Securing Pre-fab. Modules ......................... 27 4.3 Grounding Pre-fab. Modules ............................29 5 Installing External Accessories for Pre-fab. Modules ............32 5.1 (Optional) Installing External Cable Trays ......................... 32 5.2 (Optional) Installing Awnings ............................. 34 Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 6 A.1.5 Mounting Cables on the Cable Tray ........................87 A.1.6 Routing Cables into Feeder Windows ........................89 A.1.6.1 Installing DPJ End Connectors ..........................89 A.1.6.2 Installing Waterproof Metal Connectors ......................92 A.1.7 Attaching Cable Labels ............................94 Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 7 Center Installation Guide Contents A.2 Preparing Cable Terminals ............................95 B Dimensions of External Cable Trays and Fixed Ladders ........... 98 C Cleaning Pre-fab. Modules..................... 100 D Acronyms and Abbreviations....................101 Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 8: Installation Guide Usage

    Before using this document, make available the documents delivered with each component.  Unless otherwise specified, dimensions of devices in this document are by default height x width x depth, and the default measurement is mm. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 9: Site Requirements

    The FusionModule1000 can be installed on bases or concrete platforms depending on the actual scenario. The site requirements vary with the selected installation mode. 2.2.1 (Optional) Concrete Platform Scenario  Build concrete platforms on the selected installation site. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 10: Optional) Base Installation Scenario

    Concrete pads or passages with the load-bearing capacity meeting local civil work standards can be built on the site outside the concrete platforms for access and servicing. 2.2.2 (Optional) Base Installation Scenario  Build concrete platforms on the selected installation site. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 11: Power Supply And Distribution Requirements

    The power supply for the FusionModule1000 can be the mains or a diesel generator (DG). For the detailed input routes and capacity, see the power supply and distribution system diagram for the solution in use. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 12: Grounding Requirements

    When a ground cable is used, the ground cable must be routed through a plastic-coated metal hose.  The screw reserved at a ground point is an M12 screw.  A pre-fab. module can be grounded in the TN-S or TN-C-S mode. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 13: Water Refill And Drainage Requirements

    Drainpipes must be able to withstand a temperature above 105° C; otherwise, pipe deformation may occur .  Drainpipes near the pre-fab. module drainage port must be able to withstand a temperature above 200° C; otherwise, pipe deformation may occur. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 14: Pipe Anti-Freezing

    Bury the remaining pipes underground (the temperature at a specific depth underground is always above 0° C). Figure 2-4 Pipe anti-freezing solution (1) Trap (2) Electric heating belt (3) Water refill pipe (4) Drainpipe (5) Soil Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 15: External Environment Requirements

    –20° C to +45° C for standard configuration and 208 V scenarios Low temperature working condition: –40° C to +45° C for advanced configuration −  Relative humidity: 5%–95% RH Solar radiation: ≤ 1120 W/m  Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 16: Installation Preparations

    (M5, M6, and M8) (2–5 mm) (length < 100 mm) Phillips screwdriver M8 Solid wrench Adjustable wrench (length = 200 mm) Tighteni ng tools Torque wrench Socket wrench Pliers Pliers Diagonal pliers Wire clippers Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 17 Hammer drill and drill Heat gun Vacuum cleaner bit (Φ22 mm, 7/8 inch) Power tools Hot melt device Crane Small cutter Multimeter Electroprobe Network cable tester Instrume Height gauge Level gauge Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 18 Claw hammer Utility knife tape Hacksaw Step ladder (2 m) Brush Auxiliar y tools Hoisting rope Floating nut puller Ink fountain Cable reel Paint brush Jack Cable tie Insulation tape Marker Consum Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 19 This table may not list some tools required at specific sites. Onsite installation personnel and technical support personnel should prepare tools based on site requirements.  Some dedicated tools and installation materials provided with the equipment may not be listed in this table. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 20: Installation Personnel Requirements

    3.3 Checking the Installation Environment Check the site requirements one by one, and start installation only after all requirements are met. Huawei will not be liable for any consequences caused if the installation environment does not meet the requirements. Mark the security zone: Use red caution belts to delimit a security zone, clean up obstacles in that zone, and place construction signs and warning signs in eye-catching positions.

  • Page 21: Installing Pre-Fab. Modules

    Step 2 On the basis of the reference points, mark the mounting positions for the four corner fittings of a pre-fab. module using an ink fountain and long leather measuring tape. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 22: Removing The Pre-Fab. Module Protective Cover

    ----End 4.1.2 Removing the Pre-fab. Module Protective Cover Prerequisites The weather condition is good without rain or snow. Context A protective cover is installed to protect the pre-fab. module during transportation. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 23: Hoisting Pre-Fab. Modules

    > 12.5 m 4 PCS 2896 mm x 2438 mm x 12,192 mm 14,000 kg Hoisting Precautions Stage Precautions Before hoisting Ensure that the crane and steel ropes provide the required bearing Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 24 When hoisting a pre-fab. module, ensure that the four corner fittings of the pre-fab. module are aligned with the marked mounting positions for corner fittings on the concrete platforms. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 25 Align the two mounting holes in an angle steel bracket with the two holes on the pre-fab. module, and mark the hole positions for mounting the angle steel bracket on the concrete platforms using a marker. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 26 Rotate nuts onto expansion sleeves to prevent the expansion sleeves from fluttering. Knock the expansion bolts vertically into mounting holes until the flat washers are flush with the floor. Remove the nuts, spring washers, and flat washers. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 27 Secure the angle steel brackets to the pre-fab. module using bolt assemblies. Figure 4-5 Securing an angle steel bracket ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 28: Optional) Base Installation Scenario

    Concrete platform levelness is critical to pre-fab. module installation. Ensure that the concrete platform meet requirements before installing pre-fab. module bases. Context Before installing pre-fab. modules, determine their installation positions and directions based on site space. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 29 Lines should be perpendicular or parallel, with an angle of 90 degrees at cross points.  The point where the reference lines intersect is the middle point for installing a pre-fab. module base. Step 3 Place bases based on the reference lines. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 30 There are eight mounting holes for one single-capacity base. Mark all the hole positions. Step 5 Move away the pre-fab. module bases, and install expansion bolts in the base mounting holes. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 31 Step 6 Reinstall the pre-fab. module bases to the concrete platforms with the expansion bolts securing the bases. Remount the flat washers, spring washers, and nuts on the expansion bolts and tighten the expansion bolts in sequence using a torque wrench. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 32 Step 8 Insert a twistlock into the mounting hole in a single-capacity base and keep the lock head in the pre-fab. module length direction. Step 9 Pre-mount the nuts onto the twistlocks using an adjustable wrench. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 33: Removing The Pre-Fab. Module Protective Cover

    Skill requirement: common technician Procedure Step 1 Cut open the protective cover using a utility knife and remove the protective cover. When removing the protective cover, take protective measures for working at heights. ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 34: Hoisting And Securing Pre-Fab. Modules

    Ensure that the crane is properly located and avoid long-distance hoisting. Keep the pre-fab. module stable and horizontal during hoisting, and ensure that the diagonal gradient of the pre-fab. module is within 5 degrees. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 35 Step 2 Turn the twistlocks in the bases by 90 degrees to lock the pre-fab. module, and tighten the twistlocks using a torque wrench. Before you tighten twistlocks, ensure that the twistlocks lock the pre-fab. module. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 36: Grounding Pre-Fab. Modules

    4.3 Grounding Pre-fab. Modules Prerequisites  The pre-fab. modules have been installed.  The grounding positions have been specified.  The grounding requirements have been specified. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 37 In addition to using ground lugs, you can also connect ground cables to pre-fab. module ground points using M12x30 stainless steel bolt assemblies, as shown in the following figure. Ground cables can be routed through plastic-coated metal hoses for protection based on site requirements. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 38 FusionModule1000A40 Prefabricated All-in-One Data Center Installation Guide 4 Installing Pre-fab. Modules Figure 4-15 Installing a ground cable ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 39: Installing External Accessories For Pre-Fab. Modules

    The external cable tray fittings consist of long cable trays, short cable trays, fasteners, M8 bolt assemblies, and M10 bolt assemblies. Only short cable trays and M10 bolt assemblies are required in this scenario. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 40 Step 1 Locate the external cable tray installation position, and remove the rubber plugs from the corresponding mounting holes in the pre-fab. module using a Phillips screwdriver. Step 2 Secure the short cable tray to the ports reserved on the pre-fab. module. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 41: Optional) Installing Awnings

    Preparations Tools: socket wrench, Phillips screwdriver, glue gun, step ladder Materials: awning, awning mounting plate, rubber pad, white sealant, awning bolt Skill requirement: common technician Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 42 Step 1 Remove the eave. Store the removed screws for securing the awning mounting plate. Figure 5-3 Removing an eave Step 2 Secure the awning mounting plate at the top of the pre-fab. module door. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 43 Step 3 Lift the awning and insert it into the U-shaped slot in the awning mounting plate from above the mounting plate. Step 4 Insert a rubber pad between the awning and the mounting plate, and use two M10x40 bolts delivered with the awning to secure the installation. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 44: Optional) Installing Step Ladders

    The pre-fab. modules have been installed. Preparations Tools: adjustable wrench, torque wrench, marker, hammer drill, claw hammer, vacuum cleaner Materials: step ladder, expansion bolt Skill requirement: common technician Procedure Step 1 Assembling a step ladder. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 45 Step 5 Knock the expansion bolts vertically into mounting holes until the flat washers are flush with the floor. Step 6 Remove the nuts, spring washers, and flat washers. Figure 5-7 Installing an expansion bolt (unit: mm) (A) Nut (B) Nut (C) Nut Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 46 Step 7 Install the step ladder on the concrete pad with the expansion bolts securing them. Remount the flat washers, spring washers, and nuts on the expansion bolts and tighten the expansion bolts. ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 47: Installing External Pipes For Smart Cooling Products

    10 mm thick thermal insulation foam Skill requirement: skilled technician Procedure Step 1 Open the rear door of the pre-fab. module. Step 2 Open the compartment door of the smart cooling product on the right. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 48 FusionModule1000A40 Prefabricated All-in-One Data Center Installation Guide 6 Installing External Pipes for Smart Cooling Products Figure 6-1 Opening the compartment door of the smart cooling product on the right Step 3 Install the pipes. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 49 Step 4 After the hot-melt connection, wrap the exposed part of the water pipe with 10 mm thick thermal insulation foam. ----End Follow-up Procedure Verify that the pipe connector is closely melted with the pipes at both ends. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 50: Removing Transport Protection Materials

    Skill requirement: common technician This section describes how to remove the transport protection materials for the NetCol5000-A025 smart cooling product. Procedure Step 1 Remove the compressor fasteners of a smart cooling product. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 51 7 Removing Transport Protection Materials Figure 7-1 Removing the compressor fasteners Step 2 Remove the water pan cover. Figure 7-2 Removing the water pan cover Step 3 Remove the liquid level detector fasteners. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 52 Figure 7-3 Removing the liquid level detector fasteners Step 4 Reinstall the water pan cover. Step 5 Verify the connection of the interconnection terminal of the low liquid level detector. Figure 7-4 Connect the interconnection terminal. ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 53: Removing The Cabinet Sliding Base Fasteners

    Procedure Step 1 Remove the bolts securing the cabinet sliding base fasteners using an adjustable wrench, and remove the fasteners. Figure 7-5 Removing the cabinet sliding base fasteners Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 54: Removing Sliding Door Fasteners

    Keep the removed sliding door fasteners for future use in case the pre-fab. modules need to be relocated. Procedure Step 1 Remove the bolts from the sliding door fasteners using an adjustable wrench, and remove the sliding door fasteners. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 55 Step 2 Remove the piston rings, and install them in the screw holes in the floor under the sliding door and the beam above the sliding door. The plugs are packed and secured above the door handle before delivery. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 56 Figure 7-7 Installing the plugs ----End Follow-up Procedure When a pre-fab. module needs to be relocated, refer to the preceding steps to adjust the sliding door fasteners in reverse order to secure the sliding doors. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 57: Installing Devices Inside Pre-Fab. Modules

    Step 1 Determine the battery pack installation position based on the battery cabinet-1 configuration table. Step 2 Take out mounting ears from the battery pack fitting bag, and install the mounting ears on the battery pack using eight M4 screws. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 58 ----End Follow-up Procedure Verify the battery pack cable connections. Ensure that the battery pack quantity and cable connections comply with the design and the cables or copper bars are reliably installed. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 59: Installing Batteries

    Step 3 Open the front door of the battery cabinet. Due to space limitation, connect power cables after placing batteries on one layer. Step 4 Place batteries in the battery cabinet from bottom to top and from left to right. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 60: Optional) Installing The Electric Heating Belt

    8.2 (Optional) Installing the Electric Heating Belt Prerequisites The pre-fab. modules have been installed. Preparations Tools: None Materials: low-temperature component suite Skill requirements: cooling engineer, common technician Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 61 Secure the temperature probe to the position on the water refill and drainage pipe. The position is the point where the electric heating belt is wrapped 50 cm long around the water refill and drainage pipe from the water refill and drainage pipe port. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 62 FusionModule1000A40 Prefabricated All-in-One Data Center Installation Guide 8 Installing Devices Inside Pre-fab. Modules Figure 8-5 Secure the temperature probe Step 3 Connect the electric heating belt and temperature probe to the controller. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 63 Wrap the electric heating belt before wrapping the thermal insulation foam, and the thermal insulation foam covers the electric heating belt. Verify that the thermal insulation foam can withstand a temperature greater than or equal to 200° C. ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 64: Installing Monitoring Devices

    Pull the handles on both sides of the ECC800 main control module, and remove the main control module. Figure 8-7 Removing the ECC800 main control module Install the Micro SD and SIM card in the corresponding slot of the ECC800 main control module. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 65 Turn the indexing plunger handles at the front and rear of the sliding bases by 90° to unlock the handles. Figure 8-9 Unlocking the indexing plunger handles Slide cabinets in row A from the middle towards the cabinet rear door until they cannot be moved. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 66 The axes of the indexing plungers at the front of cabinets in row A automatically spring out to lock the indexing plungers and secure the cabinets in position. Attach the 4G antenna to the top of the strong-current cable feeder window on the pre-fab. module. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 67 When removing the sealing plate from the suspended ceiling, assign one person to remove the screws while the other holds the sealing plate. Pay attention not to damage the light inside the ceiling plate. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 68 4G antenna port on the ECC800. 12. Connect the RF_Z antenna to the RF_Z antenna port on the ECC800. Figure 8-14 Installing the antenna ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 69: Optional) Installing The Wifi Antenna

    Step 1 Attach the WiFi antenna on a side wall of the fire extinguishing compartment. Step 2 Connect WiFi antenna to the RF_1 and RF_2 ports of the WiFi converter. Figure 8-15 Installing a WiFi antenna ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 70: Optional) Installing A Pad

    Step 2 Adjust the feet in the upper part of the pad mounting support and clip the pad into the mounting support. Figure 8-16 Installing a pad ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 71: Optional)Installing The Ibat

    Procedure Step 1 Open the battery string switch. Connect the positive and negative iBAT cables respectively to the positive and negative wiring terminals or poles of the battery. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 72 Install a battery bolt in the following sequence: bolt > spring washer > flat washer > OT terminal > battery connecting piece. Step 2 Strip the adhesive tape from the iBAT fastener. Attach the iBAT and press it for more than 10s. Figure 8-19 Securing an iBAT Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 73: Installing Fire Extinguishing Devices

    Do not touch any button in the fire extinguishing system without permission during installation.  Do not power on the fire extinguishing system during installation. Preparations Tools: protective gloves, pallet truck, pipe wrench, adjustable wrench, step ladder Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 74 Connect one end of the pneumatic switch hose to the pneumatic switch and the other end to the container valve of the fire cylinder. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 75 Connect the I-shaped connection pipe to the threaded adapter. Connect one end of the high-pressure hose to the fire cylinder and the other end to the fire extinguishing pipeline, as shown by (2) in Figure 8-22. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 76 Verify that the electrical actuator ejector is reset. If the ejector is not reset, press down the ejector, as shown by (1) in Figure 8-23. (2) in Figure 8-23 shows the effect after the ejector is pressed down. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 77: Connecting The Cable To The Battery Of The Fire Control Panel

    Skill requirement: common technician Procedure Step 1 Open the door of the fire control panel. Step 2 Remove the protective foam from the battery and check whether the battery is intact or leaks. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 78 Center Installation Guide 8 Installing Devices Inside Pre-fab. Modules If the battery is damaged or leaks, contact Huawei technical support to replace the battery. Step 3 Connect the battery cables to the reserved power cable terminals. Figure 8-24 Battery position Figure 8-25 Connecting battery cables ...

  • Page 79: Optional) Connecting A Cable To The Asd Power Box Battery

    Step 2 Remove the protective foam from the battery and check whether the battery is intact or leaks. If the battery is damaged or leaks, contact Huawei technical support to replace the battery. Step 3 Connect the reserved battery cable.

  • Page 80: Installing An External Horn Strobe

    Installation Tools: Phillips screwdriver, step ladder Materials: external horn strobe and its screws Skill requirement: common technician Procedure Step 1 Remove the sealing plate from the installationposition of the horn strobe. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 81 8 Installing Devices Inside Pre-fab. Modules Use sealant to seal the screw holes left after the sealing plate is removed. Step 2 Install the horn strobe cover. Figure 8-28 Installing the horn strobe cover ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 82: Installing Cables Outside Pre-Fab. Modules

    Step 1 Open the door of the power PDB. Step 2 Remove the plugs from the two cable holes at the bottom of the power PDB. Figure 9-1 Removing the plugs from the cable holes Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 83: Optional) Connecting Generator Start/Stop Cables (Ats Input)

    Step 6 Reinstall the transparent cable protection panel, and close the door of the power PDB. ----End 9.2 (Optional) Connecting Generator Start/Stop Cables (ATS Input) Prerequisites Pre-fab. modules and external cable trays have been installed. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 84 Generator Stop XT2-8 Here connecting one of the cables is used as an example. XT2-6 is a normally open contact, XT2-7 is a common contact, and XT2-8 is a normally closed contact. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 85 FusionModule1000A40 Prefabricated All-in-One Data Center Installation Guide 9 Installing Cables Outside Pre-fab. Modules Figure 9-3 Connecting the generator start/stop cables for the UPS (1) XT2 terminal block ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 86: Removing Transport Protection Materials From Fire Extinguishing And Monitoring Devices

    Step 2 Remove the transport protection materials from the top of the aisles inside the FusionModule1000. Table 10-1 Transport protection materials to be removed Device Protection Materials Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 87 Horn strobe Securing tape Fire alarm bell Securing tape Emergency light Securing tape Temperature and humidity Securing tape (T/H) sensor Camera Securing tape Figure 10-1 Securing tape and red cover ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 88: Installation Verification

     Flat washers and spring washers of all wiring terminals are securely installed.  Cables are routed in the way convenient for future maintenance and expansion. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 89 Installation of Observe The number and positions of external external accessories accessories installed conform to design requirements. Labels Observe All labels are correct, clear, and complete. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 90: A A Basic Installation Operations

    Figure A-1 Figure A-2.  Cables must be bound closely and neatly. Each bundle must not exceed 15 cables.  Extra cables must be coiled neatly and easy to find. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 91: Measuring Cables

    Cables must not be tied where they bend. Figure A-3 Binding cables at a turning point A.1.2 Measuring Cables Prerequisites  Pre-fab. modules have been installed.  External cable trays have been installed. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 92: Laying Out Cables

    Some external cables for the FusionModule1000 are long and thick. Assign at least two persons to lay out cables especially armored cables if no assistant tool is available onsite. Preparations Tools: protective gloves and marker Material: cable Document: none Skill requirement: common technician Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 93: Routing Cables Through A Plastic-Coated Metal Hose

    (at least three persons) to route cables especially armored cables through a plastic-coated metal hose if no assistant tool is available onsite. Preparations Tools: protective gloves Material: plastic-coated metal hose Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 94: Mounting Cables On The Cable Tray

    Some external cables for the FusionModule1000 are long and have a large diameter. Assign sufficient people to mount cables especially armored cables on cable trays if no assistant tool is available onsite. Preparations Tools: step ladder, protective gloves, and safety helmet Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 95 Armored cables and power cables must be placed in the outside and bottom layer of cable trays.  Cables must be level, without unevenness and deflection. Step 4 After adjusting cables as required, bind them with cable ties. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 96: Routing Cables Into Feeder Windows

    Except armored power cables, other external cables of the FusionModule1000 must be routed through a feeder window using DPJ end connectors. Context A DPJ end connector consists of a body, ferrule, guarding, and cover lock nut, as shown in Figure A-5. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 97 30 to 45 degrees, as shown in Figure A-6. Figure A-6 Cutting a hose Trim any burrs on the cut. Step 2 Remove the sealant from the DPJ end connector. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 98 Step 7 Connect the ferrule to the body and tighten the cover lock nut using the dedicated feeder window wrench. Step 8 Apply sealant on the joint between the DPJ end connector and the sheet metal on the pre-fab. module, as shown in Figure A-9. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 99: Installing Waterproof Metal Connectors

    Step 1 Disassemble a waterproof metal connector using the dedicated feeder window wrench shipped with the pre-fab. module, and take the plug out of the connector, as shown in Figure A-10. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 100 Figure A-11 Routing cables Step 3 Wrap four circles of waterproof sealing tape around the joint between the cable and the waterproof metal connector, as shown in Figure A-12. Figure A-12 Wrapping sealing tape Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 101: Attaching Cable Labels

     Cables have been connected.  You are clear about the connections of cables to be labeled. Clear and specific label information facilitates future pre-fab. module maintenance work. Preparations Tool: pen Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 102: Preparing Cable Terminals

    Tools: hydraulic pliers, heat gun, and crimping tool Materials: heat shrink tubing, DT terminal, OT terminal, and cord end terminal Documents: none Skill requirement: common technician Procedure Step 1 Figure A-15 shows how to prepare a DT terminal. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 103 Figure A-16 Preparing an OT terminal (1) Cable (2) Heat shrink tubing (3) OT terminal (4) Hydraulic pliers (5) Heat gun Step 3 Figure A-17 shows how to prepare a cord end terminal. Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 104 FusionModule1000A40 Prefabricated All-in-One Data Center Installation Guide A A Basic Installation Operations Figure A-17 Preparing a cord end terminal (1) Cable (2) Cord end terminal (3) Crimping tool ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 105: B Dimensions Of External Cable Trays And Fixed Ladders

    The external cable trays and step ladders are optional. The unit of the dimensions in the figure is mm. Figure B-1 Installation dimensions of external cable trays (1) Power PDB (2) External cable tray Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.
  • Page 106 FusionModule1000A40 Prefabricated All-in-One Data Center B Dimensions of External Cable Trays and Fixed Installation Guide Ladders Figure B-2 Installation dimensions of fixed ladders (concrete platform scenario) Figure B-3 Fixed ladder port dimensions (base scenario) Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 107: C Cleaning Pre-Fab. Modules

    Clear dust, rain marks, or stains on the outer panels of pre-fab. modules using a long-handled soft brush dipped with alkaline or neutral detergent. Wash the pre-fab. module with clean water. It is recommended that you clean the pre-fab. modules once every quarter. ----End Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

  • Page 108: D Acronyms And Abbreviations

    D Acronyms and Abbreviations Acronyms and Abbreviations automatic transfer switch Conformite Europende polyvinyl chloride rPDU rack power distribution unit surge protective device TCP/IP Transmission Control Protocol/Internet Protocol uninterruptible power system video cloud node Issue 03 (2020-06-09) Copyright © Huawei Technologies Co., Ltd.

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