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Universal Groomer Drive Kit
Reelmaster
Model No. 03240—Serial No. 318000001 and Up
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
Introduction
Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.
© 2019—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
3100-D 27-inch EdgeSeries Cutting Units
Figure 1
Register at www.Toro.com.
Figure 1
1. Model and serial number location
Model No.
Serial No.
Original Instructions (EN)
All Rights Reserved *3422-142* B
Printed in the USA
Form No. 3422-142 Rev B
Installation Instructions
g241111
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Summary of Contents for Toro 03240
- Page 1 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.
- Page 2 Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Prepare the machine. – No parts required Gather the tools required for setup. Determine which side the groomer – No parts required should be installed on.
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Page 3: Preparing The Machine
Procedure Description Qty. Carriage bolt (5/16 x 2-1/4 inches), Part No. 3230-7—sold separately Carriage bolt (5/16 x 3-1/4 inches), Part No. 3230-13—sold separately Carriage bolt (5/16 x 4-1/2 inches), Part No. 3230-30—sold separately Install the weights (rear cutting unit with Spacer groomer only, with rear grass basket). - Page 4 Restrain the reel for removal; refer to Restraining the Reel for Removing Threaded Inserts (page 18). Remove and discard the existing splined insert Preparing the Cutting Unit from each end of the reel shaft using the reel driveshaft tool (Part No. TOR4074 for the 7-inch reel).
- Page 5 Remove the 2 flange-head bolts and washers securing the support rod, and remove the support rod (Figure Note: Retain the flange-head bolts. Installing the Weight Bracket and the Groomer Drive Box Parts needed for this procedure: Weight bracket Hex-socket, button-head bolt (3/8 x 3/4 inch) Groomer drive box (left drive) Groomer drive box (right drive) Procedure...
- Page 6 Installing the Idler Assembly Parts needed for this procedure: Hex-socket bolt (3/8 x 3/4 inch) Pivot hub O-ring g228117 Figure 8 Idler assembly (left) 1. Internal reel-shaft 4. Groomer drive box (left Idler assembly (right) drive shown) Jam locknut (3/8 inch) 2.
- Page 7 Installing the HOC Bracket Assemblies and the Front Roller Parts needed for this procedure: Adjuster pin g232400 Figure 11 Cotter pin Left HOC bracket assembly 1. Adjuster pin 3. Cotter pin 2. Adjuster-arm rod 4. Groomer drive box Right HOC bracket assembly Flange locknut (3/8 with 5/8 inch hex) On the idler assembly side, align the adjuster-arm rod of the HOC bracket with the...
- Page 8 Installing the Groomer Drive Cap Parts needed for this procedure: Procedure Only for Universal Groomer assemblies with no rear roller brush kit installed: Apply medium-strength cylindrical bonding retaining compound (such as Green Loctite 609®) around the snap ring groove and the outer diameter surface (Figure 14).
- Page 9 Installing the Groomer Assembly and Optional Broomer Kit Groomer and Broomer Kits Come Separately Parts needed for this procedure: Bolt (1/4 x 1-1/2 inches) Jam nut Shaft clamp g240752 Figure 15 Installing the Groomer Kit 1. Drive-stub shaft 4. Shaft clamp (4) 2.
- Page 10 g032402 Figure 18 1. Brush 2. Blade Loosely wrap the straps, as shown in Figure 16, around the groomer reel shaft and brushes, inserting the straps in the grooves in the brushes Figure Position the brushes so that the straps are between the following blades: 2 and 3;...
- Page 11 Installing the Weights Installing the Weights Groomer Only, with or without Groomer and Rear Roller Brush Front Grass Baskets and Rear installed Cutting Unit without Rear Grass Basket Parts needed for this procedure: Carriage bolt (5/16 x 3-1/2 inches) Parts needed for this procedure: Spacer Flange nut (5/16 inch) Carriage bolt (5/16 x 3-1/2 inches)
- Page 12 Installing the Weights Rear Cutting Unit with Groomer Only, and with Rear Grass Basket) Parts needed for this procedure: Carriage bolt (5/16 x 2-1/4 inches), Part No. 3230-7—sold separately Carriage bolt (5/16 x 3-1/4 inches), Part No. g192301 3230-13—sold separately Figure 21 Carriage bolt (5/16 x 4-1/2 inches), Part No.
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Page 13: Operation
Operation • The type of grass • The overall management program (i.e., irrigation, fertilizing, spraying, coring, overseeding, etc.) Introduction • Traffic Grooming is performed in the turf canopy above the • Stress periods (i.e., high temperatures, high soil level. Grooming promotes vertical growth of grass humidity, unusually high traffic) plants, reduces grain, and severs stolons, producing a denser turf. - Page 14 Adjusting the Groomer At 1 end of the groomer reel, measure the distance from the lowest tip of the groomer blade Height to the working surface (Figure 23). Turn the height adjuster knob (Figure 23) to raise or lower the groomer blade tip to the desired height. DANGER Contact with the reels or other moving parts can result in personal injury.
- Page 15 Height-of-Cut (HOC) and Height-of-Groom (HOG) Recommended Range Height-of-Cut Height-of-Cut Number of Recommended HOG = HOC Recommended HOG = HOC (mm) (inch) Rear Roller Groomer Engagement Groomer Engagement Spacers (mm) (inch) 0.250 3.1 to 6.3 0.125 to 0.250 0.375 4.7 to 9.5 0.187 to 0.375 0.375 4.7 to 9.5...
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Page 16: Maintenance
Testing the Groomer Maintenance Performance DANGER Important: Improper or over-aggressive use of Contact with the reels or other moving parts the grooming reel (i.e., too deep or too frequent can result in personal injury. grooming) may cause unnecessary stress on the turf, leading to severe damage. - Page 17 80-90W oil (approximately 90 cc). Important: If you have any issues removing the groomer drive box, refer to your traction unit Service Manual or contact your authorized Toro distributor. Remove the cap from the groomer. Remove the clamp bolts connecting the groomer...
- Page 18 Cleaning the Grooming Reel Service Interval: After each use Clean off the grooming reel after using it by spraying it with water. Do not direct the water stream directly at the groomer bearing seals. Do not permit the grooming reel to stand in water so that the components rust.
- Page 19 Restraining the Reel Installing Insert a long-handled pry bar (recommended 3/8" x 12" with screwdriver handle) through the Threaded Inserts back of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 30). Insert a long-handled pry bar (recommended 3/8"...
- Page 20 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.