ABB EBS852 Operating Instruction
Power electronic unit for cabinet installation
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Operating Instruction
Power electronic unit for cabinet
42/68-831-EN
installation
EBS852, EBS862 (Contrac)
Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Leistungselektronik/EBS852, EBS862 (Contrac) @ 20\mod_1209026268421_3101.doc @ 182186
To control Contrac actuators
in areas with explosion protection
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Table of Contents
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Summary of Contents for ABB EBS852
- Page 1 Operating Instruction Power electronic unit for cabinet 42/68-831-EN installation EBS852, EBS862 (Contrac) Pos: 1 /Titelblätter / Copyright/BA-IA/Aktorik/Antriebe/Leistungselektronik/EBS852, EBS862 (Contrac) @ 20\mod_1209026268421_3101.doc @ 182186 To control Contrac actuators in areas with explosion protection...
- Page 2 Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright. It assists the user with the safe and efficient operation of the device.
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Page 3: Table Of Contents
Actuator assignment and cable cross-sections....................19 5.1.1 Rotary actuators............................19 5.1.2 Linear actuators ............................19 Cable shield..............................20 5.2.1 Signal part .............................20 Terminal connection diagrams ........................21 5.3.1 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) .............21 Fuses................................22 5.4.1 EBS852 ..............................22 42/68-831-EN EBS852, EBS862 (Contrac) - Page 4 Alarm diagram ..............................33 Error diagram ...............................34 Trouble shooting ...............................35 10 Technical data..............................36 10.1 General information............................36 10.2 Technical data for the EBS852 ........................36 10.3 Technical data for the EBS862 ........................37 11 Appendix ................................38 11.1 Permits and certifications ..........................38 12 Index ...................................40...
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Page 5: Safety
Pos: 4.6 /Sicherheit/Allgemein/Hinweis zur bestimmungswidrigren Verwendung (Wartung/Reparatur) @ 0\mod_1129707002440_3101.doc @ 3240 Repairs, alterations and enhancements or the installation of replacement parts is only permissible as far as described in the manual. Further actions must be verified with ABB Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized specialist shops. -
Page 6: Technical Limits
Important The symbol indicates operator tips or especially useful information. This is not a message for a dangerous or damaging situation. Pos: 4.13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 7: Name Plate For Ebs852 Electronic Unit
Safety Pos: 4.14 /Sicherheit/Aktorik/Leistungselektroniken/EBS852, EBS862/Typenschild der Elektronik EBS852 @ 21\mod_1214401545343_3101.doc @ 203403 1.5.2 Name plate for EBS852 electronic unit 1.5.2.1 Name plate for hardware description Fig. 1 1 Electronic unit type 4 Permissible line frequency / Max. power 2 Unit no. / No. of the non-list version... -
Page 8: Name Plate For Ebs862 Electronic Unit
6 Specifications for external fuse protection 1.5.3.2 Name plate on electronic unit cover Fig. 4 1 Associated actuator 2 Unit no. / No. of the non-list version 3 Year of manufacture 4 Permissible ambient temperature / Protection class EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 9: Operator Liability
According to EC guidelines for hazardous materials, the owner of hazardous waste is responsible for its disposal or must observe the following regulations for its shipping: All delivered devices to ABB Automation Products GmbH must be free from any hazardous materials (acids, alkali, solvents, etc.). -
Page 10: Disposal
WEEE directive 2002/96/EC. Proper disposal prevents negative effects on people and the environment, and supports the reuse of valuable raw materials. If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. -
Page 11: Installation Safety Information
When there is a chance that safe operation is no longer possible, put the device out of operation and secure against unintended operation. When mounting the power electronic unit in areas that may be accessed by unauthorized persons, take the required protective measures. Pos: 5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 12: Explosion-Protection Safety Precautions
Downdating the actuator operating system (UAPM software version) is not permitted. Refer to the valid operating instructions for the engineering software ECOM688. The operating instructions are available for download on the internet. Pos: 7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 13: Design And Function
The electronic units for the Contrac RHDE... and RSDE... series actuators are available in two sizes for rack mounting. Special parameters can be used to adapt the electronic units to the type of actuator concerned. The electronic units EBS852, EBS862 (Contrac) are the interface between actuator / valves and fittings and process control system. -
Page 14: Modules
Design and function Pos: 8.5 /Überschriften/1.1/1-spaltig/A - C/Baugruppen @ 13\mod_1191919723796_3101.doc @ 128776 Modules Pos: 8.6 /Aufbau und Funktion/Aktorik/Leistungselektroniken/EBS852, EBS862/Baugruppen EBS852 @ 20\mod_1209124480359_3101.doc @ 182707 3.1.1 EBS852 Fig. 7: EBS852 1 Commissioning and service field (ISF) 2 Transformer 3 Cover for connection space 4 Cable clamps Fig. -
Page 15: Ebs862
Fig. 10: EBS862 connection space 1 Commissioning and service field (ISF) 4 Mains supply terminals 2 Hinge screws 5 Motor terminals 3 Cover screws 6 Signal terminals Pos: 9 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 16: Installation
Pos: 10.4 /Überschriften/1.1/1-spaltig/D - F/EBS852 @ 20\mod_1209539151875_0.doc @ 183041 EBS852 Pos: 10.5 /Montage/Aktorik/Leistungselektroniken/EBS852, EBS862/Montage EAS822 / EBS852 @ 20\mod_1209538619812_3101.doc @ 183017 1. Mount the module on the rack's vertical mounting rail with screws of property class 8.8 (tensile strength 800 N/mm (116032 pounds/square inch), 640 N/mm (92826 pounds/square inch). -
Page 17: Ebs862
Installation Pos: 10.7 /Überschriften/1.1/1-spaltig/D - F/EBS862 @ 20\mod_1209539217203_0.doc @ 183087 EBS862 Pos: 10.8 /Montage/Aktorik/Leistungselektroniken/EBS852, EBS862/Montage EBS862 @ 20\mod_1209538487843_3101.doc @ 182993 Important The total weight of the EBS862 electronic unit is 40 kg (88 lbs). For this reason, the electronic unit is equipped with a load-bearing eyelet. If, for technical reasons, the load-bearing eyelet cannot be used, the two halves of the housing can be installed separately. -
Page 18: Electrical Connection
• Use a certified cut-off unit for the thermal motor monitoring. Permitted units are, e.g.: - ABB motor temperature monitoring unit SD241-B. - 3 RN 1011-1 CK 00 , Ex II (2) GD , PTB 01 ATEX 3218, Siemens Pos: 12.3 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830... -
Page 19: Actuator Assignment And Cable Cross-Sections
Electrical connection Pos: 12.4 /Überschriften/1.1/1-spaltig/A - C/Antriebszuordnung und Leitungsquerschnitte @ 20\mod_1209547381234_3101.doc @ 183167 Actuator assignment and cable cross-sections Pos: 12.5 /Elektrischer Anschluss/Aktorik/Antriebe/Leistungselektroniken/EBS852, EBS862/Antriebszuordnung/Leitungsquerschnitte Schwenkantriebe Ex @ 20\mod_1209543500093_3101.doc @ 183110 5.1.1 Rotary actuators Electronic Average power Max. current Actuator Motor cable cross-section / Permissible cable length in... -
Page 20: Cable Shield
3. Push the cable through the cable gland and fasten with clamp (1). 4. Make sure that the shielding is touching the clamp and the electronic unit housing (2). Pos: 12.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 21: Terminal Connection Diagrams
Pos: 12.13 /Überschriften/1.1.1/1-spaltig/Leistungselektronik EBS852 (Contrac) / EBS862 (Contrac) @ 10\mod_1182165403125_3101.doc @ 107553 5.3.1 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) Pos: 12.14 /Elektrischer Anschluss/Aktorik/Allgemein/Elektrischer Anschluss Leistungselektronik EBS852 / EBS862 (EX) @ 10\mod_1182165726453_3101.doc @ 107622 Important The electrical connection is provided by terminals on the actuator and on the electronic unit. -
Page 22: Fuses
Electrical connection Pos: 12.17 /Überschriften/1.1/1-spaltig/S - U/Sicherungen @ 7\mod_1171889493187_3101.doc @ 68659 Fuses Pos: 12.18 /Elektrischer Anschluss/Aktorik/Antriebe/Leistungselektroniken/EBS852, EBS862/Sicherungen EBS852 @ 20\mod_1209040594296_3101.doc @ 182507 5.4.1 EBS852 Type Installation location UV=115 V UV=230 V Backup fuse External 16 A; time-lag Mains fuse F1, in connection space 12.5 A;... -
Page 23: Connection Elements
AC 230 V 1~ M00357 Fig. 14 Pos: 12.21 /Überschriften/1.1/1-spaltig/A - C/Anschlusselemente @ 20\mod_1209459742906_3101.doc @ 182825 Connection elements Pos: 12.22 /Elektrischer Anschluss/Aktorik/Antriebe/Leistungselektroniken/EBS852, EBS862/Anschlusselemente EBS852 @ 20\mod_1209042755218_3101.doc @ 182554 5.5.1 EBS852 Fig. 15 1 Commissioning and service field (ISF) 4 Mains... -
Page 24: Ebs862
1 Commissioning and service field (ISF) 5 Motor cable 2 Terminals for mains connection 6 Signal cable 3 Mains cable 7 Plug for signal cable 4 Plug for motor cable Pos: 12.25 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 25: Cable Guide
3 Mains distribution Pos: 12.28 /Elektrischer Anschluss/Aktorik/Antriebe/Leistungselektroniken/Allgemein/Kabelführung im Trägergestell (Draufsicht) @ 20\mod_1209468813468_3101.doc @ 182894 Fig. 18: Cable guide and electronic unit mounted in rack (view from above) 1 Front Pos: 12.29 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 26: Mains Distribution
Attach the shielding as shown in Fig. 20. M00364 Fig. 20 1 Power cable 4 Separator 2 Signal cable 5 Shield 3 Shield Pos: 13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 27: Local Operation
Pos: 14.4 /Konfiguration, Parametrierung/Aktorik/Antriebe/Leistungselektroniken/EBN853, EBN861/Hinweis ECOM688 @ 17\mod_1199701769718_3101.doc @ 149843 Important Observe the information about using the engineering software Save & Restore or ECOM688 in chapter 2.2. Pos: 14.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 28: Operating Elements Of The Service Field (Isf)
2 button to end the 10 LED for 100 % position: Depending on adjustment process. the flash rate, this LED indicates either adjustment, position saved or error. Pos: 15 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 29: Commissioning And Service Field (Isf)
Pos: 16.2 /Überschriften/1.1/1-spaltig/S - U/Typische Inbetriebnahme mit dem Servicefeld (ISF) @ 7\mod_1167725302531_3101.doc @ 53720 Typical commissioning with the service field (ISF) Pos: 16.3 /Konfiguration, Parametrierung/Aktorik/Antriebe/Leistungselektroniken/EBS852, EBS862/Typische Inbetriebnahme mit dem Servicefeld (ISF) EX @ 20\mod_1211783475296_3101.doc @ 195998 Important The operating range of the actuator is not factory-set. To set the actuator's operating range, set the write protection switch to "OFF". -
Page 30: Defining The Initial Position (0% Or 100%)
7. If the range selected for the actuator is too small, both LEDs will start to flash again at 4 Hz and the setup procedure will have to be repeated with a higher value (min. actuator travel). (Information regarding actuator travel appears on the name plate.) EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 31: Correcting Your Settings
1 for actuators with active digital input functions (default setting). If the digital function is switched off, the actuator will switch to automatic mode immediately on completion of the setup process. Pos: 17 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 32: Alarms / Errors
Errors" area in the electronic unit. Use the graphic user interface to output the stored errors. Error messages cannot be reset until the cause of the error has been eliminated. Pos: 18.5 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 33: Alarm Diagram
MAN AUT & & & & Actuator Stop Actuator Safety pos. last moves in setpoint desired operating mode Alarm Signal Saved Alarms (Reset Option) General Alarm Display ON Pos: 18.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 34: Error Diagram
ON & Saved Failure (Reset Option) Analog output 1 ... 3.5 mA with "Low alarm" 21.5 ... 25 mA with "High alarm" General Failure Display ON Pos: 18.11 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 EBS852, EBS862 (Contrac) 42/68-831-EN... -
Page 35: Trouble Shooting
Drive the actuator back into the approaching the end position. positioning sensor. operating range and connect it to the valve. Readjust the actuator for the operating range. Pos: 19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 36: Technical Data
Pos: 20.4 /Überschriften/1.1/1-spaltig/S - U/Technische Daten EBS852 @ 20\mod_1209030645000_3101.doc @ 182336 10.2 Technical data for the EBS852 Pos: 20.5 /Technische Daten / Datenblatt/Aktorik/Antriebe/Leistungselektroniken/Leistungselektronik EBS852 (Contrac)/Technische Daten EBS852 (Ex) @ 7\mod_1171526417578_3101.doc @ 67454 Supply voltage (standard actuators) 115 V AC (94 … 130 V) or 230 V AC (190 … 260 V); 47.5 … 63 Hz; 1 Ph Supply voltage 115 V AC (94 …... -
Page 37: Technical Data For The Ebs862
24 V, 15 mA, galvanically isolated; e.g., for scanning external contacts Transmitter (optional) Supply for 2-wire transmitter with activated process controller in Contrac Individual settings See data sheet 10/68-2.40 or upon request Pos: 21 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac) -
Page 38: Appendix
Pos: 22.3 /Anhang/Allgemein/Zulassungen und Zertifizierungen (CE) @ 18\mod_1205231786867_3101.doc @ 169127 Symbol Description CE mark By placing the CE mark on the model plate, ABB Automation Products GmbH declares its conformance with the following directives: EMC directive 89/336/EEC. Machinery directive 2006/42/EC Pos: 22.4 /Anhang/Allgemein/Hinweis zum Download-Bereich (Aktorik) @ 10\mod_1182172251781_3101.doc @ 107696... - Page 39 Which substances have had contact with the device? We hereby certify that the devices/parts shipped were cleaned and are free from any dangerous or poisonous materials. City, Date Signature and company stamp Pos: 23 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830 42/68-831-EN EBS852, EBS862 (Contrac)
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Page 40: Index
Operator liability ............9 ECOM688 ..............12 Electrical connection..........18, 21 Permits and certifications.........39 Electrical installation safety information....11 Personnel qualification..........9 EMC directive............39 Power Electronic Unit EBS852 (Contrac) / EBS862 (Contrac) ..............21 Error .................32 Proper use ..............5 Error diagram ............34 Ex applications............18 Returning devices ............9 Explosion-protection safety precautions....12... - Page 41 Warranty provision .............6 Trouble shooting ............35 WEEE directive ............10 Pos: 24.4 /==== Wechsel zwei- auf einspaltig ==== @ 0\mod_1130421955859_3101.doc @ 3829 Wechsel ein-auf zweispaltig Pos: 25 /Rückseiten/Minden_Aktorik @ 2\mod_1151575081640_3101.doc @ 32243 ===== Ende der Stückliste ===== 42/68-831-EN EBS852, EBS862 (Contrac)
- Page 42 ABB has Sales & Customer Support The Company’s policy is one of continuous product expertise in over 100 countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/instrumentation Printed in the Fed. Rep. of Germany (07.2008) ©...