ABB CoriolisMaster FCH400 Series Operating Instructions Manual

ABB CoriolisMaster FCH400 Series Operating Instructions Manual

Coriolis mass flowmeter
Hide thumbs Also See for CoriolisMaster FCH400 Series:
Table of Contents

Advertisement

Quick Links

A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N
CoriolisMaster FCB400, FCH400
Coriolis mass flowmeter
Introduction
CoriolisMaster FCB430 / 450
CoriolisMaster FCH430 / 450
With no up or downstream piping requirements
the compact Coriolis flowmeters can be installed
in the tightest spaces, enabling applications not
possible before.
CoriolisMaster FCB400
The compact Coriolis mass flowmeters from the
CoriolisMaster FCB400 series offer low pressure
drop, high capacity, an intuitive ABB display
featuring a standardized design and cross-
product compatibility, five modular inputs and
outputs as well as HART communication.
CoriolisMaster FCH400
The compact Coriolis mass flowmeters for
hygienic applications from the CoriolisMaster
FCH400 series additionally offer EHEDG certified
cleanability; all wetted materials are polished.
Device firmware version: 00.05.00
Measurement made easy
Additional Information
Additional documentation on CoriolisMaster
FCB400, FCH400 is available for download free of
charge at www.abb.com/flow.
Alternatively simply scan this code:

Advertisement

Table of Contents
loading

Summary of Contents for ABB CoriolisMaster FCH400 Series

  • Page 1 CoriolisMaster FCB400 The compact Coriolis mass flowmeters from the CoriolisMaster FCB400 series offer low pressure drop, high capacity, an intuitive ABB display featuring a standardized design and cross- product compatibility, five modular inputs and outputs as well as HART communication.
  • Page 2: Table Of Contents

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Table of contents Change from one to two columns Name plate ................28   Safety ................4     Transport and storage ........... 29     General information and instructions ........4  ...
  • Page 3   Parameterization of the device .......... 66 Replacing the fuse ............... 139     Installation of ABB AssetVision Basic and ABB Field Replacing the LCD indicator ..........140   Information Manager (FIM) ..........66 Replacing the frontend board ..........141  ...
  • Page 4: Safety

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 1 Safety Warnings General information and instructions The warnings in these instructions are structured as follows: These instructions are an important part of the product and must be retained for future reference. DANGER Installation, commissioning, and maintenance of the product may only be performed by trained specialist personnel who have...
  • Page 5: Intended Use

    / or theft of data or information. the data sheets. ABB Automation Products GmbH and its affiliates are not liable for damages and / or losses related to such security breaches, When using measuring media, the following points must be...
  • Page 6: Use In Potentially Explosive Atmospheres

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 2 Use in potentially explosive atmospheres Note Further information on the Ex-Approval of devices can be found in the type examination certificates or the relevant certificates at www.abb.com/flow Device overview ATEX / IECEx Standard / No explosion protection...
  • Page 7: Cfmus

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E cFMus Standard / No explosion protection Class I Div. 2 / Zone 2 Class I Div. 1 / Zone 1 (Zone 0) Model number FCx4xx Y0 FCx4xx F2 FCx4xx F1 Integral mount design •...
  • Page 8: Ex Marking

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 2 Use in potentially explosive atmospheres Ex marking Description of model numbers Each device design has a specific model number. The parts of the model number relating to explosion protection are listed in the following table.
  • Page 9 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E FCa4c Basic model Design / transmitter housing / transmitter housing material / cable gland Integral mount / dual-compartment housing / aluminum / 3 × M20 × 1.5 Integral mount / dual-compartment housing / aluminum / 3 × NPT ½ in Integral mount / dual-compartment housing / aluminum / 3 ×...
  • Page 10: Atex / Iecex

    Note • A specific marking applies, depending on the design. • ABB reserves the right to modify the Ex-marking. Refer to the name plate for the exact marking. Model number for use in Zone 2, 21 Ex marking Certificate FCa4c – A2Y0fghijD II3G Ex ec IIC T6...T1 Gc...
  • Page 11: Cfmus

    Note • A specific marking applies, depending on the design. • ABB reserves the right to modify the Ex-marking. Refer to the name plate for the exact marking. Model number for use in Division 2 Ex marking Certificate FCa4c – F2Y0fghijD NI: CL I,II,III Div 2, GPS ABCDEFG, T6…T1...
  • Page 12: Temperature Data

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 2 Use in potentially explosive atmospheres Temperature data Temperature resistance for the connecting cable Sensor in remote mount design The temperature at the cable entries of the device depends on the design, the measuring medium temperature T and the medium...
  • Page 13: Measuring Medium Temperature For Sensors In Integral Mount Design With Dual-Compartment Housing

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Measuring medium temperature for sensors in integral mount design with dual-compartment housing Model FCx4xx-A1… and FCx4xx-F1… in Zone 1, Division 1 The table shows the maximum permissible measuring medium temperature as a function of ambient temperature and temperature class.
  • Page 14: Measuring Medium Temperature For Sensors In Integral Mount Design With Single-Compartment Housing

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 2 Use in potentially explosive atmospheres … Temperature data Measuring medium temperature for sensors in integral mount design with single-compartment housing Model FCx4xx-A2… and FCx4xx-F2… in Zone 2, Division 2 The table shows the maximum permissible measuring medium temperature as a function of ambient temperature and temperature class.
  • Page 15: Measuring Medium Temperature For Sensors In Remote Mount Design

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Measuring medium temperature for sensors in remote mount design Model FCx4xx-A1…, FCx4xx-F1… in Zone 1 The table shows the maximum permissible measuring medium temperature as a function of ambient temperature and temperature class.
  • Page 16: Electrical Data

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 2 Use in potentially explosive atmospheres Electrical data Overview Standard / No explosion protection Zone 2, 21 Zone 1, 21 (Zone 0) Division 2 and Zone 2, 21 Division 2 and Zone 1, 21 ATEX: ATEX: ATEX:...
  • Page 17: Zone 2, 21 And Division 2 - Model: Fcx4Xx-A2, Fcx4Xx-F2

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Zone 2, 21 and Division 2 – Model: FCx4xx-A2, FCx4xx-F2 Outputs on basic device Operating values (general) Type of protection – ‘nA’ / ‘NI’ Current / HART output 31 / U , active 30 V 30 mA...
  • Page 18: Zone 1 ,21 Und Division 1 - Model: Fcx4Xx-A1, Fcx4Xx-F1

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 2 Use in potentially explosive atmospheres … Electrical data Zone 1 ,21 und Division 1 – Model: FCx4xx-A1, FCx4xx-F1 Type of protection ‘e’ / ‘XP’ ‘ia’ / ‘IS’ Outputs on basic device [mW] [nF] [nF]...
  • Page 19: Special Connection Conditions

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 2 Use in potentially explosive atmospheres … Electrical data Special connection conditions Note The AS plug-in card (24 V DC loop power supply) may only be Devices connected to the relevant equipment must not be used to power the internal inputs and outputs on the device.
  • Page 20: Installation Instructions

    Note and maintenance of electrical devices. (e. g. NEC, CEC). Spare parts can be ordered from ABB Service. www.abb.com/contacts Use in areas exposed to combustible dust When using the device in areas exposed to combustible dusts (dust ignition), the following points must be observed: •...
  • Page 21: Cable Entries In Accordance With Atex / Iecex

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Cable entries in accordance with ATEX / IECEx Cable entries in accordance with cFMus The devices are supplied with cable glands installed (certified in accordance with ATEX or IECEx). • The use of standard cable glands and closures is prohibited.
  • Page 22: Electrical Connections

    18 in (457 mm). Grounding The sensor must be grounded in accordance with the applicable ABB flowmeters are designed for the worldwide industrial international standards. market and are suitable for functions such as the measurement Perform grounding of the device in accordance with Pin of flammable and combustible liquids and can be installed in assignment on page 48.
  • Page 23: Operating Instructions

    1 WARNING! – Danger due to electrostatic discharge. Figure 2: Additional warning plate Repair Devices of type of protection ‘d’ are equipped with flameproof joints in the housing. Contact ABB before commencing repair work. Change from two to one column...
  • Page 24: Changing The Type Of Protection

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 2 Use in potentially explosive atmospheres … Operating instructions Changing the type of protection If you are installing in Zone 1 / Div. 1, the current outputs and digital outputs of models FCB430/450 and FCH430/450 can be operated with different types of protection: •...
  • Page 25: Design And Function

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 3 Design and function General The ABB CoriolisMaster operates according to the Coriolis Function for calculating Coriolis force principle.      The construction features conventional parallel meter tubes and ...
  • Page 26: Device Designs

    Hygiene approvals — EHEDG, FDA compliant • Legal metrology Type-tested for legal metrology in accordance with MID / OIML R117 or API / AGA • Further approvals www.abb.com/flow or upon request. Indication of accuracy in % of the measured value...
  • Page 27 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 1  Dual-compartment housing 2 Single-compartment housing Figure 5: Transmitter with remote mount design Transmitter Integral mount design (see Figure 4, pos. 1 and 2), remote mount design. Housing IP rating IP 65 / IP 67, NEMA 4X Cable length Maximum 200 m (656 ft), with remote mount design only...
  • Page 28: Product Identification

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 4 Product identification Name plate The marking is provided on the name plate and on the sensor Note itself in accordance with the Pressure Equipment Directive The name plates displayed are examples. The device (PED).
  • Page 29: Transport And Storage

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 5 Transport and storage Observe the following instructions: • Do not expose the device to humidity during transport. Pack the device accordingly. • Pack the device so that it is protected against vibrations during transport, for example, by using air-cushioned packing.
  • Page 30: Storing The Device

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 5 Transport and storage Storing the device Bear the following points in mind when storing devices: • Store the device in its original packaging in a dry and dust-free location. •...
  • Page 31: Installation

    Pressure loss depends on the properties of the medium and the flow rate. A good aid for pressure loss calculation is the Online ABB Product Selection Assistant (PSA) for flow at www.abb.com/flow-selector.
  • Page 32: Liquid Measuring Media

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 6 Installation … General installation conditions Liquid measuring media For vertical installation in a riser, no special measures are Observe the following points to avoid measuring errors: required. • The meter tubes must always be completely filled with For vertical installation in a downpipe, a piping constriction the measuring medium.
  • Page 33: Gaseous Measuring Media

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Turn-off devices for the zero point adjustment Gaseous measuring media Observe the following points to avoid measuring errors: • Gases must be dry and free of liquids and condensates. • Avoid the accumulation of liquids and the formation of condensate in the meter tube.
  • Page 34: Sensor Insulation

    • The required self-draining functionality of the sensor can For this purpose, a seal kit is available at ABB. only be guaranteed when the vertical mounting position or For the assembly of the seal, please observe the separate horizontal mounting position at a 30°...
  • Page 35: Process Conditions

    Material load for process connections Temperature limits °C (°F) Note You can reference the availability of the different process connections in the Online ABB Product Selection Assistant (PSA) Note for flow www.abb.com/flow-selector. When using the device in potentially explosive atmospheres, •...
  • Page 36: Material Load Curves For Flange Devices

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 6 Installation … Material load for process connections Material load curves for flange devices Figure 15: Stainless steel DIN flange 1.4571 / 1.4404 (316Ti / 316L) to DN 200 (8 in) Figure 17: Nickel alloy DIN flange C4 (2.4610) or nickel alloy C22 (2.4602) up to DN 200 (8 in.) Figure 16: Stainless steel ASME flange 1.4571 / 1.4404 (316Ti / 316L) up to DN 200 (8 in.)
  • Page 37: Installing The Sensor

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Installing the sensor Before installation in the piping, observe the installation 205 (8.0) 168 (6.6) conditions and instructions on the mounting position! 168 (6.6) 1. Insert the sensor into the piping centrally and positioned coplanar.
  • Page 38: Opening And Closing The Housing

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 6 Installation Opening and closing the housing … Installing the transmitter in the remote mount design DANGER Danger of explosion if the device is operated with the transmitter housing or terminal box open! While using the device in potentially explosive atmospheres before opening the transmitter housing or the terminal box, note the following points:...
  • Page 39: Dual- Compartment Housing

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Dual- compartment housing Single-compartment housing A Integral mount design C Transmitter, terminal space, signal cable B Remote mount design Figure 22: Cover lock (example) Open the housing: 1. Release the cover lock by screwing in the Allen screw 2....
  • Page 40: Adjusting The Transmitter Position

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 6 Installation Adjusting the transmitter position Depending on the installation position, the transmitter housing Rotate LCD indicator – dual-compartment housing or LCD display can be rotated to enable horizontal readings. The LCD indicator can be rotated in three increments of 90°...
  • Page 41 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Rotate LCD indicator – single-compartment housing The LCD indicator can be rotated in three increments of 90° each. To open and close the housing, refer to Opening and closing the housing on page 38. Turn the LCD indicator: Perform steps Figure 26: Rotating the LCD indicator...
  • Page 42: Installing The Plug-In Cards

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 6 Installation Installing the plug-in cards WARNING Loss of Ex Approval! Loss of Ex Approval due to retrofitting of plug-in cards on devices for use in potentially explosive atmospheres. •...
  • Page 43 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E The following table provides an overview of the possible plug-in card combinations that can be selected when ordering the device. Main ordering Additional ordering information Slot OC1 Slot OC2 information (outputs) Terminals V1 / V2 Terminals V3 / V4 Additional output 1 Additional output 2...
  • Page 44 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 6 Installation … Installing the plug-in cards 1 Cover 4 Slot OC2 2 LCD indicator 5 Slot OC1 3 Frontend board (FEB, with integral mount design only) 6 Plug-in cards Figure 27: Installation of plug-in cards (example, dual-compartment housing)
  • Page 45 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 1 Cover 4 Slot OC2 2 LCD indicator 5 Plug-in cards 3 Slot OC1 Figure 28: Installation of plug-in cards (example, single-compartment housing) Change from one to two columns 1. Switch off the power supply. WARNING 2....
  • Page 46: Electrical Connections

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 7 Electrical connections Power supply Safety instructions WARNING Note • Adhere to the limit values of the power supply in accordance Risk of injury due to live parts. with the information on the name plate. Improper work on the electrical connections can result in •...
  • Page 47: Installing The Connection Cables

    (AWG 19) 200 m (656 ft) Recommended cables It is recommended to use an ABB signal cable for standard 1 Drip loop applications. The ABB signal cable fulfills the above-mentioned cable specification and can be utilized unrestrictedly up to an...
  • Page 48: Pin Assignment

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 7 Electrical connections Pin assignment A Transmitter B Sensor Figure 30: Electrical connection Change from one to two columns Connections for the power supply Connections for inputs and outputs AC voltage Terminal Function / comments...
  • Page 49: Electrical Data For Inputs And Outputs

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 7 Electrical connections Current output 32 / Uco, 31 / 32 (basic device) Electrical data for inputs and outputs Can be configured for outputting mass flow, volume flow, density and temperature via on-site software. Note When using the device in potentially explosive atmospheres, note the additional temperature data in Use in potentially...
  • Page 50 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 7 Electrical connections … Pin assignment Current output Uco / 32 as loop power supply for digital output 41 / 42 or 51 / 52 In the case of digital communication via Modbus / PROFIBUS DP, the current output Uco / 32 can be switched to the ‘Power Mode’...
  • Page 51 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Digital output 41 / 42, 51 / 52 (basic device) Current output V1 / V2, V3 / V4 (plug-in module) Can be configured as pulse, frequency or binary output via on- Up to two additional plug-in modules can be implemented via site software.
  • Page 52 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 7 Electrical connections … Pin assignment Digital output V1 / V2, V3 / V4 (plug-in module) Digital output V1 / V2, V3 / V4 (plug-in module) An additional binary output can be implemented via the ‘Passive A digital input can be implemented via the ‘Passive digital input digital output (green)’...
  • Page 53: Connection Examples

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 24 V DC loop power supply (plug-in module) Connection examples Use of the ‘loop power supply (blue)’ plug-in card allows a Input and output functions are configured via the device passive output on the transmitter to be used as an active software in accordance with the desired application.
  • Page 54 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 7 Electrical connections … Pin assignment Active current output V3 / V4 Digital output 41 / 42, 51 / 52 passive on distributed When the ‘loop power supply 24 V DC, blue’ plug-in card is used, control system the current output on the plug-in card can also be wired as the 16 ...
  • Page 55 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Connection versions digital output 41 / 42, 51 / 52 Depending on the wiring of digital outputs DO 41 / 42 and 51 / 52, they can be used parallel or only individually. The electrical isolation between the digital outputs also depends on the wiring.
  • Page 56: Connection To Integral Mount Design

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 7 Electrical connections … Pin assignment Connection to integral mount design Dual- compartment housing Single-compartment housing 1 Terminals for power supply 4 Terminal for potential equalization 2 Cover for power supply terminals 5 LCD indicator 3 Terminals for inputs and outputs 6 Bracket for LCD indicator (park position)
  • Page 57 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E NOTICE If the O-ring gasket is seated incorrectly or damaged, this may have an adverse effect on the housing protection class. Follow the instructions in Opening and closing the housing on page 38 to open and close the housing safely.
  • Page 58: Connection To Remote Mount Design

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 7 Electrical connections … Pin assignment Connection to remote mount design Transmitter Dual- compartment housing A Upper terminal box (back side) 2 Cover for power supply terminals B Lower terminal box 3 Terminals for signal cable C Signal cable to sensor 4 Terminals for inputs and outputs...
  • Page 59 38 to open and close the housing safely. connection area of the transmitter. • Connect the cables in accordance with the electrical Terminal ABB signal cable HELKAMA signal cable connection diagram. If present, connect the cable shielding to the earthing clamp provided. 3KQZ407123U0100 20522 •...
  • Page 60 38 to open and close the housing safely. earthing clamp provided. • Use wire end ferrules when connecting. Terminal ABB signal cable HELKAMA signal cable • From an ambient temperature of T ≥ 60 °C (≥ 140 °F) amb.
  • Page 61: Digital Communication

    Using the Modbus protocol allows devices made by different PCS7) on request. manufacturers to exchange information via the same The necessary DTMs and other files can be downloaded from communication bus, without the need for any special interface www.abb.com/flow. devices to be used. HART output Modbus protocol Terminals...
  • Page 62: Cable Specification

    The files required for operation can also be downloaded from www.profibus.com. The maximum cable length depends on the type of cable used. The following standard values apply: ABB provides three different GSD files which can be integrated in • Up to 6 m (20 ft): the system.
  • Page 63 ), at ≤ 1500 kBit/s: LS ≤ 0.25 m, at > 1500 kBit/s: LS = 0.00 m! • At 1500 kBit/s and ABB DP cable type A: – Sum of all spur cable lengths (L ) ≤ 6.60 m, trunk cable length (L ) >...
  • Page 64: Commissioning

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 8 Commissioning Hardware settings DANGER Dual- compartment housing Explosion hazard Improper installation and commissioning of the device carries a risk of explosion. • For use in potentially explosive atmospheres, observe the information in Use in potentially explosive atmospheres on page 6! CAUTION...
  • Page 65: Single-Compartment Housing

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Single-compartment housing Configuration of digital outputs V1 / V2 or V3 / V4 1 DIP switch, Write protection Figure 55: Position of the DIP switch The DIP switches are used to configure specific hardware functions.
  • Page 66: Checks Prior To Commissioning

    Not all tools and frame applications support DTMs or EDDs at process: the same level. In particular, optional or advanced EDD / DTM functions may not be available on all tools. ABB provides frame System Startup applications supporting the full range of functions and Processing performance.
  • Page 67 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E AssetVision Basic with the ABB CoriolisMaster Device Type Manager (DTM) COM settings The required software and drivers can be downloaded using the adjacent download link. Baud rate 19200 Number of Stop bits...
  • Page 68 Installation of the software and connection to the flowmeter: 1. Install ABB Field Information Manager (FIM). 2. Unpack the ABB FDI package into the c:\temp folder. 3. Connect the flowmeter with the PC / laptop, see chapter Parameterization via the infrared service port adapter on page 69 or Parameterization via HART®...
  • Page 69: Parameterization Via The Infrared Service Port Adapter

    PC / Notebook and a suited HART® Modem. adapter. All parameters can also be set via the HART protocol, using the By combining the HART-DTM and the software ‘ABB AssetVision’ HART DTM available at www.abb.com/flow and the ABB available at www.abb.com/flow, all parameters can also be set AssetVision software.
  • Page 70: Basic Setup

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 8 Commissioning Basic Setup The device can be factory parameterized to customer specifications upon request. If no customer information is available, the device is delivered with factory settings. Settings for the most common parameters are summarized in the ‘Easy Set-up’ menu. This menu is the quickest way to perform the initial configuration of the device.
  • Page 71 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu / parameter Description Easy Set-up Dig.Out 51 / 52 Mode Selection of the operating mode for the digital output 51 / 52. • Off: Digital output deactivated. • Logic: Digital output functions as binary output (for function see parameter ‘„...Setup Logic Output’). •...
  • Page 72: Operation

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 9 Operation Safety instructions CAUTION The LCD indicator has capacitive operating buttons. These enable you to control the device through the closed housing Risk of burns due to hot measuring media cover.
  • Page 73: Menu Levels

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu levels Process display Information level Configuration level (Operator Menu) (Configuration) ...Operator Page 1 … 4 Easy Set-up Autoscroll Device Info Diagnostics Device Setup Signals View Display Input / Output Process Alarm Communication Diagnostics...
  • Page 74: Process Display

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation Process display Switching to the information level On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display. Process display 1 Measuring point tagging 3 ‘Button function’...
  • Page 75: Error Messages On The Lcd Display

    All the parameters can be changed. Configuration Error / alarm due to device configuration. Service Only ABB Customer Service has access to the Service menu. Note For a detailed description of errors and troubleshooting instructions, please see Diagnosis / error messages on...
  • Page 76: Resetting The Customer Password

    : ******* RSTUVWXYZ 0123456 Back Select 4. Contact ABB Service and request a one-time password, stating the ‘ID’ and ‘Pin’ shown. 5. Enter the one-time password. Note The one-time password is only valid once and needs to separately requested with each password reset.
  • Page 77: Selecting And Changing Parameters

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Selecting and changing parameters Entry from table Alphanumeric entry When an entry is made from a table, a value is selected from a When an alphanumeric entry is made, a value is set by entering list of parameter values.
  • Page 78: Available Units

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation Available units For certain parameters it is possible to choose among the Table 2: Units for mass flow following units. Selection Code Description Note Grams per second The ‘Code’...
  • Page 79 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Table 5: Concentration units Selection Code Description Concentration in % Brix Brix concentration Variable The concentration is calculated with the variables matrix matrix Baume Baume concentration Crude oil density in API degrees Table 6: Units for the mass totalizer Selection Code...
  • Page 80: Available Process Variables

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation Available process variables The process variables available in the software are listed in the table. Process variables can be assigned to the display (HMI), the current outputs (CO), the frequency outputs (DO [f]), and the pulse outputs (DO [pulse]).
  • Page 81 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Process variable Short form Description DO [f] DO [pulse] Totalizer Qm Fwd ∑m+ Mass flow counter reading in the forward flow direction — — — Totalizer Qm Rev ∑m- Mass flow counter reading in the reverse flow direction —...
  • Page 82 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Available process variables Process variable Short form Description DO [f] DO [pulse] Total. Net Qv Sum ∑V+-S Absolute value from net volume flow counter reading in forward flow —...
  • Page 83: Parameter Overview

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Parameter overview Note This overview of parameters shows all the menus and parameters available on the device. Depending on the version and configuration of the device, not all of the menus and parameters may be visible in it. Easy Set-up Language Unit Massflow Qm...
  • Page 84 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter overview Device Info ...Sensor Sensor Type Meter Size ...Transmitter Feature Series Qm Max DN Span Forward Span Reverse Zero Sensor Freq.@ Empty Pipe Density @ Empty Pipe Freq.@ Full Pipe Density @ Full Pipe Sensor ID...
  • Page 85 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Device Setup ...Access Control Standard Password Read Only Switch ...Sensor Range Mode Config Qm Max DN Qm Max Qm Max 2 Qm Range Mode Qv Max DN Qv Max Qv Max 2 Qv Range Mode Density Max Density Min...
  • Page 86 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter overview ...Transmitter ...Units Unit Massflow Qm Unit Mass Totalizer Unit Volumeflow Qv ...Custom Units Unit Vol. Totalizer Density Damping Qm Unit Temperature Damping Density Variable 1 Name Density Mode Variable 2 Name Density Fixed Value...
  • Page 87 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E ...Variable Matrix ...Configuration Number Matrices Number Temp. Matrix Name Number Conc. Unit Name Enter Conc. in % Concentration Min Qm / Qv Conc. Switch Concentration Max Reset Matrix Matrix 1 Unit See the Entering the Matrix 1 Percent concentration matrix on...
  • Page 88 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter overview Input / Output ...Curr.Out 31 / 32 / Uco Loop Current Mode Output Value Iout Mode ...Curr.Out V1 / V2 Iout for Alarm Low Alarm ...Curr.Out V3 / V4 High Alarm Iout >...
  • Page 89 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E ...Dig.Out 51 / 52 Mode ...Setup Logic Output Logic Output Action Active Mode ...Alarm Config General Alarm Qm Massflow Max Qm Massflow Min Density Min Sensor Signal Min Driver Output Max ...Dig.Out V1 / V2 Mode ...Dig.Out V3 / V4...
  • Page 90 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter overview Process Alarm Clear Alarm History ...Group Masking Maintenance Required Function Check Out Of Specification ...Alarm Limits Qm Massflow Min Qm Massflow Max Qv Volumeflow Min Qv Volumeflow Max Density Min Density Max...
  • Page 91 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Communication ...HART Device Address Loop Current Mode HART Tag ...Modbus HART Long Tag HART Descriptor ...Profibus HART Message HART Manuf. ID HART Device ID HART Find Last HART Command PV Primary Variable SV Secondary Var.
  • Page 92 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter overview Diagnostics ...Diagnosis Control Preset Maint. cycle Maint. Remain. Time ...Diagnosis Values Start New Cycle Driver Output Sensor Singal A Sensor Singal B Tube Frequency Pipe Temperature Sensor Housing Temp.
  • Page 93 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E ...Meter Erosion Mon. Control Type Driver Output Max Driver Output Time Status Adjust Self Adjust Time Start Adjust New Value left Time Meter Erosion Level Adjusted Limit Actual Value ...Diag.CurrOut 31/32 Readback curr.
  • Page 94 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter overview Totalizer ...Operation Start all Totalizer Stop all Totalizer ...Reset Totalizer All Totalizer All Mass Totalizer ...Preset Totalizer All Volume Totalizer Massflow Fwd ...FillMass Massflow Rev Volumeflow Fwd Volumeflow Rev Net Mass Forward...
  • Page 95: Parameter Descriptions

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Parameter descriptions Menu: Easy Set-up Menu / parameter Description Easy Set-up Language Selection of menu language. Unit Massflow Qm Selection of the unit for mass flow rate (for example for the Q Max / Q MaxDN parameters and for the corresponding process value).
  • Page 96 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Easy Set-up Dig.Out 51 / 52 Mode Selection of the operating mode for the digital output 51 / 52. • Off: Digital output deactivated.
  • Page 97: Menu: Device Info

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu: Device Info This menu is only used to display the device parameters. The parameters are displayed independently of the configured access level, but cannot be changed. Menu / parameter Description Device Info ...Sensor...
  • Page 98 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Device Info / ...Transmitter DensiMass On / Off DensiMass function present? 0 - Off: No DensiMass function present. 1 - On: DensiMass function present. Batchflow On / Off FillMass function present? 0 - Off: No FillMass function present.
  • Page 99: Menu: Device Setup

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu: Device Setup Menu / parameter Description Device Setup ...Access Control Selection of submenu ‘...Access Control’ using ...Sensor Selection of submenu ‘...Sensor’ using ...Transmitter Selection of submenu ‘...Transmitter’ using ...System Zero Selection of submenu ‘...System Zero’...
  • Page 100 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Device Setup / ...Sensor Qv Range Mode Manual switchover between the measuring ranges (Qv Max / Qv Max 2) for the volume flow measurement. This parameter is only available if the value Qm and Qv or Qv only has been selected for the parameter ‘Range Mode Config’.
  • Page 101 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu / parameter Description Device Setup / ...Transmitter ...Units Selection of submenu ‘...Units’ using ...Custom Units Selection of submenu ‘...Custom Units’ using Damping Qm Sets the damping for measuring mass flow. The value set here relates to 1 τ (Tau). The value refers to the response time for a stepwise mass flow change.
  • Page 102 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Device Setup / ...Transmitter / ...Units Unit Massflow Qm Selection of unit for mass flow. Refer to Table 2: Units for mass flow on page 78. The selection applies to the display of the current mass flow, and for the parameters related to mass flow such as QmMax and QmMaxDN.
  • Page 103 Indicates whether the FillMass function is active. Batchflow Code Sets the device-specific code for activating the FillMass function. To use this function subsequently, contact the ABB service team or sales organization. After entering the code, restart the device (e.g. using the parameter ‘Device Reset' or by briefly switching off the power supply).
  • Page 104 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Device Setup / ...Concentration The menu is only available if the DensiMass function is activated Medium Selection of measuring medium for concentration measurement using the DensiMass function. •...
  • Page 105 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu / parameter Description Device Setup / ...Field Optimization Density Correction Sets the correction factor for field optimization of the density measurement. This factor can be used to perform optimization in the field in order to achieve a degree of accuracy in the density measurement that closely approximates a repeatability of 0.0001 g/ml.
  • Page 106: Menu: Display

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu: Display Menu / parameter Description Display Language Selection of menu language. Available languages: English, Deutsch, Français, Español, Português, Italiano, Chinese Contrast Contrast setting for the LCD display..Operator Pages Selection of submenu ‘...Operator Pages’...
  • Page 107: Menu: Input / Output

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu: Input / Output Menu / parameter Description Input / Output ...Curr.Out 31 / 32 / Uco Selection of submenu ‘...Curr.Out 31 / 32 / Uco’ using ...Curr.Out V1 / V2 Selection of submenu ‘...Curr.Out V1 / V2’...
  • Page 108 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Input / Output / Curr.Out 31 / 32 / Uco Input / Output / Curr.Out V1 / V2 Input / Output / Curr.Out V3 / V4 Iout for Alarm Selection of status of the current output in error condition.
  • Page 109 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu / parameter Description Input / Output / ...Dig.Out 41 / 42 / ..Setup Pulse Output Output Value Pulse Selection of process variable that is issued via the pulse output. See table Available process variables on page 80.
  • Page 110 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Input / Output / ...Dig.Out 51 / 52 Mode Selection of the operating mode for the digital output 51 / 52. The following operating mode Follow DO 41 / 42, 90° Shift, 180°...
  • Page 111 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu / parameter Description Input / Output / ...Dig.Out V1 / V2 / ...Setup Logic Output Input / Output / ...Dig.Out V3 / V4 / ...Setup Logic Output Logic Output Action Selection of binary output function.
  • Page 112: Menu: Process Alarm

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu: Process Alarm Menu / parameter Description Process Alarm Clear Alarm History Reset of the alarm history..Group Masking Selection of submenu ‘...Group Masking’ using ...Alarm Limits Selection of submenu ‘...Alarm Limits’...
  • Page 113: Menu: Communication

    Alphanumeric, a maximum of 16 characters, upper case only, no special characters. HART Message Display of the alphanumeric TAG number. HART Manuf. ID Display of the HART manufacturer ID. ABB = 26 HART Device ID Display of the HART device ID. HART Find Select whether the transmitter must respond to the HART command 73 (Find Device).
  • Page 114 Ident Nr. Selector Display the PROFIBUS DP® identification number • 0x9741: 2AI + 1TOT • 0x9742: 3xAI + 1xTOT • 0x3434: ABB specific Comm State Display the PROFIBUS communication status. • Offline: No PROFIBUS® communication. • Stop: Bus active, device not active.
  • Page 115: Menu: Diagnostics

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu: Diagnostics Menu / parameter Description Diagnostics ...Diagnosis Control Selection of submenu ‘...Diagnosis Control’ using ...Diagnosis Values Selection of submenu ‘...Diagnosis Values’ using ...Drag Indicators Selection of submenu ‘...Drag Indicators’ using ...Simulation Mode Selection of submenu ‘...Simulation Mode’...
  • Page 116 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Diagnostics / ...Drag Indicators / ...Sensor Indicators Driver Output Max Display of the maximum transmitter driver current since the last reset of the drag indicators. Sensor Amp.
  • Page 117 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu / parameter Description Diagnostics / ...Output Readings Curr.Out 31 / 32 / Uco Display the current values and statuses of the listed inputs and outputs. Curr.Out V1 / V2* Curr.Out V3 / V4* Dig.Out 41 / 42 Freq.
  • Page 118 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Diagnostics / ...Diag.CurrOut 31/32 Readback curr. 31/32 Activate the monitoring function for current output 31 / 32. The transmitter measures the actual current and compares the measured value to the set point for the current output. If the measured value deviates from the set point by more than ±2 %, the current output on the alarm current of 3.3 mA is set and the ‘CO 31/32 readback current deviates’...
  • Page 119: Menu: Totalizer

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Menu: Totalizer Menu / parameter Description Totalizer ...Operation Selection of submenu ‘...Operation’ using ...Reset Totalizer Selection of submenu ‘...Reset Totalizer’ using ...Preset Totalizer Selection of submenu ‘...Preset Totalizer’ using ...FillMass Selection of submenu ‘...FillMass’...
  • Page 120 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Parameter descriptions Menu / parameter Description Totalizer / ...FillMass Batch Process Value Selection of process variable used during the filling process. The process variables ‘Net Volumeflow Fwd’ and ‘Net Massflow Fwd’ are only available when the DensiMass function is activated.
  • Page 121: Software History

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Software history In accordance with NAMUR recommendation NE53, ABB offers a transparent and traceable software history. Device software package FCx4xx (Device Firmware Package) Version Issue date Type of change Description Ordering number 00.01.00...
  • Page 122: Measurement Of Standard Volumes

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation Measurement of standard volumes Coriolis mass flowmeters can only measure the mass flow of gaseous measuring media. The operating density of gases is too low to be measured. Consequently the flowmeter is also unable to measure the operating volume.
  • Page 123 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Configuration of the standard volume measurement using the HART DTM Example Calculation of standard cubic meters per day (sm Measured medium Natural gas Density in standard conditions 0.7168 kg/m Measuring range 0 ...
  • Page 124: Verimass Erosion Monitor

    ‘Control Type’ to ‘Auto’. monitor can be adjusted manually. 3. In the ‘Diagnostics / ...Meter Erosion Mon.’ menu, set the For more information, please contact ABB Service or the sales parameter ‘Self Adjust Time’ to the required duration of organization.
  • Page 125: Concentration Measurement Densimass

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Concentration measurement DensiMass Manual adjustment via the transmitter menu The transmitter can calculate the current concentration from the For more information, please contact ABB Service or the sales measured density and temperature using concentration organization. matrices.
  • Page 126: Accuracy Of The Concentration Measurement

    However, as the calculation is based on temperature and density 1. The desired ABB matrix is indicated when ordering the (the input variables), the accuracy of the concentration device. The device is then delivered with the measurement is ultimately determined by the measuring corresponding preconfiguration.
  • Page 127 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Step 2: Entry of the basic settings for the matrix in the menu ‘... / ...Variable Matrix / ...Configuration’. Parameter Description Number Matrices Selection of number of matrices. Number Temp. Entry of the number of temperature values for the matrix calculation.
  • Page 128 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 9 Operation … Concentration measurement DensiMass Structure of the concentration matrix The software supports two different concentration values: • Concentration in unit (e. g.: % or°Bé) The range of values is not limited, the value can be provided at the current output, the value can be selected in the Units submenu.
  • Page 129: Fillmass Batch Function

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E FillMass batch function Only for FCB450 / FCH450 1 Supply tank Start Start of the filling process via field bus or digital input 2 Sensor DO State of the digital output for the fill valve 3 Start / stop fill operation (digital input or field bus) Q Flow rate VO Valve open (filling started)
  • Page 130: Setup

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Change from one to two columns … 9 Operation … FillMass batch function Setup For the configuration of the fill mass function, the following steps must be performed: 1. The FillMass function must be active. See also the ‘Device Setup / ...Transmitter / ...Feature Settings / ...’...
  • Page 131: 10 Diagnosis / Error Messages

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 10 Diagnosis / error messages Calling up the error description General Additional details about the error that has occurred can be called Errors encountered are itemized in tabular form on the following up on the information level.
  • Page 132: Overview

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 10 Diagnosis / error messages Overview The counter readings and the states of the current outputs and the alarm output are represented by symbols; please see the table below. Symbol Description Counter stop...
  • Page 133 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Process values Counter Current output Density too low.Empty pipe, gas – – – – – – Density to 1g/cm³ – – – – 57 Sensor temperature out max range – –...
  • Page 134: Error Messages

    For remote mount design: check signal cable connection between sensor and transmitter. • Restart the device. • Replace frontend board. • Contact ABB Service. F096.029 DSP error in frontend board (FEB) of the sensor. Failure DSP Failure on Frontend Board. Frontend board defective.
  • Page 135 Density has been set to 1 g/cm by the transmitter due to an error message. Out of specification Density to 1g/cm³ • Contact ABB Service. S057.031 Ambient or measuring medium temperature is too high. Out of specification Sensor temperature out max range •...
  • Page 136 Check that the plug-in card is installed correctly. • Replace plug-in card if necessary. S048.020 • Contact ABB Service. Option Card 2 com error. S047.0015 The pulse rate or the frequency at the pulse output is outside the permissible limits. Out of specification Pulse output is cut off.
  • Page 137 SensorMemory in frontend board defective. Maintenance required Sensor memory defective. • Check if the SensorMemory is defective. • Contact ABB Service. M037.014 SensorMemory in motherboard faulty. Maintenance required NV chips defect on Motherboard. • Check if the SensorMemory is defective.
  • Page 138: 11 Maintenance

    While using the device in potentially explosive atmospheres • Devices for use in potentially explosive atmospheres may before opening the transmitter housing or the terminal box, be serviced and repaired by qualified ABB personnel only. note the following points: • For measuring devices for potentially explosive •...
  • Page 139: Spare Parts

    1.25 A 0.8 A Note Nominal voltage of fuse 250 V AC 250 V AC Spare parts can be ordered from ABB Service. www.abb.com/contacts Design Device fuse 5 x 20 mm Breaking capacity 1500 A at 250 V AC Ordering number...
  • Page 140: Replacing The Lcd Indicator

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 12 Repair Replacing the LCD indicator Dual-compartment housing Single-compartment housing 1 LCD indicator cable harness 2 LCD indicator Figure 67: Replacing the LCD Indicator (example) Replace the LCD indicator by following the steps below: Change from one to two columns NOTICE 1....
  • Page 141: Replacing The Frontend Board

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Replacing the frontend board Integral mount design 1 LCD indicator cable harness 4 SensorMemory 2 LCD indicator 5 Cable retainer 3 Sensor cable harness 6 Frontend board Figure 68: Replacing LCD indicator and frontend board (example) Change from one to two columns...
  • Page 142 CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E … 12 Repair … Replacing the frontend board Note NOTICE The SensorMemory is assigned to the sensor. The If the O-ring gasket is seated incorrectly or damaged, this SensorMemory is therefore fastened to the sensor cable harness may have an adverse effect on the housing protection class.
  • Page 143: Remote Mount Design

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E Remote mount design 1 Frontend board fixing screw 4 Connections for flowmeter sensor 2 Terminals 5 SensorMemory 3 Frontend board Figure 69: Replacing the frontend board (flowmeter sensor) Note Change from one to two columns NOTICE The SensorMemory is assigned to the sensor.
  • Page 144: Replacing The Sensor

    If necessary, wear suited personal protective equipment purposes: when working on the device. All devices delivered to ABB must be free from any hazardous • Depressurize and empty the device / piping, allow to cool materials (acids, alkalis, solvents, etc.).
  • Page 145: 13 Dismounting And Disposal

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 13 Dismounting and disposal Disposal Dismounting Note WARNING Products that are marked with the adjacent symbol Risk of injury due to process conditions. may not be disposed of as unsorted municipal waste The process conditions, for example high pressures and (domestic waste).
  • Page 146: 14 Specification

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 14 Specification Note The device data sheet is available in the ABB download area at www.abb.com/flow. 15 Additional documents Note All documentation, declarations of conformity, and certificates are available in ABB's download area.
  • Page 147: 16 Appendix

    CoriolisMaster FCB400, FCH400 CORIOLIS MASS FLOWMETER | OI/FCB400/FCH400-EN REV. E 16 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
  • Page 148 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

Table of Contents