Related Manuals for ABB SwirlMaster FSS430
Summary of Contents for ABB SwirlMaster FSS430
- Page 1 Commissioning and Safety Instruction CI/FSS/FSV430/450-EN Rev. D SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 Vortex & Swirl Flowmeter Measurement made easy...
- Page 2 +1 215 674 7183 Fax: +49 551 905-555 Fax: +86(0) 21 6105 6677 china.instrumentation@cn.abb.com Customer service center Tel.: +49 180 5 222 580 Fax: +49 621 381 931-29031 automation.service@de.abb.com 2 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
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Page 3: Table Of Contents
Adjusting the transmitter position ....... 20 Electrical connections ........21 5.3.1 Cable entries ............. 21 5.3.2 Earthing ............. 22 5.3.3 Electrical connection .......... 22 SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 3... -
Page 4: Safety
The signal word "NOTE" is not a signal word indicating a — Material removal, e.g. by spot drilling the housing danger to personnel. The signal word "NOTE" can also refer to material damage. 4 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 5: Use In Potentially Explosive Atmospheres
The switch output can be changed over to "optoelectronic coupler" if required. — NAMUR with switching amplifier — Switch output Ex nA: U = 16 ... 30 V, I = 2 ... 30 mA SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 5... -
Page 6: Electrical Data
≤ 52 °C 280 °C ≤ 50 °C 400 °C ≤ 44 °C 90 °C ≤ 41 °C 180 °C ≤ 40 °C 280 °C ≤ 38 °C 400 °C 6 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 7: Zone 0, 1, 20, 21 - Type Of Protection "Intrinsically Safe
> 10 kΩ. The switch output can be changed over to "optoelectronic coupler" if required. — NAMUR with switching amplifier — Switch output: Ex ia: U = 30 V DC SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 7... -
Page 8: Electrical And Temperature Data
1) See temperature ranges in the chapter titled „Limit value tables“ on page 9. overvoltage category III / II. For input limits or analog input limits, see the chapter titled „Limit value tables“ on page 9. 8 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 9: Limit Value Tables
≤ 50 °C 400 °C ≤ 44 °C 90 °C 30 V 30 mA 1.0 W ≤ 41 °C 180 °C ≤ 40 °C 280 °C ≤ 38 °C 400 °C SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 9... - Page 10 ≤ 34 °C 400 °C ≤ 40 °C 90 °C 30 V 30 mA 1.0 W ≤ 37 °C 180 °C ≤ 36 °C 280 °C ≤ 34 °C 400 °C 10 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
- Page 11 90 °C 30 V 30 mA 1.0 W ≤ 41 °C 180 °C ≤ 40 °C 280 °C ≤ 38 °C 400 °C Change from one to two columns SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 11...
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Page 12: Zone 1, 21 - Type Of Protection "Flameproof
A combination of the two is not permitted. Intrinsically safe circuits must have potential equalization in place along the entire length of the cable of the circuit. 12 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... - Page 13 2) Category 2D (dust-ignition proof), maximum 60 °C (140 °F) housing as standard. When connected to the power supply / not connected to the power supply, the electrical circuits must not exceed overvoltage category III / II. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 13...
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Page 14: Product Identification
For this, 4 lines of 32 characters each are provided. Change from one to two columns 14 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 15: Transport And Storage
— Carrying straps must be used to transport flange designs smaller than DN 350 — Wrap the straps around both process connections when lifting the device Chains should not be used, since these may damage the housing. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 15... -
Page 16: Installation
If this does occur, the valve absolutely has to be installed in the flow direction upstream of the flowmeter. Suitable damping devices (e.g. air vessels) might need to be fitted. 16 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 17: Installation At High Measuring Medium Temperatures
3 x DN min. 3 x DN Additional inlet and outlet sections are not required downstream of reductions with flange transition pieces in accordance with DIN 28545 (α/2 = 8°). SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 17... -
Page 18: Installation For External Pressure And Temperature Measurement
The SwirlMaster FSS400 is particularly well suited for such arrangements. Suitable damping devices (such as air vessels if using a compressor for conveying) may need to be used. 18 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 19: Installing The Sensor
4. Slightly grease the threaded nuts. Depending on the nominal pressure rating, sleeves for the bolts, a centering ring (up to DN 80 [3"]) or segments can be ordered as additional accessories. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 19... -
Page 20: Adjusting The Transmitter Position
4 mm Allen key. Check that the O-ring gasket is properly seated when closing 2. Rotate the transmitter housing in the direction required. the housing cover. 3. Tighten the locking screw. 20 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 21: Electrical Connections
Ground the measurement system according to requirements. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 21... -
Page 22: Earthing
Digital output, negative pole ANALOG INPUT + Analog input 4 ... 20 mA for remote transmitter, e.g. for temperature, pressure, etc. ANALOG INPUT - Change from two to one column 22 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 23: Connection Examples
If there is resistance of less than 250 Ω, an additional resistor must be provided to enable communication. The handheld terminal is connected between the resistor and transmitter, not between the resistor and the power supply. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 23... -
Page 24: Electrical Data For Inputs And Outputs
Due to the low flow cut-off, the flow is set to below x % Qmax or the low flow is set to 0, meaning the current is 4 mA. 24 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... - Page 25 2 Power supply for the remote transmitter 3 Cable entry for the analog input 4 FSS400 / FSV400 5 Cable entry for the current output 6 Power supply for FSS400 / FSV400 SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 25...
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Page 26: Connection To Remote Mount Design
(water trap) — For vertical installation of the meter tube, align the cable G11776 glands pointing downward Fig. 28 Terminal Color Yellow /M/R White Green Pink Gray Brown 26 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 27: Commissioning
Make sure the gaskets for the cover — For devices with a remote mount design, ensure that the are seated properly. sensor and transmitter are assigned correctly. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 27... -
Page 28: Configuration Of The Outputs
The type of protection of the outputs remains unchanged, regardless of the output configuration. The devices connected to the digital output must conform to the current regulations for explosion protection. 28 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 29: Checking And Configuring The Basic Settings
A password is not available as factory default; you can continue without entering a password. Menu Easy Setup Exit Select 5. Use to select "Easy Setup". 6. Confirm the selection with SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 29... - Page 30 27. Confirm the selection with Next Edit 16. Use to call up the edit mode. 17. Use to select the desired process value for the digital output. 18. Confirm the selection with 30 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
- Page 31 37. Use to call up the edit mode. 38. Use to set the alarm current for "High Alarm". 39. Confirm the selection with Change from two to one column SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 31...
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Page 32: Operating Mode
3) The connection via the analog input or HART input is described in the chapter titled „Electrical connections“ on page 21. 32 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... - Page 33 HART input. If both the analog input and the HART input are deactivated as a temperature input, the system uses the default density value. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 33...
- Page 34 7) If the selection "Gas linear." is set for the menu item Device Setup / Plant/Customized -> Gas Std. Mode, the compression factor is reset to 1.0. See also the chapter titled "Special operating modes" in the operating instruction. 34 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
- Page 35 11) In order to implement the "Steam Mass" mode with external density determination, the selection "Ext.-Density" must be set in the menu Device Setup / Plant/Customized / Compensation Setting -> Steam Density Selec.. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 35...
- Page 36 13) Two different properties of steam are supported: saturated steam and overheated steam. The end user can change this in the menu item Device Setup / Plant/Customized / Compensation Setting -> Steam Type. Change from one to two columns 36 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
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Page 37: Special Operating Modes
3 Temperature transmitter, via HART or analog input 4 Return 3 Pressure transmitter, via HART or analog input 4 Temperature transmitter, via HART or analog input 5 Condensate return SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 37... -
Page 38: Operation
Go back one submenu Cancel Cancel parameter entry Next Select the next position for entering numerical and alphanumeric values Meaning Select Select submenu / parameter Edit Edit parameter Save parameter entered 38 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 39: Menu Levels
Change from two to one column Menu levels cess display Inform mation level nfiguration level Configuration) Operato or Page 1 … 4 Easy Setup utoscroll Device Info agnostics Device Setup gnal View Display nput/Output rocess Alarm ommunication Diagnostics Totalizer Proc cess display process displa ay shows the c... -
Page 40: Process Display
Operator Page 4 Autoscroll When Autoscroll is activated, automatic switching of the operator pages is initiated on the process screen. Signal view Selection of submenu "Signal view" (only for service purposes). 40 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... -
Page 41: Error Messages On The Lcd Display
Error / alarm due to device configuration. IMPORTANT (NOTE) For a detailed description of errors and information on troubleshooting, refer to the chapter titled "Error messages" in the operating instruction. SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 41... -
Page 42: Parameter Overview
5) 6) 7) Pressure Upper Range Pressure Lower Range P(abs) Upper Range P(abs) Lower Range Density Upper Range Density Lower Range Gas% Upper Range Gas% Lower Range Continued on next page 42 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... - Page 43 QvMaxDN 6) 8) QvpMaxDN 1) 3) 4) QmMaxDN QnMaxDN 5) 6) 7) QnpMaxDN QpowerMaxDN Sensor ID SAP/ERP No. Sensor Run Hours ...Calibration Cal. Date Cal. Cert. No. Cal. Location SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 43...
- Page 44 3) 4) 5) 6) Unit Pressure Damping Qnp Unit Volume Damping Qpower Unit Mass 1) 3) 4) Damping Temperature Unit Std/Norm Vol. 3) 5) 6) 7) Low Flow Cutoff Unit Energy 44 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
- Page 45 Qv->I=100% 5) 7) ...DO Function Qvp->I=100% Qn->I=100% ...Field Input Qnp->I=100% 1) 3) 4) Qm->I=100% Qpower->I=100% Temp->I=100% Temp->I=0% Iout at Alarm Low Alarm Value High Alarm Value Iout at Flow>103% SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 45...
- Page 46 Min Qv Alarm Max Qv Alarm Min Qm Alarm Max Qm Alarm Min Temp.Alarm Max Temp.Alarm Min P(abs) Alarm Max P(abs) Alarm Min Re Alarm No HART Input Alarm 46 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
- Page 47 ® HART is a registered trademark of the HART Communication Foundation ® Kalrez and Kalrez Spectrum are registered trademarks of DuPont Performance Elastomers. ™ Hastelloy C is a trademark of Haynes International SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 47...
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Page 48: Appendix
Change from two to one column Appendix Declarations of conformity 48 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450... - Page 49 SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 49...
- Page 50 50 CI/FSS/FSV430/450-EN Rev. D | SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450...
- Page 51 SwirlMaster FSS430, FSS450 VortexMaster FSV430, FSV450 | CI/FSS/FSV430/450-EN Rev. D 51...
- Page 52 Howard Road, St. Neots notice. With regard to purchase orders, the agreed Cambridgeshire, PE19 8EU particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. Tel:...