ABB CoriolisMaster FCB330 Commissioning Instruction
ABB CoriolisMaster FCB330 Commissioning Instruction

ABB CoriolisMaster FCB330 Commissioning Instruction

Coriolis mass flowmeter
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Commissioning Instruction CI/FCB300/FCH300-EN Rev. F
CoriolisMaster FCB330, FCB350, FCH330, FCH350
Coriolis Mass Flowmeter
Measurement made easy

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Summary of Contents for ABB CoriolisMaster FCB330

  • Page 1 Commissioning Instruction CI/FCB300/FCH300-EN Rev. F CoriolisMaster FCB330, FCB350, FCH330, FCH350 Coriolis Mass Flowmeter Measurement made easy...
  • Page 2 Dransfelder Str. 2 37079 Göttingen Germany Tel: +49 551 905-0 Fax: +49 551 905-777 Customer service center Phone: +49 180 5 222 580 Fax: +49 621 381 931-29031 Mail: automation.service@de.abb.com 2 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 3: Table Of Contents

    Vertical installation in a drop line ......17 4.6.3 Horizontal installation in case of measurement of liquids ..............17 4.6.4 Horizontal installation in case of measurement of gases ..............17 CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 3...
  • Page 4 (parameterization) ..........48 9.2.3 Selecting and changing parameters ....49 Overview of parameters on the configuration level50 Appendix ............... 54 10.1 Approvals and certifications ....... 54 10.2 Installation diagram 3KXF002126G0009 .... 59 4 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 5: Safety

    The operators must strictly observe the applicable national regulations with regards to installation, function tests, repairs, and maintenance of electrical products. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 5...
  • Page 6: Plates And Symbols

    18 Maximum power consumption | 19 Serial number of sensor | "IMPORTANT (NOTE)" does not indicate a 20 CE mark | 21 Ex approval cFMus | 22 Ex approval ATEX / IECEx dangerous or harmful situation. 6 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 7: Transport Safety Instructions

    (3.28 ft) must be maintained. For installation on steel parts (e.g., steel brackets), a minimum spacing of 100 mm (4") must be maintained. (These values have been calculated on the basis of IEC 801-2 and IEC TC77B.) CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 7...
  • Page 8: 1.11 Permissible Media For Measurement

    If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of returns for a fee. 1.14.2 RoHS Directive 2002/95/EC...
  • Page 9: Overview Of Flowmeter Sensor And Transmitter Designs

    (-58 … 392 °F) (-58 … 320 °F) (-58 … 392 °F) 1) Stated measuring accuracy in % of rate (% o. r.) 2) Measuring accuracy following on-site calibration under operating conditions CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 9...
  • Page 10 Local display / totalization Field optimization for flow and density Degree of protection acc. to EN 60529 Integral mount design: IP 65/IP 67, NEMA 4X Remote mount design: IP 67, NEMA 4X 10 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 11: Atex / Iecex / Nepsi Device Overview

    — Zone 1, 21 — Zone 0 IMPORTANT (NOTE) Detials can be found in chapter „Ex relevant specifications acc. to ATEX / IECEx / NEPSI“ or in the respective certificate. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 11...
  • Page 12: Cfmus Device Overview

    — Class I Div. 1 — Zone 1, 21 — Zone 0, 20 IMPORTANT (NOTE) Details can be found in chapter „Ex relevant specifications acc. to cFMus“ or in the respective certificate. 12 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 13: Transport

    — Do not expose the transmitter and sensor to direct sunlight. Provide appropriate sun protection as necessary. — When installing the transmitter in a control cabinet, make sure adequate cooling is provided. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 13...
  • Page 14: Transmitter

    4.3.2 Transmitter in remote mount design (option R1 or R2) IP 65 / 67, NEMA 4X Fig. 3: Dimensions in mm (inch) Change from one to tw o c olumns 14 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 15: Rotating The Transmitter And Lcd Display

    Check that the gasket is properly seated when closing the housing cover. DANGER – Risk of explosion! Violation of hazardous area protection. Do not disconnect the transmitter from the sensor. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 15...
  • Page 16: Installation Instructions

    — Check that the flowmeter sensor does not come into contact with other objects. Do not attach the flowmeter sensor to the enclosure. Fig. 6: Vertical installation, self-draining 16 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 17: Vertical Installation In A Drop Line

    Fig. 7: Vertical installation in a drop line 1 Supply reservoir | 2 Flowmeter sensor | Orifice or pipe constriction Product reservoir | 4 Valve | 5 CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 17...
  • Page 18: Difficult Installation Locations For Liquid Measurement

    Installing the flowmeter sensor at the lowest point of a pipeline leads to increased inaccuracies due to the accumulation of fluid or the formation of condensate in the meter tube. 18 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 19: Installation Dependent On The Temperature Of The Medium Being Measured

    EHEDG- compliant parts. Note the information in the latest version of the following document: EHEDG Position Paper: "Hygienic process connections to use with hygienic components and equipment". CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 19...
  • Page 20: Electrical Connections

    The power supply is connected to terminal L (phase), N (neutral), or 1+, 2-, and PE, as stated on the name plate. Connect the transmitter and flowmeter sensor to functional ground. 20 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 21: Integral Mount Design

    1 Cover for connection area | 2 Pin assignment | 3 Cable entry points | 4 Terminals for power supply | 5 Terminals for signal inputs and signal outputs | 6 Terminal cover CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 21...
  • Page 22: Remote Mount Design

    Before closing the housing cover, check the gasket (o-ring) for any damage and replace if necessary. Check that the gasket is properly seated when closing the housing cover. 22 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 23: Digital Communication

    250 … 560 Ω (in hazardous area: maximum 300 Ω) Cable Design Two-wire cable AWG 24, twisted Maximum length 1500 m (4921 ft) See the interface description for detailed information. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 23...
  • Page 24: Terminal Connection Diagrams

    — Input "Off": 0 V ≤ UKL ≤ 2 V Equipotential bonding "PA" When the FCT300 transmitter is connected to the FCB3xx / FCH3xx flowmeter sensor, the transmitter must also be connected to "PA". 24 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 25: Connection Examples For The Peripherals

    "B" Input for external totalizer reset or external output zero return | I Internal | E External Pulse output Fig. 23: Active / passive pulse output "A" Active | "B" Passive (optocoupler) | I Internal | E External CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 25...
  • Page 26: Connection Of Transmitter To Flowmeter Sensor

    "PA". The following flowmeter sensor / transmitter combinations are permitted: — FCB330, FCH330 flowmeter sensor with FCT330 transmitter — FCB350, FCH350 flowmeter sensor with FCT350 transmitter 26 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 27: Connection Of Transmitter To Flowmeter Sensor In Zone 1 / Div. 1

    The following flowmeter sensor / transmitter combinations are permitted: — FCB330, FCH330 flowmeter sensor with FCT330 transmitter — FCB350, FCH350 flowmeter sensor with FCT350 transmitter Change from one to tw o c olumns CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 27...
  • Page 28: Commissioning

    STEP key to call up "System Zero adj. Function automatic?" device. and select ENTER to start the adjustment. You can choose between slow or fast adjustment. Slow adjustment generally provides a more accurate zero point. 28 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 29: Configuring The Pulse Output

    Pulse output 51 / 52 active (not for hazardous area design) IMPORTANT (NOTE) Please note that in case of Zone 1 or Div. 1 approved meters, this jumper will be in position "B" (active) although the pulse output is passive! CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 29...
  • Page 30: Information For Safe Operation In Potentially Explosive Atmospheres - Atex

    (PA), even in the event of a fault. — In case of Dust-Ex application, the maximum surface temperature is 85 °C (185 °F). — The process temperature of connected piping can exceed 85 °C (185 °F). 30 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 31: Namur Contact

    10 times higher figures (3.0 kPa (300 mmWS)) If the flowmeter is to be insulated, follow the instructions in the may be used. "Mounting / Installation positions / Installation with option TE1 "extended tower length"" section. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 31...
  • Page 32: Changing The Type Of Protection

    Important (NOTE) For more details on hazardous areas, protection type and instrument Model No see installation diagram FCB 3KXF002126G0009 (see chapter „Appendix“). Change from one to tw o c olumns 32 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 33: Information For Safe Operation In Potentially Explosive Atmospheres - Cfmus

    10 mm (0.39 inch) protruding from the end (if necessary, shorten the protective tubing). 4. Press on the ring-type terminal (2) supplied. 5. Connect to the grounding connection (3). CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 33...
  • Page 34: Process Sealing

    Seal all conduits within 18 inches (457.20 mm). Limits Flange or tube Material All materials of the existing model The flow meters from ABB are designed for the world wide number industrial market and are suitable to measure among others Sizes DN 20 ...
  • Page 35: Ex Relevant Specifications Acc. To Atex / Iecex / Nepsi

    All inputs and outputs are electrically isolated from one other and from the power supply. Only current outputs 1 and 2 in zone 1 design are not electrically isolated from one another. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 35...
  • Page 36: Version Ii: Passive / Passive Current Outputs

    The switching output and the pulse output (terminals 41 / 42 and 51 / 52) can be wired internally as a NAMUR contact for the purpose of connecting a NAMUR amplifier. Change from two to one c olumn 36 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 37: Flowmeter Sensor Model Fcb3Xx / Fch3Xx

    -40 ... 60 °C (-40 ... 140 °F) (only for integral mount design devices) amb, optional -50 ... 200 °C (-58 ... 392 °F) medium Protection class IP 65, IP 67, and NEMA 4X CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 37...
  • Page 38: Hazardous Area Approval Atex / Iecex / Nepsi

    Specific marking according to ATEX, IECEx and NEPSI applies depending on the design of the flowmeter sensor (integral or remote mount design). IMPORTANT (NOTE) ABB reserves the right to make changes to the Ex-marking. The exact marking can be found at the name plate of the meter. Modell FCx3xx-A2A… or FCx3xx-S2A… (remote mount design in Zone 2) Approval...
  • Page 39: Transmitter Model Fct300 In Remote Mount Design

    IMPORTANT (NOTE) ABB reserves the right to make changes to the Ex-marking. The exact marking can be found at the name plate of the meter. Model FCT3xx-Y0… (Transmitter outside the hazardous area, Sensor in Zone 0, 1 or 2)
  • Page 40: Ex Relevant Specifications Acc. To Cfmus

    Terminals 51 / 52 Switching output Terminals 41 / 42 Switching input Terminals 81 / 82 All inputs and outputs are electrically isolated from one other and from the power supply. 40 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 41: Electrical Data For Div. 1 / Zone 1

    PE and the equipotential bonding PA. outputs. The rated voltage of the non-intrinsically-safe circuits is = 60 V. Change from two to one c olumn CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 41...
  • Page 42: Flowmeter Sensor Model Fcb300 / Fch300

    In the case of the remote mount design, the signal cable between the flowmeter sensor and the transmitter must measure at least 5 m (16.4 ft) in length. Install conduit seals within 18” (45 cm). 42 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 43: Hazardous Area Approval Cfmus

    Specific marking according to FM applies depending on the design of the flowmeter sensor (integral or remote mount design). IMPORTANT (NOTE) ABB reserves the right to make changes to the Ex-marking. The exact marking can be found at the name plate of the meter. Model FCx3xx-F2A… (remote mount design in Zone 2, Div 2)
  • Page 44 XP: CL I, Div 1, GPS BCD DIP: CL II, Div 1, GPS EFG DIP: CL III, Div 1, 2 Ex d ia ib IIC T6 or Ex d ia IIC T6 44 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 45: Transmitter Model Fct300 In Remote Mount Design

    IMPORTANT (NOTE) ABB reserves the right to make changes to the Ex-marking. The exact marking can be found at the name plate of the meter. Model FCT3xx-Y0… (Transmitter in General Purpose and Sensor in Zone 2, Div 2 or Zone 0, Div 1)
  • Page 46 XP: CL I, Div 1, GPS BCD DIP: CL II, Div 1, GPS EFG DIP CL III, Div 1, 2 Ex d ib [ia] IIC T6 or Ex d [ia] IIC T6 46 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 47: Configuration, Parameterization

    The device configuration can be changed on this level. IMPORTANT (NOTE) The values entered are checked for plausibility; if they are not plausible, a corresponding message appears on the LCD display. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 47...
  • Page 48: Process Display

    The LCD display now indicates the first menu item on the configuration level. 8. Use to select a menu. 9. Use (ENTER function) to confirm your selection. 48 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 49: Selecting And Changing Parameters

    1. Select the parameters you want to set in the menu. 2. Use (ENTER function) to call up the parameter for editing. 3. Use oder to select the required value. 4. Use (ENTER function) to confirm your selection. CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 49...
  • Page 50: Overview Of Parameters On The Configuration Level50

    Totalizer Unit Mass Prog. Unit Qm Unit name Units factor Prog. Unit Qv Unit name Units factor Temp. unit Unit concentration Flowmeter primary Meter tube QmMax meter tube Order no. 50 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 51 Totalizer mass Overflow > F Totalizer < R Totalizer volume Overflow < R Totalizer net. mass Totalizer Reset Pulse Output Output of QvMax pulse Qm% max pulse Pulse Pulse width CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 51...
  • Page 52 Concentr. → l = 100 % Iout for Alarm Low Alarm High Alarm Switch contacts Contact input Contact output Label TAG number Descriptor Date Unit number Interface Communication Unit address 52 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 53 Change from one to tw o c olumns ™ Hastelloy C-22 is a Haynes International trademark ™ Hastelloy C-276 is a Haynes International trademark Change from two to one c olumn CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 53...
  • Page 54: 10 Appendix

    — IEC standards — NEPSI (China) — cFMus Approvals for Canada and United States IMPORTANT (NOTE) All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow 54 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 55 CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 55...
  • Page 56 56 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 57 CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 57...
  • Page 58 58 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 59: Installation Diagram 3Kxf002126G0009

    10.2 Installation diagram 3KXF002126G0009 Page 1 of 4 CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 59...
  • Page 60 Page 2 of 4 60 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 61 Page 3 of 4 CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 61...
  • Page 62 Page 4 of 4 62 CI/FCB300/FCH300-EN Rev. F | CoriolisMaster FCB330, FCB350, FCH330, FCH350...
  • Page 63 Notes CoriolisMaster FCB330, FCB350, FCH330, FCH350 | CI/FCB300/FCH300-EN Rev. F 63...
  • Page 64 Oldends Lane, Stonehouse notice. With regard to purchase orders, the agreed Gloucestershire, GL10 3TA particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. Tel:...

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