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Operating Instruction OI/FEP610/FEH610-EN Rev. B ProcessMaster FEP610, HygienicMaster FEH610 Electromagnetic flowmeter Measurement made easy...
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HygienicMaster FEH610 is available for download free of charge at www.abb.com/flow. Alternatively simply scan this code: Hersteller ABB Inc. ABB Engineering (Shanghai) Ltd. ABB Automation Products GmbH Measurement & Analytics Measurement & Analytics Measurement & Analytics 125 E. County Line Road No.
Change from one to two columns Contents 5.4.7 Grounding with conductive PTFE grounding plate20 5.4.8 Installation and grounding in pipelines with cathodic corrosion protection ........... 21 Safety ................5 Electrical connections ........22 General information and instructions ....
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Diagnosis / error messages .......... 64 Calling up the error description ......64 Error messages ..........65 8.2.1 Errors ..............65 8.2.2 Function check ..........66 8.2.3 Operation outside of specifications (Out Of Spec.)66 ...
Warnings ABB will gladly support you in selecting the materials, but The warnings in these instructions are structured as follows: cannot accept any liability in doing so.
Conformity assessment in accordance with category III, fluid group 1 2014/68/EU CRN (Canadian Reg.Number) On request Further approvals At www.abb.com/flow or on request. 1) For information on flange thicknesses, see the chapter "Dimensions" in the Datasheet. 6 OI/FEP610/FEH610-EN Rev. B | ProcessMaster FEP610, HygienicMaster FEH610...
Conformity assessment in accordance with category III, fluid group 1 2014/68/EU CRN (Canadian Reg.Number) On request Hygienic design approvals 3A, FDA-approved materials Further approvals At www.abb.com/flow or on request. 1) 3A approved ProcessMaster FEP610, HygienicMaster FEH610 | OI/FEP610/FEH610-EN Rev. B 7...
Digital output 2: passive, configurable as pulse or switch output Local display Configurable graphical display (option) Approvals — Further approvals At www.abb.com/flow or on request. Change from one to two columns 8 OI/FEP610/FEH610-EN Rev. B | ProcessMaster FEP610, HygienicMaster FEH610...
Model variants This principle is applied to a conductive fluid in the measuring Integral mount design tube through which a magnetic field is generated For devices with an integral mount design, the transmitter and perpendicular to the flow direction (see Fig. 3). the flowmeter sensor form a single mechanical unit The voltage induced in the fluid is measured by two electrodes located diametrically opposite each other.
Product identification Remote mount design Name plate 3.1.1 Integral mount design G12003 Fig. 4: Name plate integral mount design (example) 1 Type designation 2 CE mark 3 Nominal diameter / Process connection / pressure rating 4 Flange material 5 Medium temperature range 6 Ambient temperature range 7 Calibration G12004 DN 8 "Follow operating instructions"...
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The marking according to the Pressure Equipment Directive (PED) can be found on the name plate. G12005 Fig. 6: PED marking (example) 1 CE mark (with number of labeled location) 2 Nominal size / nominal pressure rating 3 Material (wetted parts) 4 Fluid group resp.
Transport and storage Flange devices ≤ DN 450 — Carrying straps must be used to transport flange designs Inspection smaller than DN 450 Check the devices immediately after unpacking for possible — Wrap the straps around both process connections when damage that may have occurred from improper transport.
— When installing the transmitter in a control cabinet, make additional gaskets. sure adequate cooling is provided. — ABB recommends using gaskets made from rubber or — In case of a remote mounted transmitter make sure that rubber-like sealing materials.
1 Threaded rod 2 Nut with washer 3 Centering sleeves Fig. 13: Mounting position A Vertical installation for measuring abrasive fluids, For devices with a wafer-type design, ABB offers an installation set as an accessory that comprises threaded rods, preferably with flow in upward direction.
5.1.12 Installation in the vicinity of pumps 5.1.10 Free inlet or outlet G12010 Fig. 16: Free inlet or outlet A Do not install the flowmeter at the highest point or in the draining off side of the pipeline, flowmeter runs empty, air bubbles can form.
5.1.13 Installation in pipelines with larger nominal 5.1.14 Installation in 3A-compliant installations diameters G12016 G12014 Fig. 19: using reduction pieces Fig. 21: 3A-compliant installation 1 Mounting bracket 2 Leakage hole 1 Transition piece Please observe the following points: Determine the resulting pressure loss when using transition Do not install the device horizontally with the terminal box pieces: or transmitter housing pointing downward.
Installing the sensor Opening and closing the terminal box NOTE WARNING Risk of injury due to live parts! Potential damage to device! — The use of graphite with the flange or process When the housing is open, contact protection is not provided connection gaskets is prohibited.
5.3.1 Rotating the LCD indicator Grounding the flowmeter sensor Depending on the installation position, the LCD display can be 5.4.1 General information on ground connections rotated in 4 increments of 90° to enable horizontal readings. Observe the following items when grounding the device: Refer to chapter "Opening and closing the terminal box"...
5.4.3 Metal pipe with loose flanges 5.4.5 Sensor type HygienicMaster G12024 Fig. 28 1 Process connection adapter Ground the stainless steel model as shown in the figure. The G12022 measuring fluid is grounded via the process connection Fig. 26: Metal pipe, without liner (example) A Flange design B Wafer-type design adapter and an additional ground is not required.
5.4.8 Installation and grounding in pipelines with cathodic corrosion protection The installation of electromagnetic flowmeters in systems with cathodic corrosion protection must be made in compliance with the corresponding system conditions. The following factors are especially important: 1. Pipelines inside electrically conductive or insulating. 2....
Electrical connections 5.5.2 Installing the connecting cables Observe the following points when routing signal cables: — A magnet coil cable (red and brown) is run parallel to the WARNING signal lines (violet and blue). As a result, only one cable is Risk of injury due to live parts.
5.5.3 Connection using a cable conduit 5.5.4 Connection with IP rating IP 68 G12036 Fig. 33: Installation set for cable conduit NOTE G10171 Condensate formation in terminal box Fig. 34 1 Maximum flooding height 5 m (16.4 ft) If the flowmeter sensor is connected to cable conduits, there is a possibility that humidity may get into the terminal box because of condensate formation in the cable conduit.
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Potting the terminal box Procedure If the terminal box is to be potted subsequently on-site, a special two-component potting compound can be ordered separately (order no. D141B038U01). Potting is only possible if the sensor is installed horizontally. Observe the following instructions during work activity.
5.5.5 Electrical connection 1+ 2- 31 32 41 42 51 2S E2 E1 1S ≤ 50 m (200 m) ≤ 164 ft (656 ft) 2S E2 E1 1S G12018 Fig. 36: Electrical connections A Connections for power supply and outputs B Connections for signal cable (remote mount design only) Change from one to two columns Connections for outputs NOTE...
5.5.6 Electrical data for inputs and outputs Digital output 41 / 42, 51 / 52 Power supply L / N, 1+ / 2- Can be configured as pulse, frequency or binary output. 16 ... 30 V AC power supply Terminals L / N Operating voltage 100 …...
5.5.7 Connection to integral mount design 31 32 41 42 51 10 (0.4) 15 (0.6) M 20 mm / NPT 1/2" 100 ... 240 AC 4 ... 20 mA 11 ... 30 V DC DO1 + DO2 G12027 Fig. 39: Connection on the device (example), dimensions in mm (inch) PE = potential equalization Change from one to two columns NOTE...
5.5.8 Connection to remote mount design Transmitter side 70 (2.76) NOTE (0.8) Use wire end sleeves. — Wire end sleeves 0.75 mm (AWG 19), for shielding (1S, 2S). — Wire end sleeves 0.5 mm (AWG 20), for all other wires. The shields may not touch (signal short circuit).
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Transmitter 1+ L 2- N 42/52 3 S2 E2 E1 S1M1M2 M 20 mm / NPT 1/2" 100 ... 240 V AC 4 ... 20 mA 24 ... 48 V DC DO1 + DO2 G12028 Fig. 42: Connection to transmitter in remote mount design (example) 1 Terminals for power supply 3 Terminal for signal cable 3 Terminals for inputs and outputs 4 Cable entry for inputs and outputs 5 Cable entry for signal cable 6 Terminal for potential equalization 7 Cable entry for power supply Change from one to two columns...
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Sensor 3 S2 E2 E1 S1M1M2 M 20 mm / NPT 1/2" G12029 Fig. 43: Connection to sensor in remote mount design (example) 1 Terminals for signal cable 2 Terminal for potential equalization Change from one to two columns NOTE If the O-ring gasket is seated incorrectly or damaged, this may have an adverse effect on the housing protection class.
Commissioning Write-protection switch, service LED and local operating interface Safety instructions CAUTION Risk of burns due to hot measuring media. The device surface temperature may exceed 70 °C (158 °F), depending on the measuring medium temperature! Before starting work on the device, make sure that it has cooled sufficiently.
— The ambient conditions must meet the requirements set Alternatively, the ProcessMaster FEP610, HygienicMaster out in the technical data. FEH610 can also be commissioned and operated via ABB — The power supply must meet the requirements set out on Asset Vision Basic (FEx61x DTM).
Fig. 47: Infrared service port adapter on transmitter (example) 1 Infrared service port adapter 2 USB interface cable 3 PC / notebook running ABB AssetVision and HART DTM 1. Open device terminal box. 2. Connect programming plug to the local operating interface 1.
Factory settings Parameterization via the "Easy Setup" menu function The device can be factory parameterized to customer Settings for the most common parameters are summarized in specifications upon request. If no customer information is the "Easy Setup" menu. This menu provides the fastest way to available, the device is delivered with factory settings.
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Menu Easy Setup Easy Setup Qv Max 1 25.000 l/s Next Edit Exit Select 13. Use to call up the edit mode. 5. Use to select "Easy Setup". 14. Use to select the desired upper range value. 6. Confirm the selection with 15.
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Easy Setup Easy Setup Pulse Width Low Alarm 30.00 ms 3.500 mA Next Edit Next Edit 22. Use to call up the edit mode. 34. Use to call up the edit mode. 23. Use to set the desired pulse width. 35.
Measuring range table The flow range end value can be set between 0.02 x Q DN and 2 x Q Nominal diameter Minimum flow range end value Maximum flow range end value inch 0.02 x Q DN (≈ 0.2 m/s) 0 …...
Operation The LCD indicator has capacitive operating buttons. These enable you to control the device through the closed housing cover. Safety instructions NOTE CAUTION Risk of burns due to hot measuring media. The transmitter automatically calibrates the capacitive The device surface temperature may exceed 70 °C (158 °F), buttons on a regular basis.
Menu levels Process display Information level Configuration level (Operator Menu) (Configuration) ...Operator Page 1 … Easy Setup Autoscroll Device Info Diagnostics Device Setup Signals View Display Input/Output Process Alarm Diagnostics Totalizer Process display The process display shows the current process values. There are two menu levels under the process display.
7.3.1 Process display 7.3.2 Switching to the information level (operator menu) On the information level, the operator menu can be used to display diagnostic information and choose which operator pages to display. Process display G11558 Fig. 50: Process display (example) 1 Measuring point tag 2 Current process values 3 "Button 1.
7.3.3 Error messages on the LCD display 7.3.4 Switching to the configuration level In the event of an error, a message consisting of a symbol and (parameterization) text (e.g. Electronics) appears at the bottom of the process The device parameters can be displayed and changed on the screen.
Once you have logged on to the corresponding access level, 7.3.5 Selecting and changing parameters you can edit or reset the password. Reset (status "no Entry from table password defined") by When an entry is made from a table, a value is selected from a selecting "...
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Exiting the setup Parameter name 12.3456 [unit] For some menu items, values must be entered. If you don't want to change the parameter, you can exit the menu as described below. 1. Pressing (Next) repeatedly moves the cursor to the Next right.
Parameter overview NOTE This overview of parameters shows all the menus and parameters available on the device. Depending on the version and configuration of the device, not all of the menus and parameters may be visible in it. Easy Setup Language Unit Volumeflow Qv Qv Max 1...
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Transmitter Type Transmitter ID Transm.Serial No..Transmitter Version FW Device Ver. FW Device Part Nr. Transm. Run Hours FW Frontend Ver. Tx Restart Counter FW Frontend CRC Time since Restart HW Frontend Ver..Tx Calibration Bootloader FEB Ver. Curr. Out FW Ver. Manufacturer Curr.
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...Units Unit Massflow Qm Unit Mass Tot. Damping Unit Volumeflow Qv Damping On/Off Unit Vol. Totalizer Density Fixed Value Cust Qm Unit N..Cut Off Cust Qm Unit F. Cust Qv Unit N. TX Location TAG Cust Qv Unit F. TX TAG Device Reset Low Flow Cut Off...
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...Setup Freq Output Output Value Freq. Upper Frequency ...Setup Logic Output Logic Output Action ...Alarm Config Active Mode General Alarm Qv Volumeflow Max Qv Volumeflow Min Mode Outp. Flow Direction ...Setup Logic Output Logic Output Action Active Mode ...Alarm Config General Alarm Process Alarm Alarmhistory...
Parameter descriptions Table 2: Units for the mass flow 7.5.1 Available units Selection Code Description For certain parameters it is possible to choose among the Grams per second following units. g/min Grams per minute Grams per hour NOTE Grams per day The "Code"...
7.5.2 Menu: Easy Setup Menu / parameter Description Easy Setup Language Selection of menu language (German, English, French, Spanish, Italian, Chinese, Portuguese). Unit Volumeflow Qv Selection of the unit for the volume flow (e.g. for the parameters QvMax / QvMaxDN and for the corresponding process value).
7.5.3 Menu: Device Info This menu is only used to display the device parameters. The parameters are displayed independently of the configured access level, but cannot be changed. Menu / parameter Description Device Info ...Sensor Selection of submenu "...Sensor" using ...Transmitter Selection of submenu "...Transmitter"...
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Menu / parameter Description Device Info / ...Transmitter Transmitter Type Type of transmitter, e. g. FEx610. Transmitter ID ID number of transmitter. Transm.Serial No. Serial number of transmitter..Transmitter Version Selection of submenu "...Transmitter Version" using Transm. Run Hours Run hours of the transmitter. Tx Restart Counter Number of device restarts (cyclings of the power supply off and on).
7.5.4 Menu: Device Setup Menu / parameter Description Device Setup ...Access Control Selection of submenu "...Access Control" using ...Sensor Selection of submenu "...Sensor" using ...Transmitter Selection of submenu "...Transmitter" using Device Setup / ...Access Control Standard Password Entry / change of the password for the "Standard" access level. Read Only Switch Indicator of the position of the write protection switch.
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Menu / parameter Description Device Setup / ...Sensor / ...Operating Mode Flow Direction Sets the measuring direction for the sensor. As delivered, the device measures and counts in both flow directions. — Forward & Reverse: The device measures in both flow directions. —...
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Sets the device-specific code for activating the Verification function. To use this function subsequently, contact the ABB service team or sales organization. After entering the code, restart the device (e.g. using the parameter "Device Reset" or by briefly switching off the power supply).
7.5.5 Menu: Display Menu / parameter Description Display Language Selection of menu language. (German, English, French, Spanish, Italian, Chinese, Portuguese) Contrast Contrast setting for the LCD display..Operator Page 1 Selection of submenu "...Operator Page 1" using ...Operator Page 2 Selection of submenu "...Operator Page 2"...
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Menu / parameter Description Input/Output / Dig.Out 41 / 42 Mode Selection of the operating mode for digital output 41 / 42. — Off: Digital output 41 / 42 deactivated. — Logic: Digital output 41 / 42 as a binary output (e.g. as an alarm output). —...
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Menu / parameter Description Input/Output / Dig.Out 41 / 42 / ...Setup Logic Output Logic Output Action Selection of binary output function. — Off: The binary output is deactivated. — F/R Signal: The binary output indicates the flow direction. — Alarm Signal: The binary output indicates an active alarm. The alarm is selected in the "...Alarm Config" menu. —...
7.5.8 Menu: Diagnostics Menu / parameter Description Diagnostics ...Maintenance control Selection of submenu "...Maintenance control" using ...Diagnosis Control Selection of submenu "...Diagnosis Control" using ...Diagnosis Values Selection of submenu "...Diagnosis Values" using ..Simulation Mode Selection of submenu "..Simulation Mode" using ...Output Readings Selection of submenu "...Output Readings"...
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Menu / parameter Description Diagnostics / ...Diagnosis Control / ...Noise Check Start Noise Check Start the "Noise Check" function using Power Spectrum Current power spectrum. Amplitude 1 Value Display the four highest amplitudes in the power spectrum. Amplitude 2 Value Amplitude 3 Value Amplitude 4 Value Frequency 1...
Allows to edit/preset the totalizer values (e.g. when replacing the transmitter). Massflow Rev Volumeflow Fwd Volumeflow Rev Software history In accordance with NAMUR recommendation NE53, ABB offers a transparent and traceable software history. Device software package FEx610 (Device Firmware Package) Version Issue date Type of change...
Diagnosis / error messages Calling up the error description Additional details about the error that has occurred can be called up on the information level. Process display Electronics 1. Use to switch to the information level (Operator Menu). Operator Menu Diagnostics Back Select...
Call Service F098.012 / Electronics FEB communication error. Defective Frontend Board or Motherboard With integral design: Call service. EMC disturbance. Call ABB Hardware. With remote design: Check for wiring fault Service. between sensor and remote transmitter. Incorrect wiring between sensor and Call service transmitter.
Error no. / Range Text on the LCD display Cause Remedy F086.019 / Electronics Curr.Out 31 / 32 com error. Defective Motherboard Hardware. Call Service. Defective Board. EMC EMC disturbance. disturbance. Call Service. F084.011 / Electronics NV data defect. Data in SensorMemory corrupt. Call Service.
Check volume flow rate. S041.034 / Electronics DC feedback regulation. Multi-phase measuring media that produce a Contact ABB Service. Check conditions of very high level of noise. Stones or solids that application. Call service. produce a very high level of noise.
"Logic / Alarm "Curr.Out at Signal" F098.012 / FEB communication error. 0 Hz Alarm". Electronics EMC disturbance. Call ABB Service. F097.029 / Coil regulation error. 0 Hz Electronics Check wiring of sensor coils. Call service F096.043 / SIL self check alarm.
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Error no. / Error text Current output Digital output Pulse output LCD display Error maskable? Range C078.004 / Flowrate to zero. 4 mA (0 % flow) Current value - no 0 Hz Menu "...Group Config. Check digital in terminals. change. Masking".
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Error no. / Error text Current output Digital output Pulse output LCD display Error maskable? Range M038.010 / Sensor memory defective. Current value - no No response. Current value - no Current value - no Menu "...Group Electronics Mem. or connect. defective. change.
Maintenance Flowmeter sensor The flowmeter sensor is largely maintenance-free. The following items should be checked annually: Safety instructions — Ambient conditions (air circulation, humidity) — Seal integrity of the process connections WARNING — Cable entry points cover gaskets and cover screws Risk of injury due to live parts! —...
G12031 Fig. 51 1 Fuse holder with Fuse NOTE Spare parts can be ordered from ABB Service: There is a fuse in the transmitter terminal box. Please contact Customer Center Service acc. to page 2 for nearest service location. Component...
10.3 Replacing the LCD indicator G12030 Fig. 52: Replace LCD indicator A Integral mount design B Remote mount design 1 Housing cover 2 Fixing screws for LCD indicator 3 LCD indicator 4 Connector 5 Fixing screws for housing cover (4x) Change from one to two columns NOTE Replace the LCD indicator as follows:...
10.4 Replacing the transmitter G12032 Fig. 53: Replacing the transmitter electronic A Integral mount design B Remote mount design (remote transmitter) 1 Fixing screw transmitter electronic 2 Connection terminals 3 Transmitter electronic 4 Connectors for flowmeter sensor 5 SensorMemory Change from one to two columns NOTE 5....
10.5 Replacing the flowmeter sensor G12033 Fig. 54: Sensor replacement 1 Terminal for signal cable 2 SensorMemory 3 Tansmitter 4 Transmitter electronic Change from one to two columns NOTE Replace the sensor as follows: 1. Switch off the power supply. If the O-ring gasket is seated incorrectly or damaged, 2....
All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Please contact Customer Center Service acc. to page 2 for During this time the transmitter loads sensor data and nearest service location.
— Depressurize and empty the device / piping, allow to — If it is not possible to dispose of old equipment properly, cool and purge if necessary. ABB Service can take receipt of and dispose of returns for a fee. Bear the following points in mind when dismounting the...
12 Specifications NOTE The detailed device data sheet is available in the download area at www.abb.com/flow. 12.1 Permitted pipe vibration In accordance with EN 60068-2-6. Applicable to sensors in remote mount design and sensors in integral mount design. — Maximum deflection: 0.15 mm (0.006 inch) in the 10 ...
12.2.2 Ambient temperature as a function of measuring medium temperature Integral mount design Liner material Flange material Ambient temperature range (T Measuring medium temperature range (T amb. medium Minimum Maximum Minimum Maximum Hard rubber Steel -10 °C (14 °F) 60 °C (140 °F) -10 °C (14 °F) 85 °C (185 °F) -5 °C (23 °F)
1) For CIP/SIP cleaning, higher temperatures are permitted for limited time periods; refer to the chapter "Maximum permissible cleaning temperature" on page 78. 2) For China production site only. Liner approvals on request; please contact ABB. 80 OI/FEP610/FEH610-EN Rev. B | ProcessMaster FEP610, HygienicMaster FEH610...
12.4 HygienicMaster - Temperature data Maximum permissible temperature shock The temperature range offered by the device is dependent on — Maximum temperature shock temperature difference a number of different factors. in °C: Any These factors include the measuring medium temperature —...
We hereby state that the devices / components shipped have been cleaned and are free from any dangerous or poisonous substances. Town/city, date Signature and company stamp 13.2 Declarations of conformity NOTE All documentation, declarations of conformity, and certificates are available in ABB's download area. www.abb.com/flow 86 OI/FEP610/FEH610-EN Rev. B | ProcessMaster FEP610, HygienicMaster FEH610...
13.3 Torque information 13.3.1 Torque information for sensors designLevel A NOTE The specified torques are valid only for greased threads and piping that is not subject to tensile stress. ProcessMaster in flange design and HygienicMaster in flange or wafer-type design Nominal diameter Nominal pressure Maximum tightening torque [Nm]...
13.3.2 Torque information for sensors Design Level B NOTE The specified torques are valid only for greased threads and piping that is not subject to tensile stress. Nominal diameter Nominal pressure Hard / Soft rubber PTFE [mm (inch)] rating 2) [Nm] 3) [Nm] 2) [Nm] 3) [Nm]...
13.4 Overview parameter settings (factory default settings) Parameter Possible parameter settings Factory default settings Sensor Tag Alphanumeric, max. 20 characters None Sensor Location Tag Alphanumeric, max. 20 characters None Qv Max 1 Depending on nominal diameter of the flowmeter Set to Q DN according to chapter "Measuring sensor.
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Howard Road, St. Neots notice. Cambridgeshire, PE19 8EU With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or Tel: +44 (0)870 600 6122 possible lack of information in this document.
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