Section 3: Maintenance Guidelines
MAINTENANCE SCHEDULE
DAILY OR EVERY 8 HOURS RUNNING
•
Check engine oil level.
•
Check gearbox oil level.
•
Check coolant level.
•
Check battery fluid.
•
Check belt tension and alternator bolts.
•
Ensure raw water inlet strainer is clear.
•
Check stern gland lubrication if used.
•
Drain off any water in fuel/water separator.
AFTER THE FIRST 25 HOURS RUNNING
•
Change gearbox lubricant (See separate gearbox
manual).
•
Check that all external nuts, bolts and fastenings are
tight. Do NOT over tighten. Special attention should
be paid to the flexible mount lock nuts, these should
be checked for tightness, starting with lower nut first
in each case. If the lower nuts are found to be very
loose, then the alignment of the shaft to the gearbox
half coupling should be re-checked. Poor alignment
due to loose flexible mount nuts will cause excessive
vibration and knocking.
•
Check and adjust all drive belt tensions.
•
Check ball joint nyloc nuts for tightness on both
gearbox and speed control levers. Grease both fittings
all over.
AFTER FIRST 50 HOURS
•
Change engine lubricating oil.
•
Change oil filter.
•
Check for leaks on header tank tubestack. Tighten end
cap bolts if required.
•
Drain off any water in fuel/water separator.
AFTER 150 HOURS
•
If shallow sump (option) is fitted, change engine
lubricating oil and filter.
EVERY YEAR OR 250 HOURS IF SOONER
•
Change engine lubricating oil (standard sump)
•
Change lubricating oil filter
•
Check air cleaner element
•
Check sea water pump impeller and change if worn.
•
Check wasting anode condition, replace when
necessary. In some environments this may be six
monthly or less.
•
Remove heat exchanger tube stack, by undoing the
bolts each end of the tube stack. Remove end cover,
pull out tube stack and clean. Replace rubber 'O' rings
and re-assemble. Top up with anti-freeze. Immediately
engine is started check for leaks.
•
Spray the key switch with WD40 or equivalent to
lubricate the barrel.
•
Check that all external nuts, bolts and fastenings are
tight.
•
Check ball joint nyloc nuts for tightness on both
gearbox and speed control levers.
EVERY 750 HOURS (IN ADDITION TO 250
HOURS MAINTENANCE)
•
Change air cleaner element.
•
Change fuel filter.
•
Change anti-freeze.
•
Change gearbox oil.
•
Check electrical equipment, condition of hoses and
belts, replace as necessary.
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