Suzuki Grand Vitara Service Manual page 44

3B-31 Differential: Rear
Special tool
(A): 09900–20607
(B): 09926–78311
(D): 09951–16070
(F): 09926–78311–002
: 09922–76520
(A)
(B)
(D)
(F)
13) Obtain adjusting shim thickness by the following
equation.
"1 mm (0.039 in.)" is "a" + "b" (Mounting dummy size)
– "d" (Drive bevel pinion mounting distance)
Mounting
Necessary
dummy size
shim
= 103.0mm /
thickness
4.0551 in.
"e"
"a" + "b"
14) Select adjusting shim(s) (2) closest to calculated
value from among the following available sizes and
put it in place and then press-fit rear bearing (1).
Special tool
(G): 09913–85210
(H): 09940–53111
Available shim thickness
1.00, 1.03, 1.06, 1.09, 1.12, 1.15, 1.18, 1.21,1.24,
1.27, 1.30 and 0.3 mm
(0.039, 0.040, 0.042, 0.043, 0.044, 0.045, 0.046,
0.047 0.048, 0.049, 0.050 and 0.012 in.)
3. Drive bevel pinion
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I5JB0A321032-01
Drive bevel
pinion
Measured
mounting
+ dimension –
distance
"c"
102 mm /
4.0157 in.
I5JB0A321033-01
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15) With new pinion spacer (3) inserted as shown in the
figure, install front bearing (5) to differential carrier
(4).
NOTE
• Make sure to use new spacer for
reinstallation.
• Apply differential oil to bearings.
1. Drive bevel pinion
2. Rear bearing
16) Using special tool and plastic hammer, drive oil seal
(2) into differential carrier (1) as shown in figure.
Then apply grease "A" to oil seal lip.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09951–18210
I5JB0A321034-01
I5JB0A321035-01