Suzuki Grand Vitara Service Manual page 136

3C-84 Transfer: Non-Shift Type (Transfer without Shift Actuator)
13) Select shim (1) as follows.
a) Install shim, washer (2) and used snap ring (3)
into rear output shaft (4).
b) Check clearance between shim and washer.
c) If clearance is out of specified value, select shim
from the following table so that clearance
becomes specified value.
Clearance between shim and washer
: 0.1 – 0.3 mm (0.004 – 0.012 in.)
Available shim thickness
0.4 mm (0.016 in.)
0.6 mm (0.024 in.)
0.8 mm (0.031 in.)
1.0 mm (0.039 in.)
1.2 mm (0.047 in.)
1.4 mm (0.055 in.)
2
14) Remove used snap ring, and then install new snap
ring (2) and needle bearing (1) to rear output shaft
(3).
3
1.6 mm (0.063 in.)
1.8 mm (0.071 in.)
2.0 mm (0.079 in.)
2.2 mm (0.087 in.)
2.4 mm (0.098 in.)
4
3
1
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1
2
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15) Install needle bearing (1) to center case (2) using
special tool as shown in figure.
Distance between case and needle bearing "a"
: 0 – 0.5 mm (0 – 0.008 in.)
Special tool
(A): 09913–76010
16) Install oil pipe (1) and knock pin (2) into center case
(3).
17) Install front oil seal No.1 (4) into center case using
special tool as shown in figure, and then apply
grease to oil seal lip.
Distance between case and oil seal "a"
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09913–70123
1
3
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(A)
"a"
1
2
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2
(A)
"a"
4, "A"
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