Suzuki Grand Vitara Service Manual page 117

15) Install oil pipe (1) and knock pin (2) into center case
(3).
16) Install new front oil seal No.1 (4) into center case
using special tool as shown in figure, and then apply
grease to oil seal lip.
Distance between case and oil seal "a"
: 3.5 – 4.5 mm (0.138 – 0.177 in.)
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
Special tool
(A): 09913–70123
2
1
3
17) Clean mating surface of both center case and rear
case (1), apply sealant to rear case as shown in
figure by such amount that its section is 1.2 mm
(0.047 in.) in diameter, mate center case with rear
case and then tighten bolts (2) to specified torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Rear case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
1
3. Clamp
Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-65
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(A)
"a"
4, "A"
I5JB0A331046-03
"A"
1
3
2, (a)
I5JB0A331047-02
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18) Clean mating surface of both center case (1) and
front case, apply sealant to center case as shown in
figure by such amount that its section is 1.2 mm
(0.047 in.) in diameter, mate front case (3) with
center case and then tighten bolts (2) to specified
torque.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
Tightening torque
Rear case bolt (a): 23 N·m (2.3 kgf-m, 17.0 lb-ft)
1
2, (a)
3
19) Install oil strainer (1) to rear case (2).
Tightening torque
Strainer bolt (a): 10 N·m (1.0 kgf-m, 7.5 lb-ft)
20) Install oil pump inner rotor (3), outer rotor (4) and
drive pin (5) to rear case (6).
2
5
6
"A"
2, (a)
I5JB0A331048-03
3
4
1
(a)
I5JB0A331050-01