Suzuki Grand Vitara Service Manual page 115

4) Install needle bearing (1) to rear case (2) using
special tool as shown in figure.
Distance between case and needle bearing "a"
: 0 - 0.5 mm (0 - 0.008 in.)
Special tool
(A): 09913-76010
(A)
1
2
5) Install new rear oil seal (1) to rear case (2) using
special tool as shown in figure, and then apply
grease to oil seal lip.
"A": Grease 99000-25010 (SUZUKI Super
Grease A)
Distance between case and oil seal "a"
: 3.5 - 4.5 mm (0.138 - 0.177 in.)
Special tool
(A): 09913-70123
(A)
1, "A"
2
6) Install rear output shaft assembly (1) to rear case (2),
and then install snap ring (3).
1
3
Transfer: Motor-Shift Type (Transfer with Shift Actuator) 3C-63
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"a"
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1
"a"
2
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2
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7) Install front drive sprocket (1), front output shaft
assembly (2), drive chain (3) and needle bearing (4)
into rear case (5).
1
4
8) Install front drive sprocket bush (1) into front drive
sprocket (2).
2
9) Install differential lock clutch sleeve (1) to rear output
shaft (2) as shown in figure.
2
10) Install thrust needle bearing (4), front drive shaft (1)
and needle bearings (2) to rear output shaft (3).
3
4
2
5
3
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1
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1
I5JB0A331040-01
1
2
1
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