Toro 23522 Operator's Manual
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Original Instructions (EN)
Brush Cutter
Model No. 23522—Serial No. 400000000 and Up
Model No. 33522—Serial No. 400000000 and Up
Form No. 3412-299 Rev A
*3412-299* A

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Summary of Contents for Toro 23522

  • Page 1 Form No. 3412-299 Rev A Brush Cutter Model No. 23522—Serial No. 400000000 and Up Model No. 33522—Serial No. 400000000 and Up *3412-299* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 If you require a spark arrester, contact your Serial No. Authorized Toro Service Dealer. Genuine Toro spark arresters are approved by the USDA This manual identifies potential hazards and has safety Forestry Service. messages identified by the safety-alert symbol...
  • Page 3: Table Of Contents

    Contents Inspecting the Blade ..........27 Checking for a Bent Blade........28 Removing the Blade..........28 Safety ................4 Sharpening the Blade ..........29 General Safety............4 Installing the Blade ..........29 Slope Indicator ............5 Cleaning ..............30 Safety and Instructional Decals ......... 6 Removing Debris from the Machine......30 Setup ................
  • Page 4: Safety

    Safety This machine has been designed in accordance with EN 12733. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.
  • Page 5: Slope Indicator

    Slope Indicator G011841 g011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-7814 93-7814 1. Entanglement hazard, belt—stay away from moving parts; keep all guards and shields in place.
  • Page 7 decal132-4005 132-4005 1. Cutting blade control 6. Warning—all operator's should be 11. Warning—shut off the engine, trained before operating the machine. disconnect the spark plug, and read the Operator's Manual before performing maintenance. 12. Warning—hearing protection must be 2. Choke 7.
  • Page 8: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cable tie Handle bolt Nut (5/16 inch) Install the handle. Slotted-head bolt (#10) Locknut (#10) – No parts required Connect the negative battery cable. 2.
  • Page 9 Connecting the Negative Battery Cable No Parts Required Procedure WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. 1.
  • Page 10: Product Overview

    Product Overview g186623 Figure 7 1. Brush bar 4. Right hand grip and traction 7. Fuel-tank cap 10. Bypass lever control 2. Cutter deck 5. Control panel 8. Fuel-shutoff valve 3. Engine 6. Left hand grip and 9. Parking brake blade-control clutch Controls Become familiar with all the controls...
  • Page 11: Specifications

    Blade-Control Clutch Use the blade-control clutch to engage and disengage the mower blade. Ignition Switch The ignition switch has 3 positions: O , and S TART The key turns to S and moves back to R upon release. TART Turning the key to the O (“STOP”) position shuts off the engine;...
  • Page 12: Before Operation

    Recommended Fuel Operation • For best results, use only clean, fresh (less than 30 days old), unleaded gasoline with an octane rating of 87 or Before Operation higher ((R+M)/2 rating method). Note: Determine the left and right sides of the machine •...
  • Page 13: Filling The Fuel Tank

    Keep away from the hot muffler. G009027 • Use accessories and attachments approved by the The g009027 Figure 12 Toro® Company only. 1. Wear eye protection. 2. Wear hearing protection. Slope Safety • Use the machine across the face of slopes; never up and down.
  • Page 14: Operating The Ignition Switch

    Operating the Ignition Switch Operating the Traction Control 1. Turn the ignition key to the S position (Figure 13). TART To move the machine forward, squeeze the traction control toward the hand grip (Figure 13). Note: When the engine starts, release the key. To move the machine rearward, push the thumb pad down to Important: Do not engage the starter for more move the traction control away from the hand grip...
  • Page 15: Operating The Blade-Control Clutch

    Operating the Blade-Control After Operation Clutch After Operation Safety This machine is capable of cutting brush and saplings up to 1.8 m (6 feet) tall and 5.1 cm (2 inches) in diameter. The cutting deck pivots to follow the ground contour as you move General Safety the machine.
  • Page 16: Moving A Nonfunctioning Machine

    Moving a Nonfunctioning Transporting the Machine Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, 1. Park the machine on a level surface and disengage the lighting, and marking as required by law. Please carefully read blade-control clutch.
  • Page 17: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil and filter. After the first 5 hours • Clean and check the air-cleaner foam and paper elements. •...
  • Page 18: Engine Maintenance

    Engine Maintenance Engine Safety Shut off the engine before checking the oil or adding oil to the crankcase. Servicing the Air Cleaner Service Interval: Before each use or daily—Clean and check the air-cleaner foam and paper elements. Every 50 hours—Replace the air-cleaner foam and g037326 Figure 19 paper elements.
  • Page 19: Servicing The Engine Oil

    Installing the Foam and Paper Elements 2. Check the engine-oil level (Figure 21). Important: To prevent engine damage, always operate the engine with the complete foam and paper-air cleaner assembly installed. 1. Install the foam filter onto the paper filter (Figure 19).
  • Page 20 g027477 g027477 Figure 23 4. Slowly pour approximately 80% of the specified amount of oil into the fill hole (Figure 24). 5. Allow 3 to 5 minutes for the oil to settle, then check the oil level (Figure 24). g029369 g029369 Figure 22 3.
  • Page 21: Servicing The Spark Plug

    Servicing the Spark Plug Service Interval: Every 50 hours—Check the spark plug. Every 100 hours—Replace the spark plug. Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug and a gapping tool or feeler gauge to check and adjust the air gap.
  • Page 22: Fuel System Maintenance

    Installing the Spark Plug Fuel System Tighten the spark plug to 20 N∙m (15 ft-lb). Maintenance DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you, others, and can damage property. •...
  • Page 23: Electrical System Maintenance

    Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative g186943 last. • Charge the battery in an open, well-ventilated area, away from sparks and flames.
  • Page 24: Charging The Battery

    Charging the Battery 1. Park the machine on a level surface, shut off the engine, and remove the key from the ignition switch. Service Interval: Before storage—Charge the battery and 2. Disconnect the negative (black) battery cable from the disconnect battery cables. battery.
  • Page 25: Drive System Maintenance

    Drive System Cooling System Maintenance Maintenance Checking the Tire Pressure Cleaning the Engine Screen Service Interval: Before each use or daily Service Interval: Before each use or daily—Clean the engine air-intake screen. Every 25 hours—Check tire pressure. To ensure proper cooling, ensure that the air-intake screen, Maintain the air pressure in the tires as specified.
  • Page 26: Belt Maintenance

    Belt Maintenance Replacing the Mower Belt 1. Park the machine on a level surface, disengage the blade, and engage the parking brake. Inspecting the Belts 2. Turn the ignition key to the O position, remove Service Interval: Every 25 hours—Check the belts for the key, and disconnect the spark plug wire from the wear/cracks.
  • Page 27: Mower Maintenance

    Mower Maintenance To ensure a superior quality of cut, keep the blade sharp. For convenient sharpening and replacement, you may want to keep extra blades on hand. Blade Safety A worn or damaged blade can break, and a piece of the blade could be thrown at you or bystanders, resulting in serious personal injury or death.
  • Page 28: Checking For A Bent Blade

    To ensure optimum performance and continued safety conformance of the machine, use WARNING genuine Toro replacement blades. Replacement blades made A blade that is bent or damaged could break apart by other manufacturers may result in nonconformance with and could seriously injure or kill you or bystanders.
  • Page 29: Sharpening The Blade

    Straight Blade Only 2. For straight blades only, check the balance of the blade by putting it on a blade balancer (Figure 41). 1. Hold the blade end using a rag or thickly-padded glove. If the blade is not balanced, file some metal off the 2.
  • Page 30: Cleaning

    Cleaning Storage Storing the Machine Removing Debris from the Machine For storage over 30 days, prepare the machine as follows: 1. Park the machine on a level surface, disengage the Regular cleaning and washing increases the lifespan of the blade, and engage the parking brake. machine.
  • Page 31: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 2. Add oil to the crankcase. 3. The cooling fins and air passages 3.
  • Page 32 Problem Possible Cause Corrective Action The cutting height is uneven. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. The cutting blade is bent. 2. Install a new cutting blade. 3. The underside of the mower is dirty. 3.
  • Page 33 Notes:...
  • Page 34 Notes:...
  • Page 35 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 36 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.

This manual is also suitable for:

33522

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