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Original Instructions (EN)
Brush Cutter
Model No. 23522—Serial No. 402263122 and Up
Model No. 33522—Serial No. 402263122 and Up
Form No. 3422-322 Rev A
*3422-322* A

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Summary of Contents for Toro 23522

  • Page 1 Form No. 3422-322 Rev A Brush Cutter Model No. 23522—Serial No. 402263122 and Up Model No. 33522—Serial No. 402263122 and Up *3422-322* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Authorized Service federal regulations requiring that a spark arrester be Dealer or Toro Customer Service and have the model used on the engine of this machine, a spark arrester is and serial numbers of your product ready.
  • Page 3: Table Of Contents

    Contents Inspecting the Blade ......... 26 Checking for a Bent Blade ........ 26 Removing the Blade ......... 27 Safety ............... 4 Sharpening the Blade ........27 General Safety ........... 4 Installing the Blade ........... 28 Safety and Instructional Decals ......4 Cleaning ..............
  • Page 4: Safety

    Safety • Do not operate the machine without all guards and other safety protective devices in place and working on the machine. This machine has been designed in accordance with • Keep bystanders and children a safe distance EN 12733. away from the machine.
  • Page 5 decal136-4646 136-4646 1. When the machine has 3. When the machine has no power, disengage the power, engage the bypass bypass and transport the and push the machine to machine normally. transport it. decal137-0653 137-0653 2. Read the Operator's Manual. 1.
  • Page 6: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cable tie Handle bolt Nut (5/16 inch) Install the handle. Slotted-head bolt (#10) Locknut (#10) – No parts required Connect the negative battery cable. Installing the Handle Parts needed for this procedure: Cable tie...
  • Page 7: Connecting The Negative Battery Cable

    g195546 Figure 5 1. Negative battery cable 3. Battery g195541 2. Bolt and nut Figure 4 1. Operator’s Manual tube 4. Slotted-head bolt (2) 2. Clamp (2) 5. Cable tie 3. Throttle cable 6. Locknut (2) Slide the clamps onto the Operator’s Manual tube and install it on top of the lower handle using 2 slotted-head bolts and 2 locknuts (Figure...
  • Page 8: Product Overview

    Product Overview g186623 Figure 6 1. Brush bar 4. Right hand grip and traction 7. Fuel-tank cap 10. Bypass lever control 2. Cutter deck 5. Control panel 8. Fuel-shutoff valve 3. Engine 6. Left hand grip and 9. Parking brake blade-control clutch Controls Become familiar with all the controls...
  • Page 9 Blade-Control Clutch (Figure 9). Disengage the parking brake by lifting the lever and push it inward through the keyhole. Use the blade-control clutch to engage and disengage the mower blade. Ignition Switch The ignition switch has 3 positions: O , and .
  • Page 10: Specifications

    Authorized Service Dealer or Distributor or go to • Always inspect the machine to ensure that the www.Toro.com for a list of all approved attachments blades, blade bolts, and cutting assembly are not and accessories. worn or damaged.
  • Page 11: Fuel Specification

    Fuel Specification Checking the Engine-Oil Level Petroleum Use unleaded gasoline with an octane rating of 87 fuel or higher ((R+M)/2 rating method). Before you start the engine and use the machine, Use an unleaded-gasoline blend with up to 10% check the oil level in the engine crankcase; refer to ethanol (gasohol) or 15% MTBE (methyl tertiary Checking the Engine-Oil Level (page 17).
  • Page 12: Starting And Shutting Off The Engine

    Starting and Shutting Off • Use accessories and attachments approved by the Engine The Toro® Company only. Slope Safety Starting the Engine • Slopes are a major factor related to loss of control Note:...
  • Page 13: Operating The Traction Control

    Operating the Traction Control To move the machine forward, squeeze the traction control toward the hand grip (Figure 12). To move the machine rearward, push the thumb pad down to move the traction control away from the hand grip (Figure 12).
  • Page 14: Moving A Nonfunctioning Machine

    Moving a Nonfunctioning trailer or truck with straps, chains, cable, or ropes (Figure 15). Machine Park the machine on a level surface and disengage the blade-control clutch. Engage the parking brake, shut off the engine, remove the key, and wait for all moving parts to stop.
  • Page 15: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil and filter. After the first 5 hours • Clean and check the air-cleaner foam and paper elements. •...
  • Page 16: Engine Maintenance

    Engine Maintenance Engine Safety Shut off the engine before checking the oil or adding oil to the crankcase. Servicing the Air Cleaner Service Interval: Before each use or daily—Clean and check the air-cleaner foam and paper elements. g037326 Figure 17 Every 50 hours—Replace the air-cleaner foam and paper elements.
  • Page 17: Servicing The Engine Oil

    Installing the Foam and Paper Park the machine on a level surface, shut off the engine, wait for all moving parts to stop, and Elements remove the key from the ignition switch before leaving the operating position. Important: To prevent engine damage, always operate the engine with the complete foam and Check the engine-oil level (Figure...
  • Page 18 Drain the oil from the engine (Figure 20). g027477 Figure 21 Slowly pour approximately 80% of the specified amount of oil into the fill hole (Figure 22). Allow 3 to 5 minutes for the oil to settle, then check the oil level (Figure 22).
  • Page 19: Servicing The Spark Plug

    Removing the Spark Plug Park the machine on a level surface, shut off the engine, and remove the key from the ignition switch. Before removing the spark plug(s), clean the area around the base of the plug to keep dirt and debris out of the engine.
  • Page 20: Fuel System Maintenance

    Installing the Spark Plug Fuel System Tighten the spark plug to 20 N∙m (15 ft-lb). Maintenance DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you, others, and can damage property. •...
  • Page 21: Electrical System Maintenance

    Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal g186943 first and the negative last. • Charge the battery in an open, well-ventilated area, away from sparks and flames.
  • Page 22: Charging The Battery

    Charging the Battery Remove the nuts and securing rods from both sides of the battery, battery cover, and battery tray. Service Interval: Before storage—Charge the battery and disconnect battery cables. Remove the battery from the chassis; refer to Removing the Battery (page 21).
  • Page 23: Servicing A Replacement Battery

    Servicing a Replacement Drive System Battery Maintenance The original battery is maintenance-free and does not require service. For servicing a replacement battery, Checking the Tire Pressure refer to the battery manufacturer’s instructions. Service Interval: Before each use or daily Every 25 hours—Check tire pressure. Maintain the air pressure in the tires as specified.
  • Page 24: Cooling System Maintenance

    Belt Maintenance Cooling System Maintenance Inspecting the Belts Cleaning the Engine Screen Service Interval: Every 25 hours—Check the belts for wear/cracks. Service Interval: Before each use or daily—Clean Check the belts for cracks, frayed edges, burn marks, the engine air-intake screen. or any other damage.
  • Page 25: Replacing The Mower Belt

    Replacing the Mower Belt Park the machine on a level surface, disengage the blade, and engage the parking brake. Turn the ignition key to the O position, remove the key, and disconnect the spark plug wire from the spark plug. Use lifting equipment to raise the machine and support it with jack stands.
  • Page 26: Mower Maintenance

    Mower Maintenance Checking for a Bent Blade Straight Blade Only To ensure a superior quality of cut, keep the blade sharp. For convenient sharpening and replacement, you may want to keep extra blades on hand. WARNING A blade that is bent or damaged could break Blade Safety apart and could seriously injure or kill you or bystanders.
  • Page 27: Removing The Blade

    To ensure optimum performance and continued safety conformance of Remove the blade bolt, curved washer, and the machine, use genuine Toro replacement blades. blade from the spindle cup assembly (Figure 37).
  • Page 28: Installing The Blade

    Cleaning For straight blades only, check the balance of the blade by putting it on a blade balancer (Figure 39). Removing Debris from the If the blade is not balanced, file some metal off the back side of the blade (opposite of the Machine cutting edge) only (Figure...
  • Page 29: Storage

    Storage Paint all scratched or bare metal surfaces. Paint is available from your Authorized Service Dealer. Store the machine in a clean, dry garage or Storing the Machine storage area. Cover the machine to protect it and keep it clean. For storage over 30 days, prepare the machine as follows: Park the machine on a level surface, disengage...
  • Page 30: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 2. Add oil to the crankcase. 3. The cooling fins and air passages 3.
  • Page 31 Problem Possible Cause Corrective Action The cutting height is uneven. 1. The blade(s) is not sharp. 1. Sharpen the blade(s). 2. The cutting blade is bent. 2. Install a new cutting blade. 3. The underside of the mower is dirty. 3.
  • Page 32 Notes:...
  • Page 33 Notes:...
  • Page 34 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
  • Page 35 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.

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33522

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