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Original Instructions (EN)
5, 8 and 11-Blade 27-inch and
8-Blade 32–inch DPA Cutting Unit
Reelmaster
®
3100-D Series Traction Unit
Model No. 03180—Serial No. 312000001 and Up
Model No. 03181—Serial No. 312000001 and Up
Model No. 03182—Serial No. 312000001 and Up
Model No. 03183—Serial No. 312000001 and Up
Form No. 3370-613 Rev D
*3370-613* D
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Table of Contents
Related Manuals for Toro 03180
Summary of Contents for Toro 03180
- Page 1 8-Blade 32–inch DPA Cutting Unit Reelmaster ® 3100-D Series Traction Unit Model No. 03180—Serial No. 312000001 and Up Model No. 03181—Serial No. 312000001 and Up Model No. 03182—Serial No. 312000001 and Up Model No. 03183—Serial No. 312000001 and Up *3370-613* D Register at www.Toro.com.
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Page 2: Table Of Contents
You are responsible for operating the and Note emphasizes general information worthy of special product properly and safely. attention. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register Contents your product. -
Page 3: Safety
Toro replacement parts and accessories replace it before operation is commenced. Also tighten to keep the Toro all Toro. Never use "will-fit" any loose nuts, bolts, and screws to ensure cutting unit is replacement parts and accessories made by other in safe operating condition. -
Page 4: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit Use the kickstand when tipping the – No parts required cutting unit – No parts required Adjust the rear shield –... -
Page 5: Adjusting The Rear Shield
Figure 4 Figure 3 1. Rear shield 2. Cap screw 1. Cutting unit kickstand Mount the Counter Weights Adjusting the Rear Shield No Parts Required No Parts Required Procedure Procedure All cutting units are shipped with the counter weight mounted to the left end of the cutting unit. -
Page 6: Installing The Tipper Roller Kit (Optional)
Installing the Tipper Roller Kit (Optional) Parts needed for this procedure: Tipper roller kit (not included) Procedure When cutting in higher heights of cut, it is recommended that the Tipper Roller Kit be installed. 1. Raise the cutting units all the way up. Figure 6 2. - Page 7 Installing the Fixed Plate Kit (Optional) Parts needed for this procedure: Fixed plate kit (not included) Procedure Figure 10 1. Remove the nuts and washers securing the lift links to 1. Nuts 2. Fixed plate the cutting unit side plate and carrier frame (Figure 10). 3.
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Page 8: Product Overview
Product Overview Specifications Weight 27 inch 5 Blade – 67 kg (148 lb.) 27 inch 8 Blade – 69 kg (153 lb.) 27 inch 11 Blade – 72 kg (158 lb.) 32 inch 8 Blade – 76 kg (167 lb.) Cutting Unit Accessories and Kits (see Roller Rebuild Tool Kit: Includes all the tools and the installation instructions required to rebuild a roller with the... -
Page 9: Operation
You will need the following tools to complete this procedure: Note: This procedure should not be needed on daily adjustments, but should be done after grinding or • Shim (0.002 inch) — Toro part number 125-5611 disassembly. • Cutting performance paper—Toro part number 125-5610 9. -
Page 10: Height Of Cut Chart Terms
Adjusting the Rear Roller 1. Adjust the rear roller brackets (Figure 14) to the desired height of cut range by positioning the required amount of spacers below the side plate mounting flange (Figure 14) per the HOC Chart. g020698 Figure 15 Figure 14 1. -
Page 11: Height Of Cut Chart
setups cut more grass off by allowing the spinning reel to pull 32 mm (1.250 Less more grass up into the bedknife. inches) Normal More 35 mm (1.375 Less inches) Normal More 38 mm (1.500 Less inches) Normal More 41 mm (1.625 Less inches) Normal... -
Page 12: Adjusting The Height Of Cut
Adjusting the Height of Cut 1. Loosen locknuts securing height-of-cut brackets to cutting unit side plates (Figure 17). Figure 19 Figure 17 Important: When set properly, the rear and front 1. Adjusting screw 3. Height-of-cut bracket rollers will contact the gauge bar and the screw 2. - Page 13 3. If excessive contact/reel drag is evident it will be either necessary to backlap, reface the front of the bedknife, or regrind the cutting unit to achieve the sharp edges needed for precision cutting (Refer to the Toro Manual for Sharpening Reel and Rotary Mowers, Form No. 09168SL).
- Page 14 Figure 22 1. Lead-in chamfer on right 3. 8.6 mm (.340 inch) end of bedknife 2. 1.5 mm (.060 inch) Note: Do not make lead-in chamfer too large as it may cause turf tufting.
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Page 15: Servicing Bedknife
Servicing Bedknife The bedknife service limits are listed in the following charts. Important: Operating the cutting unit with the bedknife below the “service limit” may result in poor after-cut appearance and reduce the structural integrity of the bedknife for impacts. Bedknife Service Limit Chart Bedknife Part No. -
Page 16: Maintenance
Maintenance 2. Using a rag or thickly padded glove, hold on to the reel blade and try to move the reel assembly side to side (Figure 27). Lubrication Each cutting unit has (6) grease fittings (Figure 25) that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. -
Page 17: Servicing The Bedbar
Servicing the Bedbar Removing the Bedbar 1. Turn bedbar adjuster screws, counterclockwise, to back bedknife away from reel (Figure 29). Figure 31 1. Bedbar bolt 3. Steel washer 2. Nut 4. Nylon washer Assembling the Bedbar Figure 29 1. Install bedbar, positioning mounting ears between 1. -
Page 18: Servicing The Hd Dual Point Adjusters (Dpa)
Servicing the HD Dual Point 4. Install a wave washer onto the adjuster shaft and slide the adjuster shaft into the flange bushings in the cutting Adjusters (DPA) unit frame (Figure 33). 1. Remove all parts (refer to Installation Instructions for HD 5. -
Page 19: Servicing The Roller
Servicing the Roller bearings, bearing nuts, inner seals and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and A Roller Rebuild Kit, Part No. 114–5430 and a Roller Rebuild the installation instructions required to rebuild a roller with Tool Kit, Part No. - Page 20 Notes:...
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- Page 23 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
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Page 24: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.