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See also:
Operator's Manual
Form No. 3368-464 Rev B
5, 8 and 11-Blade 27-inch and
8-Blade 32-inch DPA Cutting Unit
Reelmaster
®
3100-D Series Traction Unit
Model No. 03180—Serial No. 311000001 and Up
Model No. 03181—Serial No. 311000001 and Up
Model No. 03182—Serial No. 311000001 and Up
Model No. 03183—Serial No. 311000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)
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Table of Contents
Related Manuals for Toro 03180
Summary of Contents for Toro 03180
- Page 1 Model No. 03181—Serial No. 311000001 and Up Model No. 03182—Serial No. 311000001 and Up Model No. 03183—Serial No. 311000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
Contents Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model Introduction..............2 and serial numbers of your product ready. Figure 1 Safety ................3 identifies the location of the model and serial numbers Safety and Instructional Decals ...... -
Page 3: Safety
Toro replacement parts and Also tighten any loose nuts, bolts, and screws to accessories to keep the Toro all Toro. Never use ensure cutting unit is in safe operating condition. "will-fit" replacement parts and accessories •... -
Page 4: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Cutting unit Inspect the cutting unit Use the kickstand when tipping the – No parts required cutting unit – No parts required Adjust the rear shield –... -
Page 5: Adjusting The Rear Shield
Figure 4 1. Rear shield 2. Cap screw Figure 3 1. Cutting unit kickstand Mount the Counter Weights Adjusting the Rear Shield No Parts Required No Parts Required Procedure Procedure All cutting units are shipped with the counter weight mounted to the left end of the cutting unit. Use the Under most conditions, best dispersion is attained following diagram to determine the position of the when the rear shield is closed (front discharge). -
Page 6: Installing The Tipper Roller Kit (Optional)
Installing the Tipper Roller Kit (Optional) Parts needed for this procedure: Tipper roller kit (not included) Procedure When cutting in higher heights of cut, it is recommended that the Tipper Roller Kit be installed. 1. Raise the cutting units all the way up. Figure 6 2. - Page 7 Installing the Fixed Plate Kit (Optional) Parts needed for this procedure: Fixed plate kit (not included) Procedure Figure 10 1. Nuts 2. Fixed plate 1. Remove the nuts and washers securing the lift links to the cutting unit side plate and carrier frame (Figure 10).
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Page 8: Product Overview
Product Overview Specifications Weight 27 inch 5 Blade – 148 lb. (67 kg) 27 inch 8 Blade – 153 lb. (69 kg) 27 inch 11 Blade – 158 lb. (72 kg) 32 inch 8 Blade – 167 lb. (76 kg) Cutting Unit Accessories and Kits (see Roller Rebuild Kit: Includes all the bearings, bearing parts catalog for part numbers) -
Page 9: Operation
If excessive contact/reel drag is evident it will be either necessary to back lap or regrind the cutting unit to achieve the sharp edges needed for precision cutting (Refer to the Toro manual for Sharpening Reel and Rotary Mowers, Figure 12 Form No. -
Page 10: Height Of Cut Chart Terms
6. Re-secure roller bracket and spacers to underside regularly to determine the desired bench set height of of side plate mounting flanges with nuts previously cut. removed. Aggressiveness of Cut 7. Verify that bedknife to reel contact is correct. Tip mower to expose front and rear rollers and bedknife. -
Page 11: Height Of Cut Chart
Height of Cut Chart 2.500" (64 mm)* Less Normal More HOC Setting Aggressiveness No. of Rear of Cut Spacers * Fixed Plate Kits (Part No. 119–0646–03) are recommended for 2.00 to 2.5 inch (51 to 64 mm) heights of cut. 0.250"... - Page 12 Figure 20 1. Bedknife Lip Height * 6. To adjust the height of cut when fixed plate kits are installed on the cutting units, proceed as follows: • Remove the height of cut brackets and front roller as described in Procedure 6 in the Set-Up section.
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Page 13: Servicing Bedknife
Cutting Unit Characteristics Note: Over time, the chamfer (Figure 22) will need to be reground as it is only designed to last 40% The dual knob bedknife-to-reel adjustment system of the bedknife life. incorporated in this cutting unit simplifies the adjustment procedure needed to deliver optimum mowing performance. - Page 14 Figure 23 1. Bedknife Service Limit * Note: All bedknife service limit measurements reference the bottom of the bedknife (Figure 24) Figure 24...
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Page 15: Maintenance
Maintenance Lubrication Each cutting unit has (6) grease fittings (Figure 25) that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. Figure 26 The lubrication points are front roller (2), rear roller (2) 1. Bedknife adjusting knob and reel bearing (2). -
Page 16: Servicing The Bedbar
Note: Reel bearings do not require preload. Over tightening reel bearing adjuster nut will damage reel bearings. 4. Retighten set screw securing bearing adjusting nut to bearing housing. Torque to 12-15 in-lb. Servicing the Bedbar Removing the Bedbar 1. Turn bedbar adjuster screws, counterclockwise, to back bedknife away from reel (Figure 29). -
Page 17: Servicing The Roller
Servicing the Roller outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools and the installation instructions A Roller Rebuild Kit, Part No. 114–5430 and a Roller required to rebuild a roller with the roller rebuild kit. Rebuild Tool Kit, Part No. - Page 18 Notes:...
- Page 19 Notes:...
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Page 20: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer.