Toro Reelmaster 3555 Series Installation Instructions Manual
Rear roller brush kit 22-inch cutting unit with 5-inch or 7-inch reel and universal groomer
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Also See for Reelmaster 3555 Series:
- Installation instructions manual (16 pages) ,
- Operator's manual (24 pages)
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Rear Roller Brush Kit
Reelmaster
with 5-inch or 7-inch Reel and Universal Groomer
Model No. 03658
Model No. 03659
This product complies with all relevant European directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.
This kit is mounted to the reel mowers on a ride-on machine and is intended to be used by professional, hired
operators in commercial applications. It is primarily designed to keep the rear roller of the cutting unit free of
grass and debris, which leads to a better after-cut appearance on well-maintained lawns in parks, sports fields,
and on commercial grounds.
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Description
No parts required
Roller-brush assembly
Retaining ring
Right belt-cover/plate assembly
Left belt-cover/plate assembly
90-degree grease fitting
Bolt (5/16 x 1/2 inch)
Carriage bolt (Model 03658 only)
Weight plate (Model 03658 only)
Locknut (Model 03658 only)
Drive pulley
Hex-drive bolt (5/16 x 1/2 inch)
Belt
Shim washer (as required for belt alignment)
High height-of-cut brush (optional)
Important:
Use the Rear Roller Brush Kit only
when cutting in the height-of-cut range of 6 to
25 mm (1/4 to 1 inch). Use the high height-of-cut
brush when cutting above 25 mm (1 inch). Refer to
the procedure for Installing the High Height-of-Cut
Brush (Optional).
Note:
Determine the left and right sides of the cutting
unit from behind the cutting unit.
© 2022—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
3555, 5010, and 5010-H Series 22-inch Cutting Unit
Qty.
–
Determine the position of the roller brush and reel motors.
5
5
2
3
5
10
10
Install the kit.
5
10
5
5
5
5
Install the high height-of-cut brush—for HOC greater than
—
2.5 cm (1 inch).
Note:
motors or 7-inch cutting units driven by either electric
or hydraulic reel motors need the additional End
Weight Kit (Model 03419).
Register at www.Toro.com.
Form No. 3456-907 Rev A
Installation Instructions
Use
5-inch cutting units driven by electric reel
Original Instructions (EN)
Printed in the USA
All Rights Reserved
*3456-907*
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Related Manuals for Toro Reelmaster 3555 Series
Summary of Contents for Toro Reelmaster 3555 Series
- Page 1 Brush (Optional). Note: Determine the left and right sides of the cutting unit from behind the cutting unit. *3456-907* © 2022—The Toro® Company Original Instructions (EN) Register at www.Toro.com. 8111 Lyndale Avenue South Printed in the USA Bloomington, MN 55420...
- Page 2 Determining the Installing the Roller Brush Roller-Brush Orientation Installing the Roller-Brush All cutting units are shipped with the counterweight Assembly mounted to the left end of the cutting unit. Refer to If the cutting units are installed on the traction Figure 1 to determine the position of the roller brush unit, park the machine on a level surface,...
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Page 3: Installing The Weights
as well as any 6 mm (1/4 inch) spacers positioned on the top side of the side-plate mounting flange (Figure Note: Do not remove the bolts. Keep the flange locknuts and washers for future assembly. Position the left or right roller-brush-assembly mounting brackets onto the roller-bracket bolts (Figure g032167... - Page 4 Installing the Roller-Brush Plate Slide each excluder seal outward until the lip seals are in light contact with each bearing housing (Figure g221189 Figure 9 1. Roller-brush housing 4. Bolts 2. Retaining ring 5. Roller-brush pivot plate assembly 3. Idler-pulley assembly Apply 242 Loctite (blue) to the 2 bolts (5/16 x 1/2 inch) and use them to mount the brush plate to the roller-brush-bearing housing...
- Page 5 g032002 Figure 10 1. Loosen these bolts for positioning the roller brush. 2. Loosen these nuts for making the roller-brush plate parallel. g027303 Figure 11 Positioning the Roller Brush 1. Bearing housing (some 5. Light contact parts not shown) Loosen the 2 bolts securing each 6.
- Page 6 Installing the Drive Pulley Installing the Belt Restrain the reel for installation; refer to Install the belt onto the pulleys as follows: Restraining the Reel for Installing Threaded • Loop the belt around the drive pulley and Inserts (page 12). then over the top of the idler pulley (Figure Install the drive pulley onto the groomer shaft...
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Page 7: Completing The Installation
Important: The belt may fail prematurely if the pulleys are not properly aligned. g192350 Figure 15 Slide the belt cover onto the mounting bolts and secure the cover with 2 flange nuts (Figure 16). Ensure that the set screw is installed in the g020390 upper hole. - Page 8 Installing the High Height-of-Cut Brush (Optional) Install the high height-of-cut brush (sold separately) when the height of cut is 2.5 cm (1 inch) or more (5 or more spacers installed below the side-plate pad). If a roller brush is installed on the cutting unit, remove the 2 bolts, washers, and nuts securing the non-drive-bearing housing to the g031843...
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Page 9: Maintenance
Maintenance Slide the existing brush off the brush shaft (Figure 20). Loosen the 2 bolts, washers, and nuts securing • Ensure that the brush is parallel to the roller with the drive-bearing housing to the bearing-housing 1.5 mm (0.060 inch) clearance to light contact. mounting bracket (Figure 20). - Page 10 Note: Use a 1/2-inch wrench on the roller-brush shaft flats to keep it from rotating. Remove the driven pulley from the shaft (Figure 22). If the pulley needs to move out, add a 0.8 mm (0.032 inch) thick washer (Figure 22).
- Page 11 Check the pulley alignment again and repeat this procedure if necessary. Restraining the Reel WARNING The cutting reel blades are sharp and capable of amputating hands and feet. • Keep your hands and feet outside of the reel. • Ensure that the reel is restrained before servicing it.
- Page 12 Restraining the Reel for Installing Threaded Inserts Insert a long-handled pry bar (recommended 3/8 inch x 12 inches with screwdriver handle) through the front of the cutting reel, closest to the side of the cutting unit that you will be torquing (Figure 26).
- Page 13 Notes:...
- Page 14 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 15 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Regulations.