Toro 30645 Operator's Manual

Base 62in and 72in mower
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Original Instructions (EN)
Base 62in and 72in Mower
Groundsmaster
Model No. 30645—Serial No. 315000001 and Up
Model No. 30646—Serial No. 315000001 and Up
Form No. 3395-143 Rev A
®
3400 Traction Unit
*3395-143* A

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Summary of Contents for Toro 30645

  • Page 1 Form No. 3395-143 Rev A Base 62in and 72in Mower Groundsmaster ® 3400 Traction Unit Model No. 30645—Serial No. 315000001 and Up Model No. 30646—Serial No. 315000001 and Up *3395-143* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
  • Page 3: Table Of Contents

    Safety ................3 5395:2013 and ANSI B71.4-2012. Safe Operating Practices........... 3 Toro Mower Safety ..........4 Improper use or maintenance by the operator or owner can Safety and Instructional Decals ......... 6 result in injury. To reduce the potential for injury, comply Setup ................
  • Page 4: Toro Mower Safety

    Toro Mower Safety • When machine is to be parked, stored, or left unattended, The following list contains safety information specific to Toro lower the cutting units unless a positive mechanical lock products or other safety information that you must know that is provided.
  • Page 5: Maintenance And Storage

    If major repairs are ever needed or • Check the safety interlock switches daily for proper if assistance is desired, contact an Authorized Toro operation. If a switch should fail, replace the switch Distributor. before operating the machine.
  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 108-1988 1. Belt routing 120-6604 1. Thrown object hazard—keep bystanders away from the machine.
  • Page 7: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Completion kit (sold separately) Install a completion kit. Castor wheel assembly Install the castor wheel assemblies. Lift-arm, right Lift-arm, left Lift cylinder pin Install the lift arms.
  • Page 8: Installing The Lift Arms

    Installing the Castor Wheel Installing the Lift Arms Assemblies Parts needed for this procedure: Parts needed for this procedure: Lift-arm, right Lift-arm, left Castor wheel assembly Lift cylinder pin Cylinder carriage bolt Procedure Cylinder flange nut The thrust washers, spacers, and tensioning caps have been installed on the castor wheel spindles for shipping.
  • Page 9: Installing The Cutting Unit On The Lift Arms

    Installing the Cutting Unit on the Lift Arms Parts needed for this procedure: Thrust washer Clevis pin Hairpin cotter Height-of-cut collar Clevis pin Hairpin cotter g029329 Figure 3 Procedure 1. Cylinder-carriage bolt 7. M24 washer 1. Move the cutting unit into position in front of the 2.
  • Page 10: Connecting The Hydraulic Drive

    WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. •...
  • Page 11: Greasing The Machine

    D. Tighten each hose connection. 4. Route all hoses correctly, clean the connections, and tighten all hose lines. Retain the hose plugs and port caps for future use. 5. Use the cable ties provided to secure the hose lines. 6. Raise the operator's platform on the traction unit, and connect the cutter-valve, electrical connector (Figure g017952...
  • Page 12: Product Overview

    64 mm (2–1/2 inches) and grass buildup equipment. For peace of mind, insist on Toro genuine parts. is detected, reverse the machine direction to pull any clippings away from the wheel/fork area.
  • Page 13: Adjusting The Cutting Unit Pitch

    Adjusting the Cutting Unit Pitch Cutting unit pitch is the difference in height of cut from the front of the blade plane to the back of the blade plane. Toro recommends a blade pitch of 13 mm (1/2 inch). That is the...
  • Page 14: Adjusting The Skids

    back of the blade plane is 13 mm (1/2 inch) higher than the front. 1. Position the machine on a level surface on the shop floor. 2. Set the cutting unit to the desired height of cut. 3. Rotate 1 blade so that it points straight forward. 4.
  • Page 15: Operating Tips

    4. Check for bent blades; refer to Checking for a Bent dense grass, you may have to raise the height-of-cut to the Blade (page 20). next setting. 5. Cut grass in a test area to determine if all cutting units Mow at Proper Intervals are cutting at the same height.
  • Page 16: Maintenance

    Maintenance Important: The fasteners on the covers of this machine are designed to remain on the cover after removal. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the blade bolts. After the first 10 hours • Check the blades. Before each use or daily •...
  • Page 17: Separating The Cutting Unit From The Traction Unit

    • 2 lift-arm pivots, front (Figure 17). g017954 Figure 17 g017956 Figure 19 • 2 lift-arm pivots, rear (Figure 18). 1. Lift-arm latches 6. Lift-arm pads 2. Hairpin cotter 7. Clevis pin 8. Hairpin cotter 3. Clevis pin 4. Height-of-cut collar 9.
  • Page 18: Mounting The Cutting Unit To The Traction Unit

    2. Remove the hairpin cotter and clevis pin securing the height-of-cut rod to the rear of the cutting unit (Figure 20). Remove the height-of-cut collars. g017959 Figure 22 g017957 Figure 20 6. Raise the lift arms, latch them in the raised position, 1.
  • Page 19: Servicing The Bushings In The Castor Arms

    bushings will wear. To check the bushings, move the castor fork back and forth and from side to side. If the castor spindle is loose inside the bushings, the bushings are worn; replace them as follows: 1. Raise the cutting unit so that the wheels are off of the floor.
  • Page 20: Checking For A Bent Blade

    Replace the blade if it hits a solid object, is out of balance, 2. Castor fork 4. Bearing spacer worn, or bent. Always use genuine Toro replacement blades to ensure safety and optimum performance. Never use blades made by other manufacturers because they could be 2.
  • Page 21: Inspecting And Sharpening The Blade(S)

    • Never weld a broken or cracked blade. Figure 29 • Replace a worn or damaged blade with a 1. Sharpen at original angle new Toro blade to ensure continued safety certification of the product. 5. Install the blades as described in Removing and Installing the Blade (page 20).
  • Page 22: Replacing The Drive Belt

    add shims between the spindle housing and the bottom of the cutting unit. 11. Remove the bolts, flat washers, lock washers, and nuts from the outer spindle in the area where the shims must be added. 12. To raise or lower the blade, add a shim, Part No. 3256-24, between the spindle housing and the bottom of the cutting unit.
  • Page 23 Notes:...
  • Page 24 Notes:...
  • Page 25 Notes:...
  • Page 26 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 27 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

30646Groundsmaster 3400

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