Related Manuals for Toro 30643
Summary of Contents for Toro 30643
- Page 1 Form No. 3400-151 Rev A Groundsmaster ® 4110 Rotary Mower Model No. 30643—Serial No. 316000001 and Up *3400-151* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 California to cause cancer, birth defects, Figure 1 and other reproductive harm. 1. Model and serial number location Genuine Toro spark arresters are approved by the USDA Forestry Service. Model No. It is a violation of California Public Resource Code Serial No.
-
Page 3: Table Of Contents
Contents Locating the Tie-Down Points........39 Maintenance ..............40 Recommended Maintenance Schedule(s) ......40 Safety ................4 Daily Maintenance Checklist ........41 General Safety............4 Service Interval Chart ..........42 Sound Power Level ..........5 Premaintenance Procedures ........43 Sound Pressure Level..........5 Pre-Maintenance Safety...........43 Vibration Level ............5 Preparing the Machine for Maintenance.....43 Engine Emission Certification........ -
Page 4: Safety
Safety Replacing the Mower-Deck-Hinge Covers ....64 Blade Maintenance .............65 Blade Safety............65 This machine has been designed in accordance with EN Checking for a Bent Blade........65 ISO 5395:2013 and ANSI B71.4-2012. Removing and Installing the Mower Blade(s) ....65 Inspecting and Sharpening the Mower Improper use or maintenance by the operator or Blade(s) .............65 owner can result in injury. -
Page 5: Sound Power Level
Sound Power Level This unit has a guaranteed sound power level of 104 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 85 dBA, which includes an Uncertainty Value (K) of 1 dBA. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7818 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb). - Page 7 117–2754 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Warning—wear the seat belt when seated in the operator's position. 4. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders a safe distance from the machine. 6.
- Page 8 93-7275 1. Read the Operator's Manual. 2. Do not use starting aids. 120–4159 106-6754 1. Off 8. High 2. Lights 9. Traction drive 1. Warning—do not touch the hot surface. 3. On 10. Low 2. Cutting/dismemberment hazard, fan and entanglement 4.
- Page 9 117–2718 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 127–3700 4. Lock engine speed 1. Raise left deck 2. Raise center deck 5. Unlock engine speed 3. Raise right deck 93-6674 1. Crushing hazard, hand—read the instructions before servicing or performing maintenance. 106-6755 1.
- Page 10 120–4130 114–0849 1. Read the Operator’s 3. Parking brake Manual. 4. Forward direction 1. Warning—1) Disengage 2. To engage the parking 4. To disengage the parking the PTO; 2) Raise the deck brake—1) Lock the pedals brake, push down on the 2.
- Page 11 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1) Set to neutral; 2) Engage the brake; 3) Set the engine 120-6604 speed to slow; 4) Turn the ignition key to preheat; 5) 1.
- Page 12 121-8378 1. Fan—off 3. Cold air 5. External air 7. Air conditioner—on (If equipped) 2. Fan—on full 4. Hot air 6. Internal air 8. Air conditioner—off (If equipped) 125-9688 3. Windshield wipers—on 1. Windshield wipers—off 2. Windshield wipers 4. Spray windshield-washer fluid...
- Page 13 130-5357 1. Push forward to move 2. Push back to reverse. forward. 130-5733 1. Attention; read the Operator's Manual—1) Remove the optional trash bag; 2) Tilt the seat forward. 130-0594 130-5980 1. Warning—read the Operator’s Manual; when sitting in the cab, always wear a seat belt;...
- Page 14 GROUNDSMASTER 4110, MODEL 30643 & 30644 QUICK REFERENCE AID CHECK/S ERVICE (DAILY) 1. ENGINE OIL LEVEL 8. AIR CLEANER 2. HYDRAULIC FLUID LEVEL 9. BRAKE FUNCTION 3. ENGINE COOLANT LEVEL 10. INTERLOCK SYSTEM 4. FUEL - DIESEL ONLY 11. TIRE PRESSURE - 25 PSI/1.70 BAR 5.
-
Page 15: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Warning decal Replace the warning decal. – No parts required Check the tire pressure. – No parts required Check the fluid levels. -
Page 16: Checking The Fluid Levels
Product Overview Controls Checking the Tire Pressure Note: Determine the left and right sides of the machine from the normal operating position. No Parts Required Machine Controls Procedure Check the tire pressure; refer to Checking the Tire Pressure (page 24). Important: Maintain pressure in all tires to ensure a good quality-of-cut and proper machine performance. - Page 17 Parking-Brake Latch PTO Switch A knob on the left side of the console actuates the The PTO switch has 2 positions: O ) and I START STOP parking-brake lock (Figure Pull the PTO button out to engage the mower-deck blades. Push the button in to disengage the mower-deck blades To engage the parking brake, connect the pedals with the (Figure...
-
Page 18: Cab Controls
Seat Controls Cab Controls Seat-Adjustment Lever Move the seat-adjustment lever on the side of the seat outward, slide the seat to the desired position, and release the lever to lock the seat into position (Figure g028431 Figure 7 1. Air-recirculation control 5. - Page 19 Air-Conditioning Switch Use this switch to turn the air conditioning on or off (Figure Wind Shield Latch Lift up the latches to open the windshield (Figure 8). Press in the latch to lock windshield to the O position. Pull out and down on the latch to close and secure the windshield.
-
Page 20: Specifications
Specifications Figure 9... -
Page 21: Attachments/Accessories
Note: Specifications and design are subject to change without notice. Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved... -
Page 22: Before Operation
Fuel Safety Operation DANGER Note: Determine the left and right sides of the machine from the normal operating position. In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Before Operation •... -
Page 23: Checking The Engine-Oil Level
Checking the Engine-Oil Level • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214. Before you start the engine and use the machine, check • The blended fuel composition should meet ASTM D975 the oil level in the engine crankcase; refer to Checking the or EN590. -
Page 24: Checking The Tire Pressure
Checking the Tire Pressure Checking the Torque of the Wheel-Lug Nuts Service Interval: Before each use or daily Service Interval: After the first hour DANGER After the first 10 hours Low tire pressure decreases machine side-hill Every 200 hours stability. This could cause a rollover, which may result in personal injury or death. -
Page 25: Adjusting The Mirrors
Adjusting the Mirrors 1. Start the engine and raise the mower decks to change height-of-cut. Cab model only 2. Shut off the engine and remove the key after the mower deck is raised. Rear View Mirror 3. Position the caster-wheel axles in the same holes in all While sitting in the seat, adjust the rear view mirror (Figure caster forks. - Page 26 Note: When using 25 mm (1 inch), 38 mm (1-1/2 inch), or occasionally 51 mm (2 inch) height-of-cut, move the skids and gage wheels to the highest position. Wing Mower Decks To adjust the height-of-cut on the wing mower decks, add or remove an equal number of spacers from the caster forks, position the caster-wheel axles in the high or low height-of-cut holes in the caster forks, and secure the pivot...
-
Page 27: Adjusting The Skids
Adjusting the Skids Mount the skids in the lower position when operating at heights of cut greater than 64 mm (2-1/2 inches) and in the higher position when operating at heights of cut lower than 64 mm (2-1/2 inches). Figure 20 4. -
Page 28: Adjusting The Blade
Adjusting the Blade Correcting a Mismatch Between Mower Decks To ensure proper operation of the mower deck, there must be a 10 to 16 mm (0.38 to 0.62 inch) clearance between the tips Due to differences in grass conditions and the counterbalance of the side and center mower-deck blades (Figure 25). - Page 29 Setting up the Center Mower Deck Setting up the Wing Mower Decks 1. Rotate the blade on each spindle until the ends face 1. Rotate the blade of each spindle until the ends face forward and backward. forward and backward. 2.
-
Page 30: Checking The Safety-Interlock Switches
Checking the Safety-Interlock Using the InfoCenter Control Switches The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics Service Interval: Before each use or daily and other information about the machine (Figure 29). There is a splash screen and main information screen of The machine has interlock switches in the electrical system. - Page 31 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Denied or not allowed Engine rpm/status—indicates the engine rpm Engine Start Hour meter PTO—indicates that the PTO is on Info icon Stop or shutdown Sets the maximum traction speed Engine Fast...
- Page 32 Menu Item Description Engine Run Refer to the Service Manual or your Authorized Toro Distributor for more Using the Menus information on the Engine Run menu and the information To access the InfoCenter menu system, press the menu access contained there.
- Page 33 Protected Menus Settings Menu Item Description There are 4 operating configuration settings that are adjustable within the Settings Menu of the InfoCenter: auto idle time Units Controls the units used on the delay, maximum mowing ground speed, maximum transport InfoCenter; the menu choices are English or Metric ground speed, and Smart Power.
-
Page 34: During Operation
Setting the Maximum Allowed Transport During Operation Speed During Operation Safety 1. In the Settings Menu, scroll down to Transport Speed and press the right button. 2. Use the right button to increase the max transport General Safety speed (50%, 75%, or 100%). •... -
Page 35: Starting And Shutting Off The Engine
Failure to do mounting fasteners tight. so may lead to turbo-charger trouble. • Any alterations to a cab must be approved by The Toro® Company. Shutting Off the Engine Important: Allow the engine to idle for 5 minutes before Slope Safety shutting it off after a full-load operation. -
Page 36: Understanding Smart Power™ Traction
Using the Engine-Speed Traction Switch With Toro Smart Power™ traction, the operator does not The engine speed switch has 2 modes to change the engine have to listen to the engine speed in heavy conditions. Smart speed. By momentarily tapping the switch, the engine speed Power prevents bogging down in heavy turf by automatically can be increased or decreased in 100-rpm increments. -
Page 37: Understanding The Operating Characteristics Of The Machine
With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting performance. -
Page 38: After Operation
After Operating After Operation To ensure optimum performance, clean the underside of the mower housing after each use. If residue builds up in the After Operation Safety mower housing, cutting performance decreases. Also, remove any debris which may have collected between General Safety the deck-lift cylinders and the foam-deck pads (Figure... -
Page 39: Locating The Jacking Points
Locating the Tie-Down Points Note: Do not open more than 3 turns. Because fluid is bypassed, the machine can be slowly moved without There are tie downs located at the front and rear sides of the damaging the transmission. machine (Figure 33). -
Page 40: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel-lug nuts. After the first hour • Torque the wheel-lug nuts. • Check the alternator-belt tension. After the first 10 hours •... -
Page 41: Daily Maintenance Checklist
• Change the hydraulic fluid. Change the hydraulic fluid after every 800 operating Every 800 hours hours, in normal conditions. If the fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean fluid. • Change the hydraulic filters. -
Page 42: Service Interval Chart
For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the instrument operation. Check the height-of-cut adjustment. Lubricate all the grease fittings. Touch up any damaged paint. Check the glow plug and injector nozzles if starting is hard, there is excess smoke, or rough running is noted. Immediately after every washing, regardless of the interval listed. -
Page 43: Premaintenance Procedures
If your machine requires major repairs or if you desire assistance, contact an Authorized Toro Distributor. • Use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could... -
Page 44: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Also, lubricate the machine immediately after every washing. The grease-fitting locations and quantities are: Traction Unit •... - Page 45 Figure 40 Figure 41 Figure 42 Center-Deck-Lift Assemblies • 2 (each side) lift-arm-cylinder bushings (Figure • 2 lift-arm ball joints (Figure Figure 44 Figure 43...
-
Page 46: Engine Maintenance
Wing-Deck-Lift Assemblies Engine Maintenance The 4 wing deck-lift cylinder (Figure Engine Safety Shut off the engine before checking the oil or adding oil to the crankcase. Servicing the Air Cleaner Service Interval: Before each use or daily—Check the air-cleaner indicator Every 50 hours—Inspect the air cleaner. -
Page 47: Checking The Engine-Oil Level
Figure 48 • Alternate oil: SAE 10W-30 (all temperatures) Note: Toro Premium Engine oil is available from your Note: Do not clean the used element due to the distributor in either 15W-40 or 10W-30 viscosity. See the possibility of damage to the filter media. -
Page 48: Changing The Engine Oil And Filter
Changing the Engine Oil and Filter Service Interval: Every 250 hours 1. Start the engine and let it run 5 minutes to allow the oil to warm up. 2. Park the machine on a level surface, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 49: Fuel System Maintenance
Fuel System Maintenance Servicing the Fuel System Draining the Fuel Tank Service Interval: Every 800 hours (also if the fuel system is contaminated). Use clean fuel to flush out the tank. Inspecting the Fuel Lines and Connections Service Interval: Every 400 hours Inspect the fuel lines and connections for deterioration, damage, or loose connections. -
Page 50: Electrical System Maintenance
Rinse with clear water. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part • Always disconnect the negative (black) No. 505-47) or petroleum jelly to prevent corrosion. -
Page 51: Fuses
(Figure 58 Figure 59) are located in the (skin-over) grease (Toro Part No. 505-47), petroleum fuse box in the cab headliner (Cab model only). jelly, or light grease to prevent corrosion. 4. Slide the rubber boot over the positive terminal. -
Page 52: Drive System Maintenance
Drive System Note: The oil level should be at the bottom of the check-plug hole. Maintenance 3. If the oil level is low, remove the plug at the 12 o’clock position and add oil until it begins to flow out of the hole at the 3 o’clock position. -
Page 53: Checking The Rear-Axle Lubricant
Checking the 6. Through the open hole, slowly fill the planetary with 0.65 L (22 oz) of high quality SAE 85W-140 wt gear Rear-Axle-Gearbox Lubricant lube. Service Interval: Every 400 hours Important: If the planetary fills before the 0.65 L (22 oz) of oil is added, wait 1 hour or install the The gearbox is filled with SAE 85W-140 gear lube. -
Page 54: Checking The Rear Wheel Toe-In
Checking the Rear Wheel Toe-In Service Interval: Every 800 hours 1. Measure the center-to-center distance (at axle height) at the front and rear of the steering tires. Note: The front measurement must be 6 mm (1/4 inch) less than the rear measurement. 2. -
Page 55: Cooling System Maintenance
Cooling System Important: Do not use water only or alcohol/methanol base coolants, as this may cause Maintenance damage. 4. Install the radiator cap and expansion-tank cap. Cooling System Safety Servicing the Engine-Cooling CAUTION System Discharge of hot, pressurized coolant or touching a Service Interval: Every 100 hours hot radiator and surrounding parts can cause severe burns. -
Page 56: Brake Maintenance
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before you feel braking resistance. -
Page 57: Belt Maintenance
Belt Maintenance Tensioning the Blade-Drive Belts Servicing the Alternator Belt Service Interval: After the first 10 hours Every 50 hours Service Interval: After the first 10 hours When properly tensioned, the inside measurement of the Every 100 hours extension spring (hook to hook) should be approximately Proper tension allows 10 mm (3/8 inch) of deflection when 8.3 to 9.5 cm (3-1/4 to 3-3/4 inches). -
Page 58: Hydraulic System Maintenance
When you attain the correct spring tension, adjust the stop bolt (carriage bolt) until there is Alternative fluids: If the Toro fluid is not available, other approximately 2 to 5 mm (0.065 to 0.185 inches) conventional, petroleum-based fluids may be used,... -
Page 59: Changing The Hydraulic Fluid
Toro Synthetic Biodegradable Hydraulic Fluid (Available in 19 L (5 US gallon) pails or 208 L (55 US gallon) drums. See the Parts Catalog or your Toro Distributor for part numbers) This high quality synthetic, biodegradable fluid has been tested and found compatible for this Toro model. Other... -
Page 60: Replacing The Hydraulic Filters
Service Interval: After the first 200 hours damage. Every 800 hours Use Toro replacement filters Part No. 94-2621 for the rear (mower deck) of the machine and Part No. 75-1310 for the front (charge) of the machine. Important: Use of any other filter may void the warranty on some components. -
Page 61: Adjusting The Counterbalance Pressure
Adjusting the Counterbalance Mower Maintenance Pressure Pivoting (Tilting) the Center The counterbalance test port is used to test the pressure in the counterbalance circuit (Figure 78). The recommended Mower Deck to the Upright counterbalance pressure is 2,241 kPa (325 psi). To adjust Position the counterbalance pressure, loosen the locknut, rotate the adjusting screw... -
Page 62: Pivoting The Center Mower Deck Down
3. Rotate a blade to point straight forward. 4. Using a short ruler, measure from the floor to the front tip of the blade. 5. Rotate the blade tip to the rear and measure from the floor to the tip of the blade. 6. -
Page 63: Servicing The Caster-Arm Bushings
Adjusting the Wing Mower Decks 1. Remove the cap screws and nuts securing the castor arm to the castor fork (Figure 82). 2. Position the shims, as required, to raise or lower the castor wheel until the mower deck has the correct pitch. 3. -
Page 64: Replacing The Mower-Deck-Hinge Covers
Figure 85 1. Caster wheel 3. Bearing 2. Caster-pivot arm 4. Bearing spacer Figure 86 2. Remove the bearing from the wheel hub and allow the bearing spacer to fall out (Figure 84 Figure 85). 3. Remove the bearing from the opposite side of the wheel hub. -
Page 65: Blade Maintenance
The blade must be replaced if a solid object is hit, the blade is out of balance, or if the blade is bent. Always use genuine DANGER Toro replacement blades to ensure safety and optimum performance. A worn or damaged blade can break, and a piece of the blade could be thrown at you or bystanders, 1. -
Page 66: Correcting A Mower-Deck Mismatch
1. Position the machine on a level surface, raise the mower deck, engage the parking brake, put the traction pedal , put the PTO lever in the O position, NEUTRAL shut off the engine, and remove the ignition key. 2. Examine the cutting ends of the blade carefully, especially where the flat and curved parts of the blade meet (Figure... -
Page 67: Cab Maintenance
Cab Maintenance Important: Do not use more than 3 shims at any 1 hole location. Use decreasing numbers of shims in adjacent holes if more than 1 shim is added to Pressure Washing the Cab any 1 hole location. 8. Adjust the idler pulley and install the belt covers. Important: Use care around cab seals and lights (Figure 91). -
Page 68: Cleaning The Cab-Air Filters
Cleaning the Cab-Air Filters Cleaning the Air-Conditioning Coil Service Interval: Every 250 hours (Replace them if they are torn or excessively dirty.) Service Interval: Every 250 hours (Clean more frequently in 1. Remove the screws and grates from over both the extremely dusty or dirty conditions) in-cab and rear cab-air filters (Figure... -
Page 69: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 70 Notes:...
- Page 71 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 72 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.