Related Manuals for Toro 30644
Summary of Contents for Toro 30644
- Page 1 Form No. 3386-542 Rev A Groundsmaster ® 4110 Rotary Mower Model No. 30644—Serial No. 315000001 and Up *3386-542* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 This product complies with all relevant European directives; Whenever you need service, genuine Toro parts, or additional for details please see the separate product specific Declaration information, contact an Authorized Service Dealer or Toro of Conformity (DOC) sheet. Customer Service and have the model and serial numbers of your product ready.
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Page 3: Table Of Contents
Changing the Front Tires.........48 Safety ................4 Cooling System Maintenance ........49 Safe Operating Practices........... 4 Servicing the Engine Cooling System ......49 Toro Mower Safety ..........6 Brake Maintenance ............49 Sound Power Level ..........6 Adjusting the Service Brakes ........49 Sound Pressure Level..........7 Belt Maintenance ............50... -
Page 4: Safety
Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. This machine has been designed in accordance with EN • Warning–fuel is highly flammable. Take the following ISO 5395:2013 and ANSI B71.4-2012. -
Page 5: Maintenance And Storage
Maintenance and Storage – Do not turn sharply. Use care when reversing. – Use counterweight(s) or wheel weights when • Keep all nuts, bolts, and screws tight to be sure the suggested in the Operator's Manual. equipment is in safe working condition. •... -
Page 6: Toro Mower Safety
This machine is not designed or equipped for on-road use and is a “slow-moving vehicle”. If you must cross The following list contains safety information specific to Toro or travel on a public road, you should be aware of and... -
Page 7: Sound Pressure Level
Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 94 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound pressure level was determined according to the procedures outlined in ISO 11094. Vibration Level Hand-Arm Measured vibration level for right hand = .92 m/s Measured vibration level for left hand = 1 m/s... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-7818 1. Warning—read the Operator's Manual for instructions on torquing the blade bolt/nut to 115-149 N-m (85-110 ft-lb). - Page 9 117–2754 1. Warning—read the Operator's Manual. 2. Warning—do not operate this machine unless you are trained. 3. Warning—wear the seat belt when seated in the operator's position. 4. Warning—wear hearing protection. 5. Thrown object hazard—keep bystanders a safe distance from the machine. 6.
- Page 10 93-7275 1. Read the Operator's Manual. 2. Do not use starting aids. 120–4159 106-6754 1. Off 8. High 2. Lights 9. Traction drive 1. Warning—do not touch the hot surface. 3. On 10. Low 2. Cutting/dismemberment hazard, fan and entanglement 4.
- Page 11 117–2718 106-6754 1. Warning—do not touch the hot surface. 2. Cutting/dismemberment hazard, fan and entanglement hazard, belt—stay away from moving parts. 93-7272 1. Cutting/dismemberment hazard; fan—stay away from moving parts. 106-6755 1. Engine coolant under 3. Warning—do not touch the pressure.
- Page 12 120–4129 1. Beacon 3. Left turn signal 2. Hazard light 4. Right turn signal 120–8947 1. Warning—read the 4. If the roll bar is raised, Operator’s Manual. wear the seat belt. 2. There is no rollover 5. If the roll bar is lowered, protection when the roll do not wear the seat belt.
- Page 13 121–1599 1. Read the Operator’s Manual for information on fuses. 114–0846 1. Read the Operator’s 4. Pull the knob out to Manual for information on engage the PTO. starting the engine—1)Set to neutral; 2)Engage the brake; 3)Set the engine speed to slow; 4)Turn the ignition key to preheat;...
- Page 14 130-6042 (Under Cab) 1. Read the Operator’s Manual. GROUNDSMASTER 4110, MODEL 30643 & 30644 QUICK REFERENCE AID CHECK/S ERVICE (DAILY) 1. ENGINE OIL LEVEL 8. AIR CLEANER 2. HYDRAULIC FLUID LEVEL 9. BRAKE FUNCTION 3. ENGINE COOLANT LEVEL 10. INTERLOCK SYSTEM 4.
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Page 15: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Grease the machine. Used only on machines requiring Warning Decal European CE compliance. Media and Additional Parts Description Qty. -
Page 16: Product Overview
Tilt Steering Lever Product Overview Press the lever (Figure 3) down to tilt the steering wheel Controls to the desired position. Then release the lever to lock the adjustment. Note: Determine the left and right sides of the machine from the normal operating position. Parking Brake Latch A knob on the left side of the console actuates the parking CAUTION... -
Page 17: Pto Switch
PTO Switch Seat Adjustments The PTO switch (Figure 4) has two positions: Out (start) Fore and Aft Adjusting Lever and In (stop). Pull the PTO button out to engage the cutting unit blades. Push in the button to disengage the cutting unit Pull out on the lever to slide the seat fore or aft (Figure blades. -
Page 18: Cab Controls
Cab Controls Air Conditioning Switch Use this switch to turn the air conditioning on or off (Figure Wind Shield Latch Lift up on latches to open the wind shield (Figure 8). Press in on latch to lock wind shield in open position. Pull out and down on latch to close and secure wind shield. - Page 19 InfoCenter Icon Description SERVICE DUE Indicates when scheduled service should be performed Engine rp,/status—indicates the engine RPM Hour meter Info icon Sets the maximum traction speed g020650 Fast Figure 9 1. Indicator light 3. Middle button Slow 2. Right button 4.
- Page 20 The Faults menu contains Right a list of the recent machine faults. Refer to the Service Manual or your Authorized Left Toro Distributor for more information on the Faults menu and the information Bulb contained there. Service The Service menu contains...
- Page 21 Diagnostics Menu Item Description Engine Run Refer to the Service Manual or your Authorized Toro Distributor for more information on the Engine Run menu and the information contained there. Glowplugs Indicates if the following items are active: Key start, timeout limited, and glowplugs.
- Page 22 If the Stationary Regeneration icon appears on the InfoCenter, refer to the Service Manual or contact your Toro Distributor • Use the center button to set the second digit then press for the maintenance procedure.
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Page 23: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 24: Operation
Important: Using non CJ-4 or higher oil will cause (Figure 11). DPF plugging and damage the engine. Toro Premium Engine Oil is available from your distributor CAUTION in either 15W-40 or 10W-30 viscosity. See the parts catalog If the engine has been running, the for part numbers. -
Page 25: Adding Fuel
Biodiesel Ready This machine can also use a biodiesel blended fuel of up to B7 (7% biodiesel, 93% petrodiesel). The petrodiesel portion must be ultra low sulfur. Observe the following precautions: • The biodiesel portion of the fuel must meet specification ASTM D6751 or EN14214. - Page 26 Alternate fluids: If the Toro fluid is not available, other fluids container and slow the loss of any static charge. may be used provided they meet all the following material properties and industry specifications.
- Page 27 Checking the Rear Axle Lubricant Service Interval: Every 400 hours The rear axle is filled with SAE 85W-140 gear lube. Check the oil level before the engine is first started and every 400 hours thereafter. The capacity is 2.4 L (80 oz.). Visually inspect for leaks daily.
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Page 28: Checking The Tire Pressure
3. Shims Do not under-inflate. Replace worn or damaged tires with genuine Toro tires that are correctly sized for this Note: When operating in 64 mm (2-1/2 inch) height machine. of cut or higher, the axle bolt must be installed in the... - Page 29 Note: When using 25 mm (1 inch), 38 mm (1-1/2 inch), or occasionally 51 mm (2 inch) height-of-cut, move the skids and gage wheels to the highest position. Wing Cutting Units To adjust the height-of-cut on the side cutting units, add or remove an equal number of spacers from the castor forks, position the castor wheel axles in the high or low height-of-cut holes in the castor forks, and secure the pivot...
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Page 30: Adjusting The Blade
3. Push the castor spindle through the castor arm. Install the shims (as originally installed) and the remaining spacers onto the spindle shaft. Install the tensioning cap to secure the assembly. 4. Remove the hairpin cotter and clevis pins from the castor pivot arms (Figure 23). - Page 31 8. To ease measuring blade plane, raise the height of cut to 7.6 to 10.1 cm (3 to 4 inches); refer to Adjusting the Height of Cut. 9. Lower cutting units onto the flat surface. Remove the covers from the top of the cutting units. 10.
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Page 32: Adjusting The Mirrors
Figure 31 1. Side view mirrors 3. Lever Figure 30 2. Rear view mirror 1. Front castor arm 3. Front castor fork 2. Shims Aiming the Headlights Matching Height Of Cut Between Cutting Units 1. Loosen the mounting nuts and position each headlight so that it points straight ahead. -
Page 33: Smart Power
Mow Speed Smart Power Supervisor (Protected Menu) With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Allows the supervisor to set the machine’s maximum mowing Power prevents bogging down in heavy turf by automatically... -
Page 34: Checking The Interlock Switches
Checking the Interlock WARNING Switches There is no rollover protection when the roll bar is in the down position. CAUTION • Lower the roll bar only when absolutely If safety interlock switches are disconnected or necessary. damaged the machine could operate unexpectedly •... -
Page 35: Pushing Or Towing The Machine
With Toro Smart Power™, the operator does not have to listen to the engine speed in heavy conditions. Smart Power prevents bogging down in heavy turf by automatically controlling the machine speed and optimizing cutting performance. -
Page 36: Operating Tips
After Operating high engine speed, noise, and vibration. Turn the key to Off to stop the engine. To ensure optimum performance, clean the underside of the Before transporting the machine, raise the cutting units and mower housing after each use. If residue is allowed to build secure the transport latches (Figure 34). -
Page 37: Maintenance
Note: Determine the left and right sides of the machine from the normal operating position. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Recommended Maintenance Schedule(s) -
Page 38: Service Interval Chart
If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Service Interval Chart GROUNDSMASTER 4110, MODEL 30643 & 30644 QUICK REFERENCE AID CHECK/S ERVICE (DAILY) 1. ENGINE OIL LEVEL 8. -
Page 39: Lubrication
Lubrication Greasing the Bearings and Bushings The machine has grease fittings that must be lubricated regularly with No. 2 general-purpose lithium-base grease. If the machine is operated under normal conditions, lubricate all bearings and bushings after every 50 hours of operation or immediately after every washing. - Page 40 Figure 41 • Castor fork shaft bushings (2) (Figure • Spindle shaft bearings (3) (located under the pulley) (Figure • Idler arm pivot bushings (2) (Figure Figure 42 Figure 43 Center Lift Assemblies • Lift arm cylinder bushings (2 each) (Figure •...
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Page 41: Engine Maintenance
Wing Lift Assemblies Engine Maintenance Wing lift cylinder (4) (Figure Air Cleaner Maintenance • Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. •... -
Page 42: Servicing The Engine Oil And Filter
Servicing the Engine Oil and Filter Service Interval: Every 250 hours Change the oil and filter every 250 hours. 1. Remove the drain plug (Figure 51) and let the oil flow into a drain pan. When all the oil is drained, install the drain plug. -
Page 43: Servicing The Diesel Particulate Filter (Dpf)
Maintenance Service Interval: Every 3,000 hours (or as required) Servicing the Fuel System For information on servicing the Diesel Particulate Filter (DPF), refer to the service manual or contact your Toro distributor. DANGER Under certain conditions, diesel fuel and fuel Servicing the Diesel Oxidation vapors are highly flammable and explosive. -
Page 44: Servicing The Engine Fuel Filter
3. Lubricate the filter gasket with clean lubricating engine oil. Refer to the Engine Operator's Manual, included with the machine, for additional information. 4. Install the dry filter canister, by hand, until the gasket contacts the filter head, then rotate it an additional 1/2 turn. -
Page 45: Electrical System Maintenance
Rinse with clear water. Coat WARNING the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly Charging the battery produces gasses that can to prevent corrosion. explode. -
Page 46: Fuses
jelly, or light grease to prevent corrosion. Slide the The cab fuses (Figure 60 & Figure 61) are located in the fuse rubber boot over the positive terminal. box in the cab headliner (Cab model only). 4. Close the battery cover. Fuses The traction unit fuses (Figure 57... -
Page 47: Drive System Maintenance
Drive System Maintenance Adjusting the Traction Pedal Angle The traction pedal operating angle can be adjusted for operator comfort. Figure 63 1. Loosen the 2 nuts and bolts securing the left side of the 1. Check/drain plug traction pedal to the bracket (Figure 62). -
Page 48: Changing The Rear Axle Lubricant
Changing the Rear Axle 7. Add enough oil to bring the level up to the bottom of the check plug holes; refer to Checking the Rear Lubricant Axle Lubricant, and Checking the Rear Axle Gear Box Lubricant. Service Interval: After the first 200 hours 8. -
Page 49: Cooling System Maintenance
Brake Maintenance Cooling System Maintenance Adjusting the Service Brakes Servicing the Engine Cooling Adjust the service brakes when there is more than 25 mm (1 inch) of “free travel” of the brake pedal, or when the brakes System do not work effectively. Free travel is the distance the brake pedal moves before braking resistance is felt. -
Page 50: Belt Maintenance
Belt Maintenance Servicing the Alternator Belt Service Interval: After the first 10 hours Every 100 hours Check the condition and tension of the belt (Figure 70) after every 100 operating hours. 1. Proper tension will allow 10 mm (3/8 inch) deflection when a force of 44 N (10 lb) is applied on the belt midway between the pulleys. -
Page 51: Re-Tensioning The Blade Drive Belts
Re-tensioning the Blade Drive idler arm to pass by the stop bolt (Figure 71). Move the idler pulley away from the belt to release belt tension. Belts Note: If the stop bolt is ever removed from the Service Interval: After the first 10 hours mounting tab, make sure it is reinstalled in the hole that aligns the stop bolt head with the idler arm. -
Page 52: Hydraulic System Maintenance
Change the 2 hydraulic filters after every 800 operating hours, in normal conditions. Changing the Hydraulic Fluid Use Toro replacement filters (Part No. 94-2621 for the left Service Interval: Every 800 hours side of the machine and 75-1310 for the right side of the machine). -
Page 53: Checking The Hydraulic Lines And Hoses
Adjusting the Counterbalance Pressure The counterbalance test port (Figure 76) is used to test the pressure in the counterbalance circuit. Recommended counterbalance pressure is 2241 kPa (325 psi). To adjust the counterbalance pressure, loosen the locknut, rotate the adjusting screw (Figure 76) clockwise to increase the pressure or counterclockwise to decrease the pressure and tighten the... -
Page 54: Mower Maintenance
Measuring the Cutting Unit Pitch Cutting unit pitch is the difference in height-of-cut from the front of the blade plane to the back of the blade plane. Toro recommends a blade pitch of 8 to 11 mm (5/16 to 7/16 inch). -
Page 55: Servicing The Castor Arm Bushings
1. Raise the cutting unit so that the wheels are off of the floor. Block the cutting unit so that it cannot accidentally fall. 2. Remove the tensioning cap, spacer(s), and thrust washer from the top of the castor spindle. 3. -
Page 56: Replacing The Cutting Unit Hinge Covers
Replacing the Cutting Unit Hinge Covers The hinge cover prevents debris from escaping at hinge points between cutting units. If cover(s) ever become damaged or worm they must be replaced. Figure 82 1. Castor bolt 3. Bearing 2. Castor fork 4. -
Page 57: Blade Maintenance
Always use genuine producing an even cut. However, the sail will gradually wear Toro replacement blades to be sure of safety and optimum down during operation, and this condition is normal. As the performance. -
Page 58: Correcting Cutting Unit Mismatch
DANGER If the blade is allowed to wear, a slot will form between the sail and flat part of the blade. Eventually a piece of the blade may break off and be thrown from under the housing, possibly resulting in serious injury to you or bystanders. -
Page 59: Cab Maintenance
Cab Maintenance 6. Compare the measurements of the outer blades with the center blade. The center blade must not be more than 10 mm (3/8 inch) lower than the outer blades. If Cleaning the Cab Air Filters the center blade is more than 10 mm (3/8 inch) lower than the outer blades, proceed to step and add shims between the spindle housing and the bottom of the... -
Page 60: Cleaning The Air Conditioning Coil
Important: If either filter has a hole, tear, or other damage, replace it. 3. Install the filters and grate, securing them with the thumb screws. Cleaning the Air Conditioning Coil Service Interval: Every 250 hours (Clean more frequently in extremely dusty or dirty conditions) 1. -
Page 61: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 62 Notes:...
- Page 63 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.