Toro 07252TC Operator's Manual
Air-cooled gasoline utility vehicle
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Also See for 07252TC:
- Operator's manual (36 pages) ,
- Operator's manual (40 pages) ,
- Service bulletin (3 pages)
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Summary of Contents for Toro 07252TC
- Page 1 Form No. 3326-290 ® Workman ® 1100 Air-Cooled Gasoline Utility Vehicle 07252TC—210000001 and Up Operator’s Manual E n g l i s h...
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Page 2: Table Of Contents
This spark ignition system complies with Canadian Important The engine in this product is not ICES-002. equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to Ce système d’allumage par étincelle de véhicule est use or operate this engine on any forest- covered, conforme à... -
Page 3: Introduction
Caution signals a hazard that may cause minor or dealer or Toro customer service and have the model moderate injury if you do not follow the and serial numbers of your product ready. Figure 1 recommended precautions. -
Page 4: Safe Operating Practices
Safety Improper use or maintenance by the operator or owner Safe Operating Practices can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay WARNING attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER—“personal The Workman is an off-highway vehicle only and is safety instruction.”... - Page 5 • Always wear substantial shoes. Do not operate While Operating the machine while wearing sandals, tennis shoes • The operator and passenger should remain seated or sneakers. Do not wear loose fitting clothing or jewelry which could get caught in moving parts and cause personal injury.
- Page 6 – Avoid sudden stops and starts. Do not go Note: If the vehicle is on an incline, block the from reverse to forward or forward to wheels after getting off of the vehicle. reverse without first coming to a complete stop.
- Page 7 Operating on Hills this may cause the vehicle to overturn. • Travel straight up and down slopes whenever WARNING possible. Operating the vehicle on a hill may cause tipping or • We strongly recommend installing the optional rolling of the vehicle, or the engine may stall and roll-over protection system kit when operating on you could lose headway on the hill.
- Page 8 gravity is high. Items such as bricks, fertilizer, or braking distance. Do not suddenly apply the landscape timbers stack higher in the box. The brakes. Use extra caution on slopes. higher a load is stacked, the more likely the vehicle is to tip over. Distribute the load as low •...
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Page 9: Sound Pressure Level
Toro distributor check the ground speed. • If major repairs are ever needed or assistance is required, contact an authorized Toro distributor. • To be sure of optimum performance and safety, always purchase genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous. -
Page 10: Slope Chart
Slope Chart Align this edge with a vertical surface (tree, building, fence post, pole, etc. -
Page 11: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 104-6855 1. Read the operator’s manual for further instructions. 2. - Page 12 99- 7343 1. Warning—read the operator’s manual. 2. Only drive this vehicle off- highway. This vehicle is not made for use on public streets, roads, or highways. 3. Do not carry passengers in the cargo bed. They may fall out of the vehicle. 4.
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Page 13: Specifictions
99-7954 1. Danger—read the operator’s manual. 2. Do not carry passengers in the cargo bed. They may fall out. 3. Explosive hazard— remove fuel containers from the cargo bed before filling. Specifictions Note: Specifications and design are subject to change without notice. Base weight Dry 1000 lbs. -
Page 14: Before Operating
Before Operating The air pressure range in the rear tires is 8– 15 psi Checking the Crankcase Oil (55– 103 kPa). The engine is shipped with oil in the crankcase; The air pressure needed is determined by the payload however, the level of the oil must be checked before carried. -
Page 15: Filling The Fuel Tank
Clean the area around the fuel tank cap (Fig. 3). DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. -
Page 16: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Think Safety First Please carefully read all of the safety instructions and decals in the safety section. Knowing this information could help you or bystanders avoid injury. Controls Figure 4 1. -
Page 17: Pre-Starting Checks
before changing the gear selection and direction. Fuel Gauge The fuel gauge (Fig. 7) shows the amount of fuel in Ignition Switch the tank. The ignition switch (Fig. 6), used to start and stop the engine, has two positions: Off and On. Rotate the key clockwise to the On position to allow operation. -
Page 18: Starting The Engine
• Check all fluid levels and add the appropriate Stopping the Vehicle amount of specified fluids, if any are found to be low. To stop the vehicle, remove your foot from the accelerator pedal and slowly depress the brake pedal. •... -
Page 19: Tailgate Latches
Figure 11 1. Tailgate latch Figure 10 1. Prop rod New Vehicle Break-In To provide proper performance and long vehicle life, Lowering the Bed follow these guidelines for the first 100 operating hours: Lift up the bed slightly with one hand while pressing down on the prop rod. -
Page 20: Loading The Cargo Box
Loading the Cargo Box The capacity of the cargo box is 13 ft. 3 (. 37 m 3 ). The amount (volume) of material that can be placed in the box without exceeding the vehicle load ratings can vary greatly depending on the density of the material. For example, a level box of wet sand weighs 1500 lb. -
Page 21: Trailer Towing
Trailer Towing The vehicle is capable of pulling trailers. Two types of tow hitches are available for the vehicle, depending on your application. Contact your Authorized Toro Distributor for details. When hauling cargo or towing a trailer, do not overload your vehicle or trailer. Overloading can... -
Page 22: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Interval Maintenance Procedure • Check the drive belt tension. After First Use • Check the starter belt tension. • Check the engine oil. •... -
Page 23: Daily Maintenance Checklist
Daily Maintenance Checklist Check brake and parking brake operation. Check gear shift operation. Check fuel level. Check engine oil level. Check transaxle oil level. Inspect air filter. Inspect engine cooling fins. Check unusual engine noises. Check unusual operating noises. Check tire pressure. Check fluid leaks. -
Page 24: Heavy-Duty Operation
CAUTION If you leave the key in the ignition switch, someone could accidentally start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so that it does not accidentally contact the spark plug. -
Page 25: Checking And Adjusting Neutral
Checking the Oil Level Ground speed is preset at the factory and should not To check the oil level, refer to Checking the need adjusting. If you think the ground speed needs Crankcase Oil. adjusting, contact your local authorized Toro service dealer. -
Page 26: Cleaning The Engine Cooling Areas
Changing the Oil Cleaning the Engine Cooling Areas Start the vehicle and let it run for a few minutes to warm the oil. Clean the rotating screen, cooling fins, and external surfaces of the engine every 100 hours of operation or Park the machine on a level surface, set the more often under extremely dusty and dirty parking brake, turn the ignition off, and remove... -
Page 27: Cleaning The Filter Element
result. Compressed air method: A. Blow compressed air from the inside to the outside of the dry filter element. Keep the air hose nozzle at least 5 cm from the filter and move the nozzle up and down while rotating the filter element. Important To prevent damage to the filter element, do not exceed 689 kPa air pressure. - Page 28 Where to Add Grease The grease fitting locations are at the four tie rod ends (Fig. 19) and the two king pins (Fig. 20). The throttle and the two brake pedal pivots (Fig. 21) are not greased at the factory and should only be greased when and if the pedals begin to stick.
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Page 29: Inspecting The Tires
3. Ride height adjustment bolt Loosen the centering bolts in the front “A” frame (Fig. 23). Remove the ride height adjustment bolt (Fig. 23). Rotate the front “A” frame to the desired position play in the brake pedal before the brake engages. (Fig. -
Page 30: Adjusting The Starter Generator Belt
Figure 24 1. Drive belt Figure 25 2. Primary clutch 1. Generator pivot bolt 3. Secondary clutch 2. Adjusting carriage bolt Replacing the Drive Belt Wedge a pry bar between the engine mount and starter. Loosen the nut on the adjusting carriage Rotate and route the belt over the secondary bolt (Fig. -
Page 31: Servicing The Fuel System
or yearly, whichever occurs first. Center-to-Center Raise the bed and support it with the prop rod. Distance (rear of tires) Place a clean container under the fuel filter. Forward Remove the clamps securing the fuel filter to the fuel lines. Center-to-Center Distance (front of Figure 26... -
Page 32: Changing The Transaxle Fluid
Check the condition of the side electrode, center Note: Dispose of the used oil at a certified recycling electrode, and center electrode insulator to ensure center. that there is no damage. Important A cracked, fouled, dirty, or malfunctioning spark plug must be replaced. Do not sand-blast, scrape, or clean electrodes by using a wire brush because grit may eventually release from the plug and fall into the cylinder. -
Page 33: Replacing The Headlights
place. Attach the headlight to the wire harness using the previously removed screws. Align the notch on the outside of the seal with the notch in the hood. Push the headlight and seal into the hood until it is firmly in place. Figure 32 Note: Applying soapy water to the outside of the seal 1. -
Page 34: Installing The Battery
Important Always keep the battery strap in WARNING place to protect and secure the battery. Incorrect battery cable routing could damage the vehicle and cables, causing sparks. Sparks can cause Checking the Electrolyte Level the battery gasses to explode, resulting in personal injury. -
Page 35: Charging The Battery
Charging the Battery Washing the Vehicle Important Always keep the battery fully charged The vehicle should be washed as needed. Use water (1.260 specific gravity). This is especially important alone or with a mild detergent. A rag may be used, to prevent battery damage when the temperature is however the hood will loose some of its luster.