Pad Inspection; Pad Assembly / Installation - Polaris 2013 RANGER RZR S Service Manual

Pad Inspection

1. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Front Brake Pad Thickness:
RZR/RZR S: .300" ± .007" (7.6 mm ± .178 mm)
RZR 4: .297 ± .007" (7.5 ± .178 mm)
Service Limit: .180" (4.6 mm)
Measure
Thickness
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.

Pad Assembly / Installation

1. Lubricate mounting bracket pins with a light film of
silicone grease and install rubber dust boots.
Apply Grease to Each
Bracket Pin
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
WARNING
If brake pads are contaminated with grease, oil,
or liquid soaked do not use the pads.
Use only new, clean pads.
3. Install caliper onto front hub and torque mounting
bolts to specification.
RZR 4
Shown
Front Caliper Mount Bolt:
31-34 ft-lbs (42-46 Nm)
BRAKES
31-34 ft-lbs
(42-46 Nm)
= T
9.9
9