Headlamp Replacement; Headlamp Installation - Polaris 2013 RANGER RZR S Service Manual

ELECTRICAL
6. Adjust the beam to desired position. Repeat the
procedure to adjust the other headlight.
Due to the nature of light utility vehicles and
where they are operated, headlight lenses
become dirty. Frequent washing is necessary to
maintain lighting quality. Riding with poor
lighting can result in severe injury or death.

Headlamp Replacement

IMPORTANT: If an LED headlamp has fogging or
moisture inside, disconnect the wire harness from the
headlamp(s) for a few days to allow the moisture to
clear out.
1. Disconnect wire harness from headlamp assembly.
Be sure to pull on the connector, not on the wiring.
2. Remove the (3) T-25 headlamp mounting screws and
(3) adjustment preload springs.
NOTE: The front bumper can be removed and
placed face down on a suitable workbench to ease
headlamp replacement (see Chapter 5).
10.20
WARNING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
Screw
Spring
3. Carefully lift and remove headlamp assembly from the
bumper.

Headlamp Installation

1. Install the headlamp adjustment springs onto the
front bumper mounting bosses.
2. Insert the (3) T-25 headlamp mounting screws into the
headlamp assembly mounting holes.
3. Maneuver headlamp assembly into position. Be sure
all (3) headlamp springs and mounting screws are
properly aligned with mounting bosses on the front
bumper.
Screw
Spring
4. Fully tighten all (3) headlamp screws until the
headlamp assembly is fully seated. Back headlamp
mounting screws off 1/8" to 1/4" (2-3 turns).
5. Install the front bumper as shown in Chapter 5 if
previously removed.
6. Connect headlamp electrical connector to the
headlamp assembly. NOTE: The headlights are
different and electrical connectors cannot be
interchanged.
7. Perform the "Headlight Adjustment" procedure as
shown in this chapter.
Mounting Boss
Mounting Boss