Upper Steering Shaft Installation (Eps Models) - Polaris 2013 RANGER RZR S Service Manual

7. Reinstall the throttle pedal return spring.
8. Proceed to "Upper Steering Shaft Installation (EPS
Models)" to complete the installation procedure.

Upper Steering Shaft Installation (EPS Models)

IMPORTANT: If steering wheel was removed, follow
this procedure to ensure the upper steering shaft is
properly positioned on the power steering stub shaft.
CAUTION
Striking the steering wheel or steering shaft
can permanently damage the EPS unit
and cause a Power Steering Fault.
NOTE: Be sure upper steering shaft hardware is
positioned correctly (see "Exploded View').
1. Install the upper steering shaft and align the skip-
tooth spline on the power steering stub shaft with the
opening in the upper steering shaft.
Shaft
Opening
Skip-Tooth
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
BODY / STEERING / SUSPENSION
2. Install pivot tube and torque fasteners to specification.
Pivot Tube Fasteners:
23 ft-lbs (31 Nm)
3. Install tilt shock and torque fastener to specification.
Upper Tilt Shock Fastener:
7 ft-lbs (10 Nm)
4. Be sure the front wheels are pointing straight ahead
and install the steering wheel and retaining nut.
Torque the nut to specification and reinstall the plastic
wheel cover.
Steering Wheel Nut:
28 ft-lbs (38 Nm)
5. Install a new upper steering shaft pinch bolt and nut.
Torque pinch bolt to specification.
Upper Steering Shaft Pinch Bolt:
15 ft-lbs (20 Nm)
6. Reconnect both electrical harnesses onto the power
steering unit. Be sure the connectors snap into place.
7. Reinstall the black plastic cover over the power
steering unit and install the (2) Torx-head fasteners.
8. Turn the key switch on and test EPS operation.
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