Pad Inspection; Pad Assembly / Installation - Polaris RANGER XP 900 2018-2019 Service Manual

PAD INSPECTION

1. Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
MEASUREMENT
Front Brake Pad Thickness
Std: 0.297 ± .007" (7.54 ± .178 mm)
Service Limit: 0.150" (3.8 mm)
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.

PAD ASSEMBLY / INSTALLATION

1. Lubricate mounting bracket pins with a light film of
silicone grease and install rubber dust boots.
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
IMPORTANT
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads.
Use only new, clean pads.
3. Install caliper onto front hub and torque mounting
bolts to specification.
TORQUE
Front Caliper Mounting Bolts:
30 lb-ft (41 Nm)
4. Slowly pump brake pedal until pressure has been
built up. Maintain at least 1/2, (12.7 mm) of brake
fluid in reservoir to prevent air from entering brake
system.
BRAKE SYSTEM
9
9.13