Maintenance Intervals - Yamaha KT100SEC Owner's Service Manual

Racing kart
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MAINTENANCE INTERVALS

Item
CYLINDER HEAD
Inspect
Clean
Tightening
PISTON
Inspect
Clean
Measure
Replace
PISTON RING
Inspect
Replace
PISTON PIN
Inspect
Replace
PISTON PIN CLIP
Inspect
Replace
SMALL END BEARING
Inspect
Replace
CONNECTING ROD
Inspect
Replace
BIG END BEARING
Inspect
Replace
CRANK
Inspect
Measure
Replace
CRANK PIN
Inspect
Replace
CRANK BEARING
Inspect
Replace
OIL SEAL
Inspect
Replace
CYLINDER
Inspect
Measure
Replace
MAINTENANCE INTERVALS
After
Every
Every
Every
break-in
run
race
third
(or 100 km) (or 300 km) (or 500 km)
3-1
INSP
ADJ
Every
As
Storage
fifth
required
(or 1000 km)
Carbon deposits
Tightening 1.8∼2.3kg・m
Carbon deposits
Piston clearance
Replace the piston as a set.
Replace the piston as a set.
Replace the piston as a set.
Signs of heat discoloration.
Replace the connecting rod as a set.
Free play exists.
(1000 Laps later)
Signs of heat discoloration.
Replace the connecting rod as a set.
Wear
Round out
Every season
Free play exists.
Replace the connecting rod as a set.
Free play exists.
Oil leakage
Score marks/wear
Clearance/wear
Remarks
3

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