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KT100SEJ
Yamaha KT100SEJ Manuals
Manuals and User Guides for Yamaha KT100SEJ. We have
1
Yamaha KT100SEJ manual available for free PDF download: Owner's Service Manual
Yamaha KT100SEJ Owner's Service Manual (61 pages)
Racing Kart
Brand:
Yamaha
| Category:
Utility Vehicle
| Size: 5.65 MB
Table of Contents
Exploded Diagram
3
How to Use this Manual
3
Illustrated Symbols
4
Index
5
Table of Contents
6
Included Parts
7
Installing the Battery
7
Switch Bracket
7
Starting the Engine
8
Chapter 2 Specifications
9
Carburetor
9
Engine Specifications
9
Electrical Specifications
10
Electrical
11
Engine
11
General Torque Specifications
11
Tightening Torques
11
Cable Routing Diagram
12
Maintenance Intervals
13
Adjusting the Engine Idling Speed
15
Adjusting the Throttle Pedal
16
Adjusting the Throttle Valve
16
Checking the Battery
17
Electrical
17
Checking the Spark Plug
22
Tighten the Spark Plug
22
Adusting the Ignition Timing
23
Checking the Ignition Timing
23
Adjusting the Coil Gap
24
Chapter 4 Engine
25
Exploded Diagram
25
Engine
26
Starter Motor
26
Tci Magneto
26
Sl Clutch Assy
27
Disassembling the Engine
28
Removing the Cylinder Head and Cylinder
28
Removing the Piston and Piston Ring
28
Removing the Starter Motor
29
Removing the TCI Magneto
29
Removing the Clutch
30
Removing the Crankshaft
31
Removing the Bearing
32
Checking the Cylinder Head
33
Checking the Engine Parts
33
Checking the Cylinder
34
Checking the Piston and Piston Pin
35
Checking the Piston Clearance
36
Checking the Clutch
37
Checking the Crankcase Bearing
38
Checking the Crankshaft
38
Checking the Gear1, 3 and Idle Gear
38
Checking the Starter Motor Gear
38
Checking the Crankcase Oil Seal
39
Installing the Crankshaft
40
Installing the Engine
40
Installing the Crankcase
41
Installing the Piston Ring and Piston
42
Installing the Cylinder Head and Cylinder
43
Installing the Starter Motor
44
Installing the TCI Magneto
44
Installing the Clutch
45
Chapter 5 Carburetor
48
Removing and Disassembly the Carburetor
48
Carburetor
49
Service Points
49
Removing and Disassembly the SL Carburetor
50
Service Points
51
Assembling the Carburetor
52
Checking the Carburetor
52
Removal Points
52
Removing the Carburetor
52
Installing the Carburetor
53
Wiring Diagram
54
Ignition System Troubleshooting
55
Intermittent Spark
55
Minimum Spark Gap
55
No Spark
55
If the Starter Motor will Not Operate
57
Starting System
57
Troubleshooting
57
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